BrightSign HD600 User Manual

Roku BrightSign HD600
Hardware Guide
PCBA: Rev C & D
Version: 2.1
Palo Alto, CA, USA
Table of Contents
OVERVIEW ..................................................................................................................................... 3
HD600 BLOCK DIAGRAM .............................................................................................................4
PORTS .......................................................................................................................................... 5
POWER CONNECTOR..................................................................................................................... 5
OPTICAL SPDIF CONNECTOR......................................................................................................... 5
DB9 RS232 CONNECTOR .............................................................................................................. 5
DB25 SWITCH/LED CONNECTOR ................................................................................................... 6
ETHERNET .................................................................................................................................... 7
USB............................................................................................................................................. 8
DB15 VGA CONNECTOR................................................................................................................ 8
TRIPLE RCA COMPONENT HD VIDEO CONNECTOR.......................................................................... 8
1/8” AUDIO CONNECTORS .............................................................................................................. 9
MECHANICAL............................................................................................................................... 10
THEORY OF OPERATION........................................................................................................... 12
POWER SUPPLY .......................................................................................................................... 12
RESET ........................................................................................................................................ 12
PNX1500 CPU........................................................................................................................... 12
BUILT IN FLASH............................................................................................................................ 12
SDRAM ..................................................................................................................................... 12
SERIAL PORT .............................................................................................................................. 12
VIDEO ENCODER AND FILTER ....................................................................................................... 13
AUDIO OUTPUTS .......................................................................................................................... 13
SPDIF OUTPUT ........................................................................................................................... 13
ON BOARD LEDS ........................................................................................................................ 13
ON BOARD SWITCH ..................................................................................................................... 13
IR RECEIVER............................................................................................................................... 13
CF FLASH SLOT ........................................................................................................................... 14
4 IN 1 FLASH SLOT....................................................................................................................... 14
OPTIONAL BUILT IN NAND FLASH ................................................................................................. 14
ETHERNET .................................................................................................................................. 14
USB........................................................................................................................................... 14
FLOW CHART: (FOR REPAIR CENTER USE) ........................................................................... 15
(1) POWER START ....................................................................................................................... 15
(2) POWER LED COMES ON, NO SERIAL PORT OUTPUT................................................................... 16
(2) POWER LED COMES ON, 1 OR MORE GREEN LEDS COME ON IN SEQUENCE FROM LEFT TO RIGHT17
(3) POWER LED COMES ON, RED LED COMES ON PLUS 1 OR MORE GREEN LED STAYS LIT. ............. 18
BrightSign HD600

Overview

This hardware reference manual specifies the hardware interfaces on the HD600, as well as providing a guide to troubleshoot the hardware of the HD600 for in-field service. This manual will not describe any software functions.
The BrightSign HD600 is a device that can be used to drive a variety of HDTV and computer monitors for digital sign and kiosk applications. As well as driving the Video Display, the HD600 has many different control interfaces built in to allow the sign to be controlled.
This information applies to a product under development. Its characteristics and specifications are subject to change without notice. Roku assume s no obligation regarding future manufacturing unless otherwise agreed to in writing. www.rokulabs.com
© Roku 2006
BrightSign HD600

HD600 Block Diagram

Boot flash
NAND /NOR flash
Buffer For XD
4-in-1 Conn. MS/MMC/ SD/XD
Ethernet Magnetic
LEDs
XIO
GPIO
CPU PNX1500
ISP 1582
IR Receiver
IR
QVCP
XIO
buffer
RS232
switch
SAA7105 Encoder
DDR SDRAM 64 MByte
DB25 & DB9
GPIO
RGB/VGA Connector
Active Filter
Video Connectors
Audio Connectors
SPDIF Connector
Ethernet Conn.
USB Connector
Conn.
Regulator
Regulator
3.3V
2.5V DC 5V
CF
Regulator
1.2V
Conn.
This information applies to a product under development. Its characteristics and specifications are subject to change without notice. Roku assume s no obligation regarding future manufacturing unless otherwise agreed to in writing. www.rokulabs.com
© Roku 2006
BrightSign HD600

Ports

Optical SPDIF audio output.
DB9 Male RS232.
DB25 Female for LED output and Switch input, as well as supplying 100mA of 3.3V power.
10/100 Ethernet Auto-MDIX and Auto-polarity switching.
Two high speed USB host ports.
DB15 VGA video connector.
Triple RCA jacks for Component Hi-Def output (Y-Pr-Pb). This port can also output composite
video and S-Video.
3 stereo 1/8” mini plugs for audio output
2.5MM Power plug for 5V power input at 2.8A.
IR receiver for 38KHz IR reception.
Front panel LEDs for status.
Front panel Switch for user input (Typically used to switch screen resolutions)
4 in 1 flash slot for SD/MMC/XD/MemoryStick flash cards.
Compact Flash slot for CF cards.

Power Connector

The power connector on our board is rated at 5V @ 2.8A. The plug to go into our connector is standard
5.5MM plug, center positive, with a 2.1MM center pin hole. The power is over voltage protected and reverse polarity protected with a 5W 5.6V zener diode.

Optical SPDIF connector

This connector accepts a standard SPDIF optical cable.

DB9 RS232 connector

RS232 connector is a male DB9. The HD600 is a DTE device (like a PC). The input to our chip accepts up to +25V and -25V, so it is compatible with standard +12 and -12 volt signaling. The output of our chip is rated at +5.4V and -5.4V typical which exceeds the voltage required by the RS232 specification. The chip we use for RS232 only enables the RS232 transmit function when a valid RS232 voltage level is detected on the receive line. This implies that the RS232 connector cannot be used for RS232 output only.
The baud rate is 9600, No parity, 8 data bits, 1 stop bit. No hardware or software flow control. The TX and RX signal will look like this:
This information applies to a product under development. Its characteristics and specifications are subject to change without notice. Roku assume s no obligation regarding future manufacturing unless otherwise agreed to in writing. www.rokulabs.com
© Roku 2006
BrightSign HD600
The pinout of the DB9 on the REVB HD600 board is as follows (NC=No Connect):
pin Description pin Description
1 NC 2 Receive data into HD600 3 Transmit data out of
4 NC
HD600 5 Ground 6 NC 7 NC 8 NC 9 NC

DB25 Switch/LED connector

The Switch/Led connector is a DB25 Female. This connector is used to allow the HD600 to control external LEDs or other devices requirind 15mA of current or less. Connect the LED outputs to the LED ANODE and connect LED CATHODE to ground. If you want to connect up some other device then the output is capable of sourcing or sinking up to 24mA at 3.3V, but we do have a series resistor of 100 Ohms in each line. This connector also allows connecting up external contact closures to ground. In order to connect a switch, connect one side of the switch to the switch input, and connect the other side of the switch to one of the ground pins on the DB25 connector. Finally the connector can also supply 3.3V at up to 100mA to an external device. The 3.3V output is polyfuse protected. The DB25 has the following pinout:
pin Description pin Description
1 LED 5 output 2 Ground 3 LED 2 output 4 LED 0 output 5 Button 11 input 6 Button 9 input 7 Ground 8 Button 6 input 9 Button 5 input 10 Button 3 input 11 Ground 12 Button 1 input 13 +3.3V output 14 LED 4 output 15 LED 3 output 16 LED 1 output 17 Ground 18 Button 10 input
This information applies to a product under development. Its characteristics and specifications are subject to change without notice. Roku assume s no obligation regarding future manufacturing unless otherwise agreed to in writing. www.rokulabs.com
© Roku 2006
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