Briggs & Stratton ZTR 5900760, ZTR 5900685, ZTR 5900682, ZTR 5900681, ZTR 5900775 User Manual

Not for
Reproduction
Parts Manual fo
r
6
24HP & 26HP HYDRO DRIVE ZTR
355Z, 360Z & 365Z SERIES
DescriptionModel No.
5900681 355ZB2444 5900775 355ZB2446 5900682 355ZB2450 5900685 355ZB2450CE 5900760 360ZB2450CE 590094
365ZB2652CE
Briggs & Stratton Yard Power Products Group
535 Macon Road McDonough, GA, 30253 U.S.A. 800-935-2967
Manual No. Revision:
5101225
J 3/30/2011
Not for
Reproduction
Not for
Reproduction
s
PAGE GROUP
4 6
8 10 12 14 16 18 20 22 24 26 28 30 34 36 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68
Wheel & Tire Group Main Frame & Front Suspension Group Seat & Floor Plate Group Fuel Tank & Mount Group Engine & PTO Group - 24 HP Briggs & Stratton Engine & PTO Group - 26 HP Briggs & Stratton Evap Canister Group Motion Control Group Parking Brake Group Pump Drive Group Hydraulic Group Transmission SERVICE PARTS Rear Bumper Group Deck Lift Group 44" & 50" Mower Deck - Belt & Idler Group 44" & 50" Mower Deck - Housing, Arbors & Blades Group 44" & 50" Mower Deck - Rollers Group 46" Mower Deck Group - Pulleys, Belts & Idler Arm 46" Mower Deck Group - Housing, Covers, Spindles & Blades 46" Mower Deck Group - Rollers 52" Mower Deck - Pulleys, Belt & Idler Arm Group 52" Mower Deck - Housing, Spindles & Blades Group 52" Mower Deck - Rollers & Casters Group Decal Group - Brand & Model Decal Group - Safety & Common Decal Group - Safety & Common (355Z & 360Z Export Models) Decal Group - Safety & Common (365Z Export Models) Instrument Control Panel Group Electrical Group Wiring Schematic - 24 HP Briggs & Stratton Wiring Schematic - 26 HP Briggs & Stratton
Table Of Content
24HP & 26HP HYDRO DRIVE ZTR
Manual No.
3
TP 400-5275-J-HZ-N
5101225
Not for
Reproduction
Wheel & Tire Group
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
4
Not for
Reproduction
Wheel & Tire Group
Part No DescriptionItem Qty
1 5101418 2 WHEEL, CASTER, 11 X 4.0-5 SILVER BEAD LO 2 2172353 2 VALVE STEM & CAP ASSEMBLY (SV) 3 5101418X1 4 BEARING, CASTER WHEEL, 11 X 4.0 - 5 BEAD LOCK (SV) (Two per wheel) 4 5021043 4 BEARING, RETAINER (SV) (Two per wheel) 5 5045996 2 CASTER AXLE DDSH 6 5025158 2 WASHER, 1/2 SAE 7 5025017X52 2 BOLT, 1/2-13 X 6-1/2 GD8 YZ 8 5025056 2 NUT, Hex Nylon Lock, 1/2-13 9 5023095 2 WHEEL & TIRE ASSEMBLY, 20 X 8.0 - 10, Complete 10 5020601 8 NUT, 1/2-20, FOR WHEEL BOLT SILVER
Footnotes:
Manual No.
5
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Main Frame & Front Suspension Group
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
6
Not for
Reproduction
Main Frame & Front Suspension Group
Part No DescriptionItem Qty
1 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE (360Z & 365Z Models Only) 2 5025011X30 2 BOLT, 5/16-18 X 3-3/4 GD5 (360Z & 365Z Models Only) 3 5025155 4 WASHER, 5/16 SAE (360Z & 365Z Models Only) 4 5025057 6 NUT, 5/16-18 HEX NYLON LOCK (355Z Models Use Qty. 4) 5 5025011X14 2 BOLT, 5/16-18 X 1-3/4 GD5 YZ (360Z & 365Z Models Only) 6 5023213 2 SHOCK (360Z & 365Z Models Only) 7 5402816D 1 WELD, MAINFRAME, SIMPLICITY ZT (360Z & 365Z Models Only) 7 5402896D 1 WELD, MAINFRAME, SNAPPER ZT (355Z Models Only) 8 5025303 4 SCREW, 5/16-18 X 1 FLAT HD SC 9 5100930 2 PAD, FRICTION, .375 X 1.25 X 4.00 10 5025284 1 NUT, 3/4-16 HEX NYLON LOCK 11 5025160 1 WASHER, 3/4 SAE 12 5025265X56 1 BOLT, 3/4-16 X 7" YZ GD5 13 5047489 1 SPACER, .75 X 1.00 X 2.38 14 5022852 1 PIVOT BEARING, 1.00" X 1.125" OD X 1.50" 15 5100358 1 PIVOT BEARING, 1.00 X 1.125 OD X .50 16 5400756 1 SPACER, .76X 1.50 X .79 17 5023214 2 CAP, VINYL 1.687 X 1-1/2 18 5020602 2 COLLAR, 1" SPLIT 19 5020095 2 GREASE FITTING, 1/4-28 STRAIGHT 20 5048775D 2 WELD,CASTER YOKE 21 5400962D 1 WELD, PIVOTING FRONT END - ORG 22 5021541 4 BUSHING, FLANGE
Footnotes:
Manual No.
7
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Seat & Floor Plate Group
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
8
Not for
Reproduction
Part No DescriptionItem Qty
1 5402937D 1 PLATE, SEAT SUPPORT, CONS Z - RED 2 5025011X8 8 BOLT, 5/16-18 X 1 GD 5 YZ 3 5025292 6 WASHER, 5/16 GD. 9 FLAT 4 5025392 8 NUT, 5/16-18 HEX NYLOCK FLANGE 5 7078299 2 SPRING, SEAT SUPPORT 6 5025156 2 WASHER, 3/8 SAE 7 5100999 1 SAFETY WALK, FLOOR PLATE, 17.38 X 11.50 8 5101007 1 SAFETY WALK, FLOOR REST, 17.38 X 6.00 9 5061599 1 SEAT, XB-180, NO LOGO, BLACK 10 5025057 4 NUT, 5/16-18 HEX NYLON LOCK 11 5025394 2 NUT, 3/8-16 HEX NYLOCK FLANGE 12 5402946D 1 WELD, SEAT PLATE - RED 13 5403043D 1 PLATE, FLOOR, CONSUMER Z - RED 14 5403044D 1 PLATE, FLOOR, FRONT, CONS Z - RED 15 35097 6 MOUNT, VIBRATION, 30 DURO 16 197546 4 MOUNT, VIBRATION, RUBBER 17 5025481 6 BOLT, 3/8-16 X 5/8, SERRATED UNDER HEAD 18 5025013X28 2 BOLT, 3/8-16 X 3-1/2 GD5 YZ 19 5044617 2 WASHER, .34 X 1.25 X 10 GA 20 5025128 4 NUT, 3/8-18 HEX SERRATED FLANGE 21 5021500 1 CLAMP, VINYL INSULATED 22 5025010X6 1 BOLT, 1/4-20 X 3/4 GD5 YZ 23 5025154 1 WASHER, 1/4 SAE 24 5025391 1 NUT, 1/4-20 HEX NYLOCK FLANGE 25 1686907 1 ARM REST, SET OF TWO (SV) 26 5100636 1 SPRING, SEAT ADJUSTMENT (SV) 27 5061599X1 1 KIT, SEAT RAILS. COMPLETE (SV) 28 5025394 2 NUT, 3/8-16 HEX NYLOCK FLANGE 29 5025480 6 WASHER, 3/8" ID, INTERNAL TOOTH 30 5025011X6 1 BOLT, 5/16-18 X 3/4 GDS 31 5025392 1 NUT, 5/16-18 HEX NYLOCK FLANGE 32 5025155 1 WASHER, 5/16 SAE 33 5403372D 1 PLATE, SUPPORT, FRONT FLOOR - RED
Seat & Floor Plate Group
Footnotes:
Manual No.
9
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Fuel Tank & Mount Group
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
10
Not for
Reproduction
Fuel Tank & Mount Group
Part No DescriptionItem Qty
1 5101181 1 TANK, FUEL, LH (S/N: 2014648788 & BELOW) 1 5102544 1 TANK, FUEL, LH (S/N: 2014648789 - 2014923025) 1 5102988 1 TANK, FUEL, LH (S/N: 2014923026 & ABOVE) 2 5048752 1 TANK, FUEL, RH 3 5048909D 2 PLATE, FUEL TANK BADGE 4 5025011X6 18 BOLT, 5/16-18 X 3/4 GD5 5 5025155 18 WASHER, 5/16 SAE 6 5025170 10 WASHER, 5/16 LOCK YZ 7 5400836D 1 BRACKET, REAR SUPPORT - LH - RED 8 5048763D 1 BRACKET, REAR SUPPORT - RH 9 5101651 1 FUEL CAP, 3.5", VENTED (S/N: 2014923025 & BELOW) 9 5103005 1 FUEL CAP, 3-1/2", MANAGED VENT OUT, 12" (S/N: 2014923026 & ABOVE) 10 5025386 6 SCREW, #10-24 X 3/8 ALLEN BHBZ 11 5025299X4 2 SCREW, 1/4-20 X 1/2 ALLEN BH 12 5403004D 1 PLATE, SUPPORT, REAR TANK - SNP RED 13 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE 14 5050831X28 1 HOSE, 1/4 FUEL 28" LONG 15 5020835 2 CLAMP, HOSE, EXTERNAL, 1/2 - RED 16 5023197 1 FUEL GAUGE (SV) 17 5022917X1 1 GROMMET (SV) 18 5101190 1 PICK UP TUBE ASSM, FUEL TANK (SV)
Footnotes:
11
Manual No.
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Engine & PTO Group - 24 HP Briggs & Stratton
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
12
Not for
Reproduction
Engine & PTO Group - 24 HP Briggs & Stratton
Part No DescriptionItem Qty
1 44M777-0144-G1 1 * ENGINE, 24HP B&S, ELS (was 44M777-0121-E1) 2 5023100 1 CLUTCH, #51110100, ELECTRIC, 1" SHAFT 3 5043636 1 CLUTCH ANCHOR PAD 4 5044617 5 WASHER, .34 X 1.25 X 10 GA 5 5023253 1 CAPSCREW, CRANKSHAFT, 7/16-20 x 3-1/4"YZ 6 5042132 1 SPACER, .45 X 1.62 X .37 7 5025011X8 1 BOLT, 5/16-18 X 1 GD5 YZ 8 5025155 6 WASHER, 5/16 SAE 9 5025392 7 NUT, 5/16-18 HEX NYLOCK FLANGE 10 5050407X18 1 KEY, 1/4" SQ. X 2 1/4 11 5025011X18 4 BOLT, 5/16-18 X 2-1/4" GD 5 YZ 12 5025188 4 WASHER, 5/16" INT. TOOTH LOCK 13 5403059D 1 PLATE, HEAT SHIELD - RED 14 5048681 1 HOSE, OIL DRAIN 15 690970 2 GASKET, EXHAUST 16 690341 4 * SCREW, SEM HEX HEAD 17 5100907 1 MUFFLER, B&S-ELS 22-26HP 18 5100969 1 EXTENSION, TAILPIPE, 3" 19 5021808X8 2 SCREW 20 5022308 2 BODY CLIP, 5/16-18 X 1/2 DEEP 21 792303 1 * PRE CLEANER (SV) 22 792105 1 * AIR CLEANER W/ PRE CLEANER (SV) (INCLUDES REF NO 21) 23 95050 1 * SCREW, CROSS RECESSED THREAD (EXPORT MODELS ONLY) 24 793821 1 COVER, STATIC / LABEL ASSY (EXPORT MODELS ONLY) 25 5021500 1 CLAMP, VINYL INSULATED (NOT SHOWN - FOR OIL DRAIN HOSE) 26 5025010X6 1 BOLT, 1/4-20 X 3/4 GD5 YZ (NOT SHOWN - FOR OIL DRAIN HOSE) 27 5025391 1 NUT, 1/4-20 HEX NYLOCK FLANGE (NOT SHOWN - FOR OIL DRAIN HOSE) 28 5025154 1 WASHER, 1/4 SAE (NOT SHOWN - FOR OIL DRAIN HOSE) 29 5025139 2 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) 30 5025011X10 2 BOLT, 5/16-18 X 1-1/4 GD5 YZ 31 696854 1 * OIL FILTER (SV) (NOT SHOWN)
Footnotes:
NOTE* Purchase engine parts from engine manufacturer dealer.
13
Manual No.
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Engine & PTO Group - 26 HP Briggs & Stratton
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
14
Not for
Reproduction
Engine & PTO Group - 26 HP Briggs & Stratton
Part No DescriptionItem Qty
1 44P777-0124-G1 1 * ENGINE, 26HP ELS BRIGGS, Mod. 44P777-0124-G1 1 44Q777-0146-G1 1 * ENGINE, 27HP B&S, Mod. 44Q777-0146-G1 (* Decal, B&S 27HP, Not shown) 2 7075672 1 CLUTCH, ELECTRIC, OGURA GT2.5, NZM (S/N: 2013063777 & BELOW) 3 5043636 1 CLUTCH ANCHOR PAD 4 5044617 3 WASHER, .34 X 1.25 X 10 GA 5 5102865 1 BOLT, CRANKSHAFT, 7/16X2-3/4, PATCH YZ 6 5025011X8 5 BOLT, 5/16-18 X 1 GD5 YZ 7 5025155 6 WASHER, 5/16 SAE 8 5025392 9 NUT, 5/16-18 HEX NYLOCK FLANGE 9 5050407X24 1 KEY, 1/4" SQ. X 3.00 (S/N: 2013063777 & BELOW) 10 5025011X18 4 BOLT, 5/16-18 X 2-1/4" GD5 YZ (S/N: 2013063777 & BELOW) 11 5025188 4 WASHER, 5/16" INT. TOOTH LOCK 12 5403059D 1 PLATE, HEAT SHIELD - RED 13 5048681 1 HOSE, OIL DRAIN 14 273485 2 * GASKET, EXHAUST 15 690341 4 * SCREW, HEX SEMS LOCK WSHR 5/16-18X0.875 16 5100907 1 MUFFLER, B&S-ELS 22-26HP 17 5100969 1 EXTENSION, TAILPIPE, 3" 18 5021808X8 2 SCREW 19 5022308 2 BODY CLIP, 5/16-18 X 1/2 DEEP 20 5021500 1 CLAMP, VINYL INSULATED 21 5025010X6 1 BOLT, 1/4-20 X 3/4 GD5 YZ 22 5025391 1 NUT, 1/4-20 HEX NYLON FLANGE 23 5025498 2 5/16" PUSH-ON NUT RETAINER, STL, CZ 24 5101529 1 CLUTCH, WARNER ELECTRIC, I-5219-104 (S/N: 2013063778 & ABOVE) 25 5050407X8 1 KEY, 1/4 SQ. X 1.00 (S/N: 2013063778 & ABOVE) 26 5025055X16 1 BOLT, 5/16-18 X 2 GD5 TFL (S/N: 2013063778 & ABOVE) 27 5025139 1 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) (S/N: 2013063778 & ABOVE) 28 5101641 1 SCREEN, SPARK ARRESTER 29 797420 1 COVER, STATIC/LABEL ASSY (Not Shown) 30 95957 1 SCREW, PAN HEAD THREAD ROLLING (Not Shown)
Footnotes:
NOTE* Purchase engine parts from engine manufacturer dealer.
15
Manual No.
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Evap Canister Group
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
16
Not for
Reproduction
Part No DescriptionItem Qty
1 313036 1 CNSTR, CARB, 6 GAL 2 7700552X27 1 HOSE, VAPOR, 5MM ID, 27.00 LG 3 7700552X11P5 1 HOSE, VAPOR, 5MM ID, 11.50 LG 4 5103082 2 FITTING, 90 DEG, 3/16X3/16, SANTOPRENE 5 5103084 2 FITTING, STRAIGHT, 3/16X3/16, PLASTIC 6 5103055 2 CLAMP, 3" ID, CUSHIONED, STAINLESS 7 5025010X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ 8 5025391 2 NUT, 1/4-20 HEX NYLOCK FLANGE 9 5023268 2 CLAMP, HOSE 10 5101932 1 CLAMP, VINYL COATED, 5/8 ID 11 5103092 1 HOSE, FORMED, EVAP CANISTER 12 5025154 2 WASHER, 1/4 SAE 13 - 1 DECAL, EPA CERT, ZTRS (Located on frame near Serial Tag)
Evap Canister Group
Footnotes:
17
Manual No.
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Motion Control Group
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
18
Not for
Reproduction
Part No DescriptionItem Qty
1 5022068 2 GRIP, FOAM, 3/4 ID, 16 LONG 2 5025011X8 4 BOLT, 5/16-18 X 1 GD5 YZ 3 5025155 18 WASHER, 5/16 SAE 4 5025170 4 WASHER, 5/16 LOCK YZ 5 5048264 8 SPACER, .39 X .63 X 1.50 6 5025011X20 8 BOLT, 5/16-18 X 2-1/2" GD5 YZ 7 5025392 16 NUT, 5/16-18 HEX NYLOCK FLANGE 8 5025179X4 4 SCREW, #10-24 X 1/2 ROUND PHILLIPS 9 5025029 4 NUT, #10-24 HEX 10 5025055X16 4 BOLT, 5/16-18 X 2 GD5 TFL 11 5021499 2 BEARING, FLANGE 12 5021098 2 BEARING, BRONZE FLANGE, 3/4 13 5047004 2 MOUNT, CONTROL ARM 14 5025327 4 BOLT, 3/8-16 X 1-1/4 SHCS 15 5025096 4 NUT, 3/8-16 HEX NYLON LOCK 16 5025013X8 2 BOLT, 3/8-16 X 1 GD5 YZ 17 5025013X14 4 BOLT, 3/8-16 X 1-3/4 GD5 18 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 19 5025139 4 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) 20 5025011X10 4 BOLT, 5/16-18 X 1-1/4 GD5 YZ 21 5402852D 2 WELD, PLATE, NEUTRAL - RED 22 5100940 2 DAMPENER, CONTROL, #(P6709/P3610) 23 5402851D 1 WELD, CONTROL SHAFT, LH - RED 24 5402850D 1 WELD, CONTROL SHAFT, RH - RED 25 5100941 4 BALL STUD, 5/16 X .50, # PC-477-2) 26 5402872D 2 PLATE, CONTROL LINK, TRANSAXLE - RED 27 5101057 2 ROD, HYDRO LINKAGE - CONZ - YZ 28 5025015X6 2 BOLT, 7/16-14 X 3/4, GD 5 YZ 29 5025044 2 NUT, 7/16-14 HEX TOP LOCK 30 5025010X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ 31 5025391 2 NUT, 1/4-20 HEX NYLOCK FLANGE 32 5023212 2 NUT, 5/16-24 HEX, LH 33 5023216 2 NUT, 5/16-24 JAM 34 5022628 2 BALL JOINT, 5/16-24, LH FEMALE 35 5021146 2 BALL JOINT, 5/16-24, FEMALE 36 5025127 8 NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) 37 5025055X12 2 BOLT, 5/16-18 X 1-1/2" GD5 TFL 38 5047055D 1 WELD, HANDLE MOTION CONTROL - LH 39 5047056D 1 WELD, HANDLE MOTION CONTROL - RH
Motion Control Group
Footnotes:
19
Manual No.
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Parking Brake Group
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
20
Not for
Reproduction
Part No DescriptionItem Qty
1 5101058 2 ROD, BRAKE CTRL, LOWER - CONZ 2 5021102 2 SPRING, COMPRESSION 3 5020047 5 COLLAR, 5/16" SET 4 5402883D 1 WELD, SHAFT, BRAKE HANDLE - RED 5 5402884D 1 WELD, BRAKE SHAFT - RED 6 5044992 2 SPACER, .38 X .50 X 1.56 7 5025013X18 2 BOLT, 3/8-16 X 2-1/4 GD5 YZ 8 5025394 2 NUT, 3/8-16 HEX NYLOCK FLANGE 9 5025158 2 WASHER, 1/2 SAE 10 5025337 2 WASHER, 5/16 USS 11 5025045 2 NUT, 5/16-24 HEX NYLON LOCK 12 5025010X6 4 BOLT, 1/4-20 X 3/4 GD5 YZ 13 5100171 1 GRIP, BLACK FLEXIBLE 14 5101123 2 BEARING, 1/2" FLANGED 15 5025391 4 NUT, 1/4-20 HEX NYLOCK FLANGE 16 5101116 1 ROD, PULLER ROD 17 1608395 1 SPRING, EXTN 1.040ODX 04.000LG .105WIRE D 18 5023323 1 CLEVIS, 5/16-24, STEEL 19 5025213X8 1 PIN, CLEVIS, 5/16 X 1 YZ 20 5025210 1 PIN, HAIR, .0915 X 1-7/8 21 5025013X16 1 BOLT, 3/8-16 X 2 GD5 YZ 22 5025128 2 NUT, 3/8-16 HEX SERRATED FLANGE
Parking Brake Group
Footnotes:
21
Manual No.
510122524HP & 26HP HYDRO DRIVE ZTR
Not for
Reproduction
Pump Drive Group
Manual No.
5101225 24HP & 26HP HYDRO DRIVE ZTR
22
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