Briggs & Stratton Elite 01653, Elite 01654, Elite 01892, Elite 01893 User Manual

Owner’s Manual

Manuel de l'utilisateur

Manual del Propietario

Manual No. 191958GS

Revision 3 (11/17/2003)

Questions? Help is just a moment away!

Vous avez des questions? Vous n'avez pas besoin d'aller loin pour trouver de l'aide!

Preguntas? La ayuda es justa un momento lejos!

Call: Generator Helpline - 1-800-743-4115 M-F 8-5 CT

Appelez: Ligne d'assistance de Générateur - 1-800-743-4115 M-F 8-5 CT

Llamada: Generador Helpline - 1-800-743-4115 M-F 8-5 CT

Model 01654 Shown

01653

(3250W)

01654

(5500W)

01892

(5000W)

01893

(6000W)

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Portable Generator

TABLE OF CONTENTS

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

The generators are an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads.The generator’s revolving field is driven at about 3,600 rpm by a single-cylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload Generator” on page 11.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency. For warranty information refer to the engine owner’s manual.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects,or other reproductive harm.

WARNING

In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.

Fire

Explosion

Toxic Fumes

Hot Surface

Electrical Shock

Electrocution

Electrical Shock

Explosive Pressure

Chemical Burn

Portable Generator

• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

Storage batteries give off explosive hydrogen gas during recharging.

Hydrogen gas stays around battery for a long time after battery has been charged.

Slightest spark will ignite hydrogen and cause explosion.

You can be blinded or severely injured. Battery electrolyte fluid contains acid and is

extremely caustic. Contact with battery fluid will cause severe

chemical burns.

DANGER

• Operate generator ONLY outdoors.

• Keep at least 2 feet of clearance on all sides of generator for adequate ventilation.

• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

DANGER

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• Use a ground circuit fault interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

DANGER

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing gas cap.Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes fuel to spill.

• This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved generator could result in bodily injury and/or property damage.

WARNING

Portable Generator

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact.

WARNING

• DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Generator” on page 11.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

CAUTION

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or call 1-800-743-4115.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and shorten its life.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

Unintentional sparking can result in fire or electric shock.

WARNING

Portable Generator

ASSEMBLY

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.

If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-743-4115. If calling for assistance,please have the model, revision, and serial number from the data tag available.

INSTALL WHEEL KIT

NOTE: If your unit is supplied with a 10” wheel kit use

the following instructions. If your unit is supplied with an 8” wheel kit use the instructions on page 6.

NOTE:While the wheel kit is designed to greatly improve the portability of your generator, it is not intended for over-the-road use.

You will need a socket wrench with 1/2" or 13mm sockets and a needle-nose pliers to install this kit.

Install the 10” Wheel Kit as Follows

1. Place the bottom of the generator cradle on a flat, even surface.Temporarily place unit on blocks to ease assembly.

2. Slide axle through both axle mounting brackets on cradle frame, as shown in Figure 1.

3. Slide a wheel over the axle.

NOTE: Be sure to install both wheels with the air pressure valve on the outboard side.

4. Place the e-ring onto the groove in the axle.You may add the flat washer if desired.

NOTE: Use retaining pins instead of e-clip, if applicable.

5. Place one end of the needle nose pliers on the bottom of the axle and the other end of the pliers on top of the e-ring. Seat the e-ring by pressing the pliers closed.

6. Repeat step 3 through 5 to secure second wheel.

7. Remove the temporary blocks.

8. Attach the vibration mounts to the support leg with 30mm capscrews and lock nuts.

9. To aid support leg assembly, rest generator on cradle, engine end down. Remove the existing hardware from the left unit vibration mount with 13mm wrench. Use the same hardware to attach the support leg.

10. Attach the other side of the support leg with a 20mm cap screw and lock nut. Rest generator on wheels and support leg.

Support Leg

Hex Nut

Axle

Flat Washer

Cap Screw

Handle Assembly

Hex Nut

Wheel

E-Ring

Figure 1 — Install Wheel Kit

Cap Screw

Hex Nut

Cap Screw

Vibration Mount

Use existing hardware to attach left side of support leg to unit

Portable Generator

11. If equipped, center the handle bracket on generator frame at support leg end of cradle, as shown.

12. Attach handle bracket with two M8 x 45mm cap screws and two locking hex nuts.

13. Check that all fasteners are tight and the tires are inflated to the value marked on the tire or within 15 and 40 psi.

Install the 8” Wheel Kit as Follows

1. Place bottom of generator cradle on a flat surface.

2. Place axle stud through wheel retainer on cradle frame, as shown in Figure 2.

3. Use 15/16” wrench to secure the axle stud to frame with 5/8-18 jam nut.

4. Install the other axle stud in the same manner.

NOTE: Be sure to install wheel with raised hub inboard.

5. Tip unit and install the wheel. Place flat washer over axle stud.

6. Retain wheel on axle stud with retaining pin. Install other wheel on remaining axle shaft the same way.

7. Attach the vibration mount to the mounting leg with a capscrew and lock nut.

8. Remove two front nuts from vibration mount on unit with 13mm wrench. Use these nuts to retain the mounting leg.

9. Center the lifting handle on generator end of cradle. Attach handle using two 13mm wrenches with two capscrews and two hex nuts.

Capscrew

Handle

Grip

Nut

Mounting Leg

Use Existing Fasteners to Secure Leg

Jam Nut

Retaining Pin

Wheel

Washer

Axle Stud

Figure 2 — Installing the Wheel Kit

Capscrew

Vibration Mount

Nut

Portable Generator

ELECTRIC START

Your unit may be equipped with electric start capability but can be started manually. If you choose not to use the electric start feature, you do not need to install the battery. If your unit does not have electric start, ignore this section.

Check Battery / Attach Negative

Battery Wire

The sealed battery on the generator is fully charged and pre–installed except for the negative (black) battery cable.

To install:

1. Cut off tie wrap securing loose end of negative (black) cable.

2. Remove nut and washer on negative battery terminal.

3. Slide negative battery cable over screw on negative terminal (Figure 3).

4. Reattach washer and nut and tighten.

5. Verify that connections to battery and generator are tight and secure.

BEFORE STARTING THE

ENGINE

Add Engine Oil and Fuel

• Place generator on a level surface.

• Refer to engine owner’s manual and follow oil and fuel recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to engine owner’s manual for recommendations.

NOTE:The generator assembly rotates on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.

Figure 3 — Negative Battery Connection

Positive battery cable

Screw

Negative battery cable

Washer

Nut

CAUTION

• Refer to engine manual for oil and fuel fill information.

• Damage to equipment resulting from failure to follow this instruction will void warranty.

Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.

Portable Generator

USING THE GENERATOR

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).

Special Requirements

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.

• In some areas, generators are required to be registered with local utility companies.

• If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting to a Building’s Electrical

System

Connections for standby power to a building’s electrical system must be made by a qualified electrician.The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

BATTERY CHARGER

If equipped, use battery float charger jack to keep the starting battery charged and ready for use. Battery charging should be done in a dry location, such as inside a garage.

1. Plug charger into unit’s “Battery Float Charger” jack, which is located on the starter switch (Figure 4). Plug battery charger into a 120 Volt AC wall receptacle.

2. Unplug charger from unit and wall outlet when generator is being started and while it is in operation.

3. Keep this charger plugged in when generator is not in use to prolong battery life.The charger has a built in float equalizer and will not overcharge the battery, even when plugged in for an extended period of time.

IMPORTANT: See “Battery Maintenance” on page 12 for additional information.

OPERATING THE

GENERATOR

IMPORTANT: Always unplug the battery float charger

before starting the generator.

Starting the Engine

Disconnect all electrical loads from the generator. Use the following start instructions:

1. Make sure unit is on a level surface.

Figure 4 — Battery Charger Jack

• See “Don’t Overload Generator” on page 11.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

CAUTION

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

DANGER

Portable Generator

IMPORTANT: Failure to start and operate unit on a level surface will cause the unit not to start or shut down during operation.

2A. For models with the fuel valve built into the engine,

turn the fuel valve to the “On” position (Figure 5).

2B. For models with an overhead fuel tank, turn the fuel

valve to the “On” position (Figure 6).The fuel valve handle should be vertical (pointing toward the ground) for fuel to flow.

3. Start engine according to instructions given in the engine owner’s manual.

NOTE:If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil protection device. See engine manual.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 Volt AC,

single phase, 60 Hz electrical loads.

• DO NOT connect 240 Volt loads to the 120 Volt duplex

receptacles.

• DO NOT connect 3–phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD THE GENERATOR. See

“Don’t Overload the Generator” on page 11.

Stopping the Engine

1. Unplug all electrical loads from generator panel receptacles. Never start or stop engine with electrical devices plugged in and turned ON.

2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.

3. Turn engine off according to instructions given in the engine owner’s manual.

4. Move fuel valve to “Off” position.

RECEPTACLES

The generator will be equipped with one or more of the following receptacles:

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA L14–30 plug with this receptacle. Connect a 4–wire cord set rated for 250 Volt AC loads at 30 Amps (or greater) (Figure 7).You can use the same 4–wire cord if you plan to run a 120 Volt load.

This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 6,000 watts of power (6.0 kW) at 30 Amps for 120 Volts or 240 Volts.The outlet is protected by a push–to–reset circuit breaker.

Figure 7 — 120/240 Volt AC, 30 Amp Receptacle

4-Wire Cord Set

240V

120V

W (Neutral)

X (Hot)

Y (Hot)

NEMA L14-30

Ground (Green)

Fuel Valve is shown in the On position

Figure 6 — Fuel Valve

Fuel Valve is shown in the On position

Figure 5 — Fuel Valve

• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

• DO NOT overload the generator. See “Don’t Overload Generator”.

Receptacles may be marked with rating value greater than generator output capacity.

CAUTION

Portable Generator

120 Volt AC, 30 Amp Locking

Receptacle

Use a NEMA L5-30 plug with this receptacle. Connect a 3-wire cord set rated for 125 Volts AC at 30 Amps to the plug (Figure 8).

Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3,600 watts (3.6 kW) of power at 30 Amps.The outlet is protected by a push-to-reset circuit breaker.

120 Volt AC, 20 Amp, Duplex

Receptacles

Each duplex receptacle (Figure 9) is protected against overload by a push–to–reset circuit breaker.

Use each receptacle to operate 120 Volt AC, single–phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 20 Amps (or greater).

COLD WEATHER

OPERATION

Under certain weather conditions (temperatures below 40°F [4°C] and a high dew point), your generator may experience icing of the carburetor and/or the crankcase breather system.

Build a structure that will enclose three sides and the top of the generator:

1. Make sure entire muffler-side of generator is exposed. Note that your generator may appear different from that shown in Figure 10.

2. Ensure a minimum of two feet clearance between open side of box and nearest object.

3. Face exposed end away from wind and elements.

4. Enclosure should hold enough heat created by the generator to prevent problems.

Figure 9 — 120 Volt,20 Amp Duplex Receptacle

Figure 10 — Permanent Cold Weather Shelter

Wind

Figure 8 — 120 Volt AC, 30 Amp,Locking Receptacle

3-Wire Cord Set

Neutral

120V

Hot

Ground (Green)

NEMA L5-30

• Operate generator ONLY outdoors.

• Keep at least 2 feet of clearance on all sides of generator for adequate ventilation.

• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

• Remove generator from shelter when temperature is above 40°F [4°C].

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

DANGER

Portable Generator

DON'T OVERLOAD

GENERATOR

Capacity

You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:

1. Select the items you will power at the same time.

2. Total the rated (running) watts of these items.This is the amount of power your generator must produce to keep your items running. See Figure 11.

3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Total Rated (Running) Watts = 3075 Highest Additional Surge Watts = 1800 Total Generator Output Required = 4875

Power Management

To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting it's engine.The correct and safe way to manage generator power is to sequentially add loads as follows:

1. With nothing connected to the generator, start the engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest load you have.

3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly.

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load. NEVER add more loads than the generator capacity.Take

special care to consider surge loads in generator capacity, as described above.

*Wattages listed are approximate only. Check tool or appliance for actual wattage.

Tool or Appliance

Rated (Running)

Watts

Additional Surge

(Starting) Watts Window Air Conditioner

1200 1800

Refrigerator 800 1600 Deep Freezer 500 500 Television 500 Light (75 Watts) 75 -

3075 Total

Running Watts

1800 Highest

Surge Watts

Tool or Appliance

Rated*

(Running)

Watts

Additional

Surge

(Starting)

Watts

Essentials

Light Bulb - 75 watt

Deep Freezer

500

Sump Pump

800

1200

Refrigerator/Freezer - 18 Cu. Ft.

800

1600

Water Well Pump - 1/3 HP

1000

2000

Heating/Cooling

Window AC - 10,000 BTU

1200

1800

Window Fan

300

600

Furnace Fan Blower - 1/2 HP

800

1300

Kitchen

Microwave Oven - 1000 Watt

1000

Coffee Maker

1500

Electric Stove - Single Element

1500

Hot Plate

2500

Family Room

DVD/CD Player

100

VCR

100

Stereo Receiver

450

Color Television - 27”

500

Personal Computer w/17” monitor

800

Other

Security System

180

AM/FM Clock Radio

300

Garage Door Opener - 1/2 HP

480

520

Electric Water Heater - 40 Gallon

4000

DIY/Job Site

Quartz Halogen Work Light

1000

Airless Sprayer - 1/3 HP

600

1200

Reciprocating Saw

960

Electric Drill - 1/2 HP

1000

Circular Saw - 7 1/4”

1500

Miter Saw - 10”

1800

Table Planer - 6”

1800

Table Saw/Radial Arm Saw - 10”

2000

Air Compressor - 1-1/2 HP

2500

Figure 11 - Wattage Reference Chart

Portable Generator

GENERAL MAINTENANCE

RECOMMENDATIONS

The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored. NEVER operate a

damaged or defective generator.

Engine Maintenance

See engine owner’s manual for instructions.

KEEP OUT OF REACH OF CHILDREN. DON'T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.

Generator Maintenance

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material.

NOTE: DO NOT use a garden hose to clean generator. Water can enter engine fuel system and cause problems. In addition, if water enters generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation.Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

Battery Maintenance

Other than float charging, described elsewhere, no maintenance is required for the starting battery. Keep the battery and terminals clean and dry.

IMPORTANT: Battery charging should be performed in a dry location, such as inside a garage.

Generator Cleaning

• Use a damp cloth to wipe exterior surfaces clean.

• Use a soft bristle brush to loosen caked on dirt or oil.

• Use a vacuum cleaner to pick up loose dirt and debris.

• Use low pressure air (not to exceed 25 psi) to blow away dirt. Inspect cooling air slots and opening on generator.These openings must be kept clean and unobstructed.

• Used motor oil has been shown to cause skin cancer in certain laboratory animals.

• Thoroughly wash exposed areas with soap and water.

Avoid prolonged or repeated skin contact with used motor oil.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

Unintentional sparking can result in fire or electric shock.

WARNING

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

Improper treatment of generator can damage it and shorten its life.

CAUTION

Portable Generator

STORAGE

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.

Generator Storage

• Clean the generator as outlined in “Generator Cleaning”.

• Check that cooling air slots and openings on generator are open and unobstructed.

Engine Storage

See engine owner’s manual for instructions.

Other Storage Tips

• To prevent gum from forming in fuel system or on essential carburetor parts, add fuel stabilizer into fuel tank and fill with fresh fuel. Run the unit for several minutes to circulate the additive through the carburetor. The unit and fuel can then be stored for up to 24 months. Fuel stabilizer can be purchased locally.

• Do Not store fuel from one season to another unless it has been treated as described above.

• Replace fuel container if it starts to rust. Rust and/or dirt in fuel can cause problems if it's used with this unit.

• Store unit in a clean and dry area.

• DO NOT place a storage cover over a hot generator.

• Let equipment cool for a sufficient time before placing the cover on the equipment.

Storage covers can be flammable.

WARNING

TROUBLESHOOTING

Portable Generator

Problem

No AC output is available, but generator is running.

Generator runs good at no-load but "bogs" down" when loads are connected.

Generator will not start; or starts and runs rough.

Generator shuts down during operation.

Generator lacks power.

Cause

1. One of the circuit breakers is open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connected device is bad.

1. Short circuit in a connected load.

2. Generator is overloaded.

3. Shorted generator circuit.

1. Failed battery.

2. Low oil level.

1. Out of gasoline.

2. Low oil level.

Load is too high.

Correction

1. Reset circuit breaker.

2. Contact Authorized service facility.

3. Check and repair.

4. Connect another device that is in good condition.

1. Disconnect shorted electrical load.

2. See "Don't Overload Generator".

3. Contact Authorized service facility.

1. Replace battery.

2. Fill crankcase to proper level or place generator on level surface.

1. Fill fuel tank.

2. Fill crankcase to proper level or place generator on level surface.

See "Don't Overload Generator".

+ 30 hidden pages