Briggs & Stratton Elite 01532-3 User Manual

Owner’s Manual
Manuel de l'utilisateur
Manual del Propietario
Manual No. 196732GS
Revision 0 (02/16/2005)
Questions? Help is just a moment away!
Vous avez des questions? Vous n'avez pas besoin d'aller loin pour trouver de l'aide!
Preguntas? La ayuda es justa un momento lejos!
Appelez: Ligne d'assistance de Générateur - 1-800-743-4115 M-F 8-5 CT
Llamada: Generador Helpline - 1-800-743-4115 M-F 8-5 CT
web: www.briggsandstratton.com
01532-3
1000 Starting
Watts
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
Before using this product, read
this manual and follow all
Safety Rules and
Operating Instructions.
CAUTION
Avant d’utiliser ce produit, veuillez lire le manuel et suivre toutes les directives relatives à
la sécurité et à l’utilisation.
ATTENTION
Antes de utilizar el producto,
lea este manual y siga todas las
Reglas de Seguridad e Instrucciones de Uso.
PRECAUCIÓN
900W Generator
2
TABLE OF CONTENTS
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EQUIPMENT
DESCRIPTION
Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.
The generators are an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 3,600 rpm by a single­cylinder engine.
CAUTION! DO NOT exceed the generator’s
wattage/amperage capacity. See “Don’t Overload Generator”.
Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.
The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency. For warranty information refer to the engine owner’s manual.
SAFETY RULES
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Fire
Explosion
Toxic Fumes
Kickback
Electrical Shock
Electrocution
Electrical Shock
Explosive Pressure
Chemical Burn
Hot Surface
Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.
900W Generator
3
• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.
• Failure to use the appropriate U. S. Coast Guard approved generator could result in bodily injury and/or property damage.
WARNING
• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator.
Generator produces powerful voltage. Failure to isolate generator from power utility
can result in death or injury to electric utility workers due to backfeed of electrical energy.
WARNING
• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).
Running generator gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea, fainting or death.
WARNING
WHEN ADDING OR DRAINING FUEL
• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
• If fuel spills, wait until it evaporates before starting engine.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which causes fuel to spill.
• This generator is not for use in mobile equipment or marine applications.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WARNING
• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.
• Wear protective goggles, rubber apron, and rubber gloves.
Storage batteries give off explosive hydrogen gas during recharging.
Hydrogen gas stays near battery for a long time after battery has been charged.
Slightest spark will ignite hydrogen and cause explosion.
You can be blinded or severely injured. Battery electrolyte fluid contains acid and is
extremely caustic. Contact with battery fluid will cause severe
chemical burns.
WARNING
900W Generator
4
• Use generator only for intended uses.
• If you have questions about intended use, ask dealer or contact your nearest authorized service center.
• Operate generator only on level surfaces.
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
Improper treatment of generator can damage it and shorten its life.
CAUTION
• DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.
• DO NOT modify generator in any way.
Excessively high operating speeds increase risk of injury and damage to generator.
Excessively low speeds impose a heavy load.
CAUTION
• See “Don’t Overload Generator”.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before stopping generator.
Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.
CAUTION
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Unintentional sparking can result in fire or electric shock.
WARNING
• DO NOT touch hot surfaces.
• Allow equipment to cool before touching.
• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.
• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.
• In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.
Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,
etc. can catch fire.
WARNING
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in and turned on.
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
WARNING
900W Generator
5
12 Volt DC, 8.3 Amp Accessory Jack — May be used
to power 12 Volt DC electrical devices or recharge 12 Volt DC batteries.
120 Volt AC, 7.5 Amp Receptacles — May be used to supply electrical power for the operation of 120 Volt AC, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
Air Cleaner — Protects engine by filtering dust and debris out of intake air.
Choke Lever — Used to manually provide proper starting mixture when engine is cold.
Circuit Breaker (AC) — Receptacles are provided with a push-to-reset circuit breaker to protect the generator against electrical overload.
Data Tag — Provides model, revision and serial number of generator. Please have these readily available if calling for assistance.
Engine ON/OFF Switch — Used to stop a running engine.
Fuel Shut-Off Valve — Use this valve to turn the fuel supply on and off.
Fuel Tank — Capacity of 1.2 U.S. gallons (4.5 liters) of fuel.
Grounding Lug — Use this connection to properly ground the generator. See ”System Ground” on page 7.
Oil Fill/Drain — Access to oil fill dipstick and engine oil drain plug.
Recoil Starter — Used for starting the engine. Spark Plug — Access to engine spark plug.
KNOW YOUR GENERATOR
Read this owner’s manual and safety rules before operating your generator.
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
120 Volt AC, 7.5 Amp
Receptacle
Recoil Starter
Circuit Breaker (AC)
Oil Fill/Drain
(inside cover)
Choke Lever
Spark Plug (inside
cover)
Fuel Tank
Air Cleaner
Grounding Lug
12 Volt DC, 8.3 Amp
Accessory Jack
Engine ON/OFF Switch
Fuel Shut-Off Valve
Data Tag
900W Generator
6
ASSEMBLY
Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.
If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-743-4115. If calling for assistance, please have the model, revision, and serial number from the data tag available.
Remove Generator From Carton
1. Set carton on a rigid flat surface with “This Side Up” arrows pointing upward.
2. Carefully open top flaps of shipping carton.
3. Cut down corners at one end of carton from top to bottom and lay that side of carton down flat.
4. Remove all packing material, carton fillers, etc.
5. Remove generator from shipping carton.
Carton Contents
Check all contents. If any parts are missing or damaged, call the generator helpline at 1-800-743-4115. Shipped with your generator is:
• Main unit
• Owners manual
• Engine manual
• Battery charge cables
• Oil bottle
BEFORE STARTING ENGINE
Add Engine Oil and Fuel
• Place generator on a level surface.
• Refer to engine owner’s manual and follow oil and fuel recommendations and instructions.
NOTE: Check oil often during engine break–in. Refer to engine owner’s manual for recommendations.
NOTE: The generator assembly rotates on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.
CAUTION
• Refer to engine manual for oil and fuel fill information.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.
900W Generator
7
USING THE GENERATOR
System Ground
The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is not connected to the AC neutral wire. If the generator is tested by a receptacle tester, it will not show the same ground circuit condition as for a home receptacle.
Special Requirements
There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.
• In some areas, generators are required to be registered with local utility companies.
• If the generator is used at a construction site, there may be additional regulations which must be observed.
Connecting to a Building’s Electrical
System
Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.
Generator Location
Generator Clearance
The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around generator including overhead, for adequate cooling, maintenance and servicing.
Place generator in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 1). Prevailing winds and air currents should be taken into consideration when positioning generator.
Figure 1 — Generator Clearance
Exhaust Port
Typical Generator Shown
• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator.
Generator produces powerful voltage. Failure to isolate generator from power utility
can result in death or injury to electric utility workers due to backfeed of electrical energy.
WARNING
• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).
Running generator gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea, fainting or death.
WARNING
900W Generator
8
OPERATING THE
GENERATOR
Starting the Engine
Disconnect all electrical loads from the generator. Use the following start instructions:
1. Make sure unit is on a level surface. IMPORTANT: Failure to start and operate unit on a level
surface will cause the unit not to start or shut down during operation.
2. Turn the fuel valve to the “On” position (Figure 2).
The fuel valve handle should be vertical (pointing toward the ground) for fuel to flow.
3. Start engine according to instructions given in the engine owner’s manual.
NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil protection device. See engine manual.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after starting.
• Plug in and turn on the desired 120 Volt AC, single phase, 60 Hz electrical loads.
• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.
• DO NOT connect 3–phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
DO NOT OVERLOAD THE GENERATOR. See “Don’t Overload Generator”.
Figure 2 — Fuel Valve in Open Position
• See “Don’t Overload Generator”.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before stopping generator.
Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.
CAUTION
• DO NOT touch hot surfaces.
• Allow equipment to cool before touching.
• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.
• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.
• In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.
Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,
ect. can catch fire.
WARNING
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in and turned on.
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
WARNING
900W Generator
9
Stopping the Engine
1. Turn OFF and unplug all electrical loads from
generator panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.
2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.
3. Turn engine off according to instructions given in the engine owner’s manual.
4. Move fuel valve to “Off” position.
Charging a Battery
Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery. DO NOT use the unit to charge any 6 Volt batteries. DO NOT use the unit to crank an engine having a discharged battery.
To recharge 12 Volt batteries, proceed as follows:
1. If necessary, clean battery posts or terminals.
2. Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. DO NOT use tap water.
3. If the battery is equipped with vent caps, make sure they are installed and are tight.
4. Connect battery charge cable connector plug to the 12 Volt DC panel receptacle.
5. Connect battery charge cable clamp with red handle to battery post or terminal indicated by Positive, POS or (+) (Figure 3).
6. Connect battery charge cable clamp with black handle to battery post or terminal indicated by Negative, NEG, or (–) (Figure 3).
7. Start generator. Let the engine run while battery recharges.
8. When battery has charged, shut down engine (see “Stopping The Engine”)
NOTE: Use an automotive hydrometer to test battery state of charge and condition. Follow the hydrometer manufacturer’s instructions carefully. Generally, a battery is considered to be at 100% state of charge when specific gravity of its fluid (as measured by hydrometer) is 1.260 or higher.
Red Lead
To 12 Volt DC Panel Receptacle
Positive
Negative
Figure 3 — Battery Connections
• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.
• Wear protective goggles, rubber apron, and rubber gloves.
Storage batteries give off explosive hydrogen gas during recharging.
Hydrogen gas stays near battery for a long time after battery has been charged.
Slightest spark will ignite hydrogen and cause explosion.
You can be blinded or severely injured. Battery electrolyte fluid contains acid and is
extremely caustic. Contact with battery fluid will cause severe
chemical burns.
WARNING
900W Generator
10
CONNECTOR PLUGS
120 Volt AC, 15 Amp Receptacle
Each outlet socket is protected against overload by a
7.5 Amp push-to-reset circuit breaker. Use each receptacle to operate 120 Volt AC, single phase, 60 Hz electrical loads requiring up to 1,000 watts (1.0 kW) of power (Figure 4).
12 Volt DC Accessory Jack
This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cable provided. Camping-style air pumps, lanterns, fans, or other 12 Volt devices having a cigarette lighter-type plug may also be powered by this outlet (Figure 5).
This receptacle can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery. See “Charging a Battery” (page 9) before attempting to recharge a battery.
EXTENSION CORDS
Use only high quality, well-insulated, extension cords with the generator’s 120 Volt electrical receptacles.
Check the ratings of all extension cords before you use them. Such cords should be rated for 125 Volt AC loads at 15 Amps (or greater) for most electrical devices. Some devices, however, may not require this type of extension cord. Check the owner’s manuals of those devices for their recommendations.
Keep extension cords as short as possible, preferably less than 15 feet long, to prevent voltage drop and possible overheating of wires.
COLD WEATHER
OPERATION
Under certain weather conditions (temperatures below 40°F [4°C] combined with high humidity), your generator may experience icing of the carburetor and/or the crankcase breather system. To reduce this problem, you need to perform the following:
1. Make sure generator has clean, fresh fuel.
2. Open fuel valve (turn valve to open position).
3. Use SAE 5W-30 oil (synthetic preferred, see engine manual).
4. Check oil level daily or after every eight (8) hours of operation.
5. Maintain generator following “Maintenance Schedule” in engine manual.
6. Shelter unit from elements.
Figure 4 — 120 Volt AC, 15 Amp Duplex Receptacle
Figure 5 — 12 Volt DC Accessory Jack
• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.
• DO NOT overload the generator. See “Don’t Overload Generator”.
Receptacles may be marked with rating value greater than generator output capacity.
CAUTION
900W Generator
11
In an emergency, use the original shipping carton as a temporary shelter:
7. Cut off all carton flaps.
8. Cut out one long side of carton to expose muffler side of unit as shown in Figure 6.
IMPORTANT: The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around generator including overhead, for adequate cooling, maintenance and servicing.
9. Cut appropriate slots to access receptacles of unit.
10. Start unit, then place carton over it.
NOTE: Remove shelter when temperatures are above 40°F [4°C].
For a more permanent shelter, build a structure that will enclose three sides and the top of the generator.
7. Make sure entire muffler-side of generator is exposed, as shown in Figure 6.
IMPORTANT: The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around generator including overhead, for adequate cooling, maintenance and servicing.
8. Face exposed end away from wind and elements.
9. Structure should hold enough heat created by the generator to prevent icing problem.
10. Start and run engine outdoors.
11. Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
12. DO NOT enclose generator any more than shown in Figure 6.
13. Remove shelter when temperatures are above 40°F [4°C].
14. Turn engine OFF and let cool two (2) minutes before refueling.
Figure 6 — Permanent Cold Weather Shelter
Wind
• DO NOT touch hot surfaces.
• Allow equipment to cool before touching.
• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.
• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.
• Remove shelter when temperatures are above 40°F [4°C].
Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,
ect. can catch fire.
WARNING
• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).
Running generator gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea, fainting or death.
WARNING
900W Generator
12
DON'T OVERLOAD
GENERATOR
Capacity
You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:
1. Select the items you will power at the same time.
2. Total the rated (running) watts of these items. This is the amount of power your generator must produce to keep your items running. See Figure 7.
3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.
Example:
Total Rated (Running) Watts = 3075 Highest Additional Surge Watts = 1800 Total Generator Output Required = 4875
Power Management
To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting it's engine. The correct and safe way to manage generator power is to sequentially add loads as follows:
1. With nothing connected to the generator, start the engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest load you have.
3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly.
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load. NEVER add more loads than the generator capacity. Take
special care to consider surge loads in generator capacity, as described above.
*Wattages listed are approximate only. Check tool or appliance for actual wattage.
Tool or Appliance
Rated (Running)
Watts
Additional Surge
(Starting) Watts Window Air Conditioner
1200 1800
Refrigerator 800 1600 Deep Freezer 500 500 Television 500 ­Light (75 Watts) 75 -
3075 Total
Running Watts
1800 Highest
Surge Watts
Tool or Appliance
Rated*
(Running)
Watts
Additional
Surge
(Starting)
Watts
Essentials
Light Bulb - 75 watt
75
-
Deep Freezer
500
500
Sump Pump
800
1200
Refrigerator/Freezer - 18 Cu. Ft.
800
1600
Water Well Pump - 1/3 HP
1000
2000
Heating/Cooling
Window AC - 10,000 BTU
1200
1800
Window Fan
300
600
Furnace Fan Blower - 1/2 HP
800
1300
Kitchen
Microwave Oven - 1000 Watt
1000
-
Coffee Maker
1500
-
Electric Stove - Single Element
1500
-
Hot Plate
2500
-
Family Room
DVD/CD Player
100
-
VCR
100
-
Stereo Receiver
450
-
Color Television - 27”
500
-
Personal Computer w/17” monitor
800
-
Other
Security System
180
-
AM/FM Clock Radio
300
-
Garage Door Opener - 1/2 HP
480
520
Electric Water Heater - 40 Gallon
4000
-
DIY/Job Site
Quartz Halogen Work Light
1000
-
Airless Sprayer - 1/3 HP
600
1200
Reciprocating Saw
960
960
Electric Drill - 1/2 HP
1000
1000
Circular Saw - 7 1/4”
1500
1500
Miter Saw - 10”
1800
1800
Table Planer - 6”
1800
1800
Table Saw/Radial Arm Saw - 10”
2000
2000
Air Compressor - 1-1/2 HP
2500
2500
Figure 7 - Wattage Reference Chart
900W Generator
13
SPECIFICATIONS
Rated Surge Watts . . . . . . . . . . . . . . . . . . . . . . . . 1,000 Watts
Rated Running Watts . . . . . . . . . . . . . . . . . . . . . . . . 900 Watts
Rated Maximum Current
At 120 Volts AC . . . . . . . . . . . . . . . . . . . . . . . . . .7.5 Amps
At 12 Volts DC . . . . . . . . . . . . . . . . . . . . . . . . . . .8.3 Amps
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single Phase
Rated Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Hertz
Packaged Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 lbs.
GENERAL MAINTENANCE
RECOMMENDATIONS
The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored. NEVER operate a
damaged or defective generator. NOTE: Should you have questions about replacing
components on your Briggs & Stratton Power Products generator, please call 1-800-743-4115 for assistance.
Engine Maintenance
See engine owner’s manual for instructions.
KEEP OUT OF REACH OF CHILDREN. DON'T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.
Generator Maintenance
Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material.
NOTE: DO NOT use a garden hose to clean generator. Water can enter engine fuel system and cause problems. In addition, if water enters generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.
Generator Cleaning
• Use a damp cloth to wipe exterior surfaces clean.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt and debris.
• Use low pressure air (not to exceed 25 psi) to blow away dirt. Inspect cooling air slots and opening on generator. These openings must be kept clean and unobstructed.
• Used motor oil has been shown to cause skin cancer in certain laboratory animals.
• Thoroughly wash exposed areas with soap and water.
Avoid prolonged or repeated skin contact with used motor oil.
CAUTION
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
Improper treatment of generator can damage it and shorten its life.
CAUTION
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Unintentional sparking can result in fire or electric shock.
WARNING
900W Generator
14
STORAGE
The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.
Generator Storage
• Clean the generator as outlined in “Generator Cleaning”.
• Check that cooling air slots and openings on generator are open and unobstructed.
Engine Storage
See engine owner’s manual for instructions.
Other Storage Tips
• To prevent gum from forming in fuel system or on essential carburetor parts, add fuel stabilizer into fuel tank and fill with fresh fuel. Run the unit for several minutes to circulate the additive through the carburetor. The unit and fuel can then be stored for up to 24 months. Fuel stabilizer can be purchased locally.
• DO NOT store fuel from one season to another unless it has been treated as described above.
• Replace fuel container if it starts to rust. Rust and/or dirt in fuel can cause problems if it's used with this unit.
• Store unit in a clean and dry area.
• DO NOT place a storage cover over a hot generator.
• Let equipment cool for a sufficient time before placing the cover on the equipment.
Storage covers can be flammable.
WARNING
900W Generator
15
TROUBLESHOOTING
Problem Cause Correction
No AC output is available, but generator is running.
1. One of the circuit breakers is open.
2. Fault in generator.
3. Poor connection or defective cord set.
4. Connected device is bad.
1. Reset circuit breaker.
2. Contact Authorized service facility.
3. Check and repair.
4. Connect another device that is in good condition.
Generator runs good at no-load but "bogs" down" when loads are connected.
1. Short circuit in a connected load.
2. Generator is overloaded.
3. Shorted generator circuit.
1. Disconnect shorted electrical load.
2. See "Don't Overload Generator".
3. Contact Authorized service facility.
Generator will not start; or starts and runs rough.
Low oil level. Fill crankcase to proper level or place
generator on level surface.
Generator shuts down during operation.
1. Out of gasoline.
2. Low oil level.
1. Fill fuel tank.
2. Fill crankcase to proper level or place generator on level surface.
Generator lacks power. Load is too high. See "Don't Overload Generator".
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