Briggs & Stratton 203985GS User Manual

Printed in U.S.A. Manual No. 203985GS Revision - (09/13/2007)

8000 Watt Portable Generator

Operator’s Manual

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON, WISCONSIN, U.S.A.

2 BRIGGSandSTRATTON.COM

Briggs & Stratton Power Products Group, LLC 900 North Parkway Jefferson, WI 53549

Copyright © 2007 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

Thank you for purchasing this quality-built Briggs & Stratton generator. We are pleased that you’ve placed your confidence in the Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your Briggs & Stratton generator will provide many years of dependable service.

This manual contains safety information to make you aware of the hazards and risks associated with generator products and how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these instructions for

future reference.

This generator requires final assembly before use. Refer to the Assembly section of this manual for instructions on final

assembly procedures. Follow the instructions completely.

Where to Find Us

You never have to look far to find Briggs & Stratton support and service for your generator. Consult your Yellow Pages. There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Briggs & Stratton Customer Service by phone at (800) 743-4115 or on the Internet at BRIGGSandSTRATTON.COM.

Generator

Model Number Revision Serial Number

Engine

Model Number Type Number Code Number

Date Purchased

Table of Contents

Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Unpack Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Install Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Attach Negative Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

System Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Connecting to a Building’s Electrical System. . . . . . . . . . . . . . . . . . . . . . . . 9

Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cord Sets and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Battery Float Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connecting Electrical Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Oil Pressure Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Stopping the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Cold Weather Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Don’t Overload Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Generator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Fuel Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Warranties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Emissions Control System Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Generator Owner Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Common Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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Operator Safety

Equipment Description

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

The generator is an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 3,600 rpm by a single-cylinder engine.

Every effort has been made to ensure that the information in this manual is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve the generator and this documentation at any time without prior notice.

The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board.

Safety Rules

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word (DANGER, WARNING, CAUTION), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. NOTICE indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure, work method or operating technique that you choose does not render the generator unsafe.

Hazard Symbols and Meanings

A - Explosion F - Hot Surface B - Fire G - Flying Objects C - Electric Shock H - Moving Parts D - Toxic Fumes J - Read Manual E - Kickback

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NOTICE

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.

A B C

D E

G H

WARNING

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause headache, fatigue, dizziness, vomiting, confusion, seizures, nausea, fainting or death.

• Operate generator ONLY outdoors.

• Install a battery operated carbon monoxide alarm near the bedrooms.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.

• DO NOT start or run engine indoors or in an enclosed area, (even if windows and doors are open), including the generator compartment of a recreational vehicle (RV).

WARNING

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

WARNING

Generator produces hazardous voltage. Failure to isolate generator from power utility can

result in death or injury to electric utility workers due to backfeed of electrical energy.

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

WARNING

Starter cord kickback (rapid retraction) can result in bodily injury. Kickback will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises, or sprains could result.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WHEN ADDING OR DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes fuel to spill.

• This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

WARNING

• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury and/or property damage.

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WARNING

Contact with muffler area can result in serious burns.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.

• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.

WARNING

Starter and other rotating parts can entangle hands, hair, clothing, or accessories.

• NEVER operate generator without protective housing or covers.

• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.

• Tie up long hair and remove jewelry.

WARNING

Unintentional sparking can result in fire or electric shock.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

CAUTION

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

• DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

• DO NOT modify generator in any way.

NOTICE

Improper treatment of generator can damage it and shorten its life.

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or contact local service center.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

NOTICE

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Assembly

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended fuel and oil.

If you have any problems with the assembly of your generator, please call the generator helpline at (800) 743-4115. If calling for assistance, please have the model, revision, and serial number from the data tag available. See Controls and Features for data tag location.

Unpack Generator

1. Set the carton on a rigid, flat surface.

2. Remove everything from carton except generator and confirm all listed parts are present.

3. Open carton completely by cutting each corner from top to bottom.

4. Leave generator on carton to install wheel kit.

The generator is supplied with:

• Operator’s manual

• Battery float charger

• Oil bottles

• Wheel kit

Install Wheel Kit

The wheel kit is designed to greatly improve the portability of your generator.

NOTE: Wheel kit is not intended for over-the-road use. You will need the following tools to install these

components:

• 13mm socket wrench

• 13mm open end wrench

• Pliers

• Safety glasses

Install the wheel kit as follows:

1. Tip generator so that engine end is up.

2. Slide axle (A) through both mounting brackets.

3. Slide a wheel (B) over axle.

NOTE: Be sure to install wheel with raised hub inboard.

4. Place a washer (C) on axle and then place an e-ring (D)

in axle groove.

5. Install e-ring with pliers, squeezing from top of e-ring to bottom of axle.

6. Repeat steps 3 through 5 to secure second wheel.

7. Tip generator so that engine side is down.

8. Line up holes in support leg (E) with holes in generator frame.

9. Attach support leg using 2 capscrews (M8 x 20 mm) (F) and 2 hex nuts (G). Tighten with a 13 mm socket wrench and 13 mm wrench.

10. Repeat steps 8 and 9 to secure second support leg.

11. Attach handles (H) to brackets on generator frame as shown, with 45 mm capscrews (J), flat washers (K), nylon washers (L), and M8 lock nuts (M).

NOTE: DO NOT overtighten. Handles must be able to move up and down freely.

12. Return generator to normal operating position (resting on wheels and support leg).

13. Loop handle pins (N) on generator frame just above handle brackets.

14. Raise handles and insert handle pins to move generator.

CAUTION

E-rings can cause eye injury. E-rings can spring back and become airborne

when installing or removing.

• Always wear eye protection when installing/removing e-rings.

Add Engine Oil

1. Place generator on a flat, level surface.

2. Clean area around oil fill and remove yellow oil fill cap.

NOTE: See Oil in Engine Maintenance to review oil recommendations. Verify provided oil bottle is correct viscosity for current ambient temperature.

3. Using oil funnel (optional), slowly pour contents of provided oil bottle into oil fill opening until oil level reaches the “Full” mark on the dipstick.

4. Replace oil fill cap and fully tighten.

Add Fuel

Fuel must meet these requirements:

• Clean, fresh, unleaded gasoline.

• A minimum of 87 octane/87 AKI (91 RON). High altitude use, see High Altitude.

• Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.

To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See Storage. All fuel is not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operate on gasoline. The emission control system for this engine is EM (Engine Modifications).

1. Clean area around fuel fill cap, remove cap.

2. Slowly add unleaded gasoline (A) to fuel tank (B). Be careful not to fill above the baffle (C). This allows adequate space for fuel expansion as shown.

3. Install fuel cap and let any spilled fuel evaporate before starting engine.

High Altitude

At altitudes over 5,000 feet (1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See an authorized dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.

Attach Negative Battery Cable

Your unit is equipped with electric start capability but can be started manually. If you choose not to use the electric start feature, you do not need to connect the negative battery cable.

The sealed battery on the generator pre–installed except for the negative (black) battery cable.

To install:

1. Cut off tie wrap securing loose end of negative (black) cable.

2. Remove screw (A), lock washer (B) and flat washer (C) on negative battery terminal.

3. Slide lock washer, flat washer and negative battery cable (D) over screw.

4. Reattach screw to negative battery terminal and tighten.

5. Verify that connections to battery and generator are tight and secure.

NOTE: If your battery is discharged, charge prior to use following the instructions in the section Battery Float Charger.

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NOTICE

Avoid generator damage. Failure to follow Operator’s Manual for fuel

recommendations voids warranty.

• DO NOT use unapproved gasoline such as E85 or E22.

• DO NOT mix oil in gasoline.

• DO NOT modify engine to run on alternate fuels.

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

NOTICE

Improper treatment of generator can damage it and shorten its life.

• DO NOT attempt to crank or start the engine before it has been properly serviced with the recommended oil. This may result in an engine failure.

FUEL

TANK

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).

Special Requirements

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:

• In some areas, generators are required to be registered with local utility companies.

• If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting to a Building’s Electrical System

Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power or other alternative power sources and must comply with all applicable laws and electrical codes.

Generator Location

Clearances and Air Movement

Place generator outdoors in an area that will not accumulate deadly exhaust gas. DO NOT place generator where exhaust gas (A) could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes, or other openings that can allow exhaust gas to collect in a confined area. Prevailing winds and air currents should be taken into consideration when positioning generator.

WARNING

Generator produces hazardous voltage. Failure to isolate generator from power utility can

result in death or injury to electric utility workers due to backfeed of electrical energy.

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

WARNING

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

• Keep at least 5 ft. (1.5 m) clearance on all sides of generator including overhead.

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Features and Controls

Read this Operator’s Manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

A - Battery Float Charger Jack — Use battery float charger

to keep the starting battery charged and ready for use.

B - Start Switch — Push and hold in “Start” position for a

maximum of 15 seconds during each start attempt, until engine starts.

C - Oil Fill Cap/Dipstick — Check and add engine oil here. D - Spark Arrester Muffler — Exhaust muffler lowers engine

noise and is equipped with a spark arrester screen.

E - Choke Lever — Used when starting a cold engine. F - Data Tag — Provides model, revision, and serial number

of generator. Please have these readily available when calling for assistance.

G - Engine Identification — Provides model, type and code

of engine. Please have these readily available if calling for assistance.

H - Air Cleaner — Protects engine by filtering dust and

debris out of intake air.

J - Recoil Starter — Used to start the engine. K - Engine Rocker Switch — Set this switch to run position

(I) before using recoil starter. Set switch to stop position (O) to stop engine.

L - Fuel Valve — Used to turn fuel supply on and off to engine. M - Grounding Fastener — Consult your local agency having

jurisdiction for grounding requirements in your area.

N - Fuel Tank — Capacity of seven (7) U.S. gallons (26.5 L). P - Circuit Breakers (AC) — The 120 Volt AC, 20A duplex

receptacles are provided with "push to reset" circuit breakers to protect the generator against electrical overload.

R - 120/240 Volt AC, 30 Amp Locking Receptacle — May

be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical, lighting, appliance, tool and motor loads.

S - Double Pole Circuit Breaker (AC) — The 120/240 Volt AC,

30A locking receptacle is provided with a double pole circuit breaker to protect the generator against electrical overload. This switch also controls all receptacles.

T - 120 Volt AC, 20 Amp, Duplex Receptacles — May be

used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting, appliance, tool, and motor loads.

Items Not Shown: Oil Drain Plug — Drain engine oil here.

Cord Sets and Receptacles

Use only high quality, well-insulated, grounded extension cords with the generator’s 120 Volt duplex receptacle. Inspect extension cords before each use.

Check the ratings of all extension cords before you use them. Extension cord sets used should be rated for 125 Volt AC loads at 20 Amps or greater for most electrical devices. Some devices, however, may not require this type of extension cord. Check the operator’s manuals of those devices for the manufacturer’s recommendations.

Keep extension cords as short as possible to minimize voltage drop.

A double pole rocker switch circuit breaker is provided to protect the locking receptacle. If this circuit breaker is tripped, all panel receptacles are disconnected.

120/240 Volt AC, 30 Amp, Locking Receptacle

Use a NEMA L14-30 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volt AC loads at 30 Amps (or greater). You can use the same 4-wire cord if you plan to run a 120 Volt load.

This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 7,200 watts of power (7.2 kW) at 30 Amps for 240 Volts or two independent 120 Volt loads at 30 Amps each. The outlet is protected by a double pole rocker switch circuit breaker.

120 Volt AC, 20 Amp, Duplex Receptacles

Each duplex receptacle is protected against overload by a push-to-reset circuit breaker.

Use each receptacle to operate 120 Volt AC, single-phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 20 Amps (or greater). Inspect cord sets before each use.

WARNING

Overloaded electrical cords can overheat, arc, and burn resulting in death, bodily injury, and/or property damage.

• ONLY use cords rated for your loads.

• Follow all safeties on electrical cords.

NOTICE

Receptacles may be marked with rating value greater than generator output capacity.

• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

• DO NOT overload the generator. See Don’t Overload Generator.

4-Wire Cord Set

240V

120V

W (Neutral)

X (Hot)

Y (Hot)

NEMA L14-30

Ground (Green)

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Battery Float Charger

Use battery float charger jack to keep the starting battery charged and ready for use. Battery charging should be done in a dry location, such as inside a garage.

1. Plug charger into unit’s “Battery Float Charger” jack, which is located next to the start switch. Plug battery charger into a 120 Volt AC wall receptacle.

2. Unplug charger from unit and wall outlet when generator is being started and while it is in operation.

3. Keep this charger plugged in when generator is not in use to prolong battery life. The charger has a built in float equalizer and will not overcharge the battery, even when plugged in for an extended period of time.

IMPORTANT: See Battery Maintenance for additional information.

Operation

Starting the Engine

IMPORTANT: Always unplug the battery float charger before

starting the generator. Disconnect all electrical loads from the generator. Use the

following start instructions:

1. Make sure unit is on a level surface.

IMPORTANT: Failure to start and operate the unit on a level surface will cause the unit not to start or shut down during operation.

2. Turn fuel valve (A) to “On” position.

3. Push engine rocker switch to run position (I).

4. Push choke lever (B) to “Choke” position.

5A. For electric starting, push and hold the start switch in

“Start” position until generator starts. To prolong the life of starter components, DO NOT hold start switch in “Start” position for more than 15 seconds, and pause for at least 1 minute between starting attempts.

• If engine starts, proceed to step 7.

• If engine fails to start, proceed to step 6.

NOTE: If battery is discharged, use manual starting instructions.

5B. For manual starting, grasp recoil handle and pull

slowly until slight resistance is felt. Then pull rapidly one time only to start engine.

• If engine starts, proceed to step 7.

• If engine fails to start, proceed to step 6.

6. Move choke lever to “Half” choke position, and pull recoil handle twice.

• If engine fails to start, repeat steps 5 thru 7.

7. Slowly move choke lever to “Run” position. If engine falters, move choke lever to “Half” choke position until engine runs smoothly, and then to “Run” position.

IMPORTANT: If engine floods, place choke lever in “Run” position and crank until engine starts.

NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil protection device. If so, oil must be at proper level for engine to start.

WARNING

Starter cord kickback (rapid retraction) can result in bodily injury. Kickback will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises, or sprains could result.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

WARNING

Contact with muffler area can result in serious burns.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.

14 BRIGGSandSTRATTON.COM

Connecting Electrical Loads

1. Let engine stabilize and warm up for a few minutes after starting.

2. Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.

NOTE:

• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.

• DO NOT connect 3-phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD THE GENERATOR. See Don’t Overload Generator.

Oil Pressure Shutdown

If engine oil pressure drops below a preset level, an oil switch will stop the engine. Check oil level with dipstick.

If oil level is between ADD and FULL mark on dipstick:

1. DO NOT try to restart the engine.

2. Contact a Briggs & Stratton Authorized Dealer.

3. DO NOT operate engine until oil pressure is corrected.

If oil level is below ADD mark on dipstick:

1. Add oil to bring level to FULL mark.

2. Restart engine. If the engine stops again a low oil pressure condition may still exist. DO NOT try to restart the engine.

3. Contact a Briggs & Stratton Authorized Dealer.

4. DO NOT operate engine until oil pressure is corrected.

Stopping the Engine

1. Turn OFF and unplug all electrical loads from generator panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.

2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.

3. Push engine rocker switch to stop position (O).

4. Move fuel valve to “Off” position.

Cold Weather Operation

Under certain weather conditions (temperatures below 40°F [4°C] combined with high humidity), your generator may experience icing of the carburetor and/or the crankcase breather system. To reduce this problem, you need to perform the following:

1. Make sure generator has clean, fresh fuel.

2. Open fuel valve (turn valve to open position).

3. Use SAE 5W-30 oil.

4. Check oil level daily or after every eight (8) hours of operation.

5. Maintain generator following Maintenance Schedule in Maintenance section.

6. Shelter unit from elements.

WARNING

Backfire, fire or engine damage could occur.

• DO NOT stop engine by moving choke control to “Choke”

position.

NOTICE

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Creating a Temporary Shelter

1. In an emergency, use the original shipping carton.

2. Cut off top carton flaps and one long side of carton to expose muffler side of unit. If required, tape up other sides of carton to fit over generator as shown.

NOTE: If required, remove wheel kit to fit carton over generator as shown.

3. Cut appropriate slots to access receptacles of unit.

4. Face exposed end away from wind and elements.

5. Locate generator as described in the section Generator Location. Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

6. Start generator as described in the section Starting the Engine, then place carton over generator. Keep at least 5 ft. (1.5 m) clearance on all sides of generator including overhead with shelter in place.

7. Remove shelter when temperatures are above 40°F [4°C].

8. Turn engine OFF and let cool two (2) minutes before refueling. Let any spilled fuel evaporate before starting engine.

Creating a Permanent Shelter

1. Build a structure that will enclose three sides and the top of the generator, making sure muffler side of generator is exposed.

NOTE: Structure should hold enough heat created by the generator to prevent icing problem.

2. DO NOT enclose generator any more than shown.

NOTE: If a wheel kit is installed on the generator, enlarge shelter accordingly.

3. Follow steps 3 through 8 as described previously in Creating a Temporary Shelter.

WARNING

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause headache, fatigue, dizziness, vomiting, confusion, seizures, nausea, fainting or death.

• Operate generator ONLY outdoors.

• Install a battery operated carbon monoxide alarm near the bedrooms.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.

• DO NOT start or run engine indoors or in an enclosed area, (even if windows and doors are open), including the generator compartment of a recreational vehicle (RV).

WARNING

Contact with muffler area can result in serious burns.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.

• Remove shelter when temperatures are above 40°F [4°C].

Wind

16 BRIGGSandSTRATTON.COM

Don’t Overload Generator

Capacity

You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:

1. Select the items you will power at the same time.

2. Total the rated (running) watts of these items. This is the amount of power your generator must produce to keep your items running. See Wattage Reference Guide.

3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Total Rated (Running) Watts = 3075 Highest Additional Surge Watts = 1800 Total Generator Output Required = 4875

Power Management

To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting its engine. The correct and safe way to manage generator power is to sequentially add loads as follows:

1. With nothing connected to the generator, start the engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest load you have.

3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly).

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity, as described above.

* Wattages listed are approximate only. Check tool or appliance for actual wattage.

Tool or Appliance

Rated (Running)

Watts

Additional Surge

(Starting) Watts

Window Air Conditioner

1200 1800

Refrigerator 800 1600 Deep Freezer 500 500 Television 500 — Light (75 Watts) 75 —

3075 Total

Running Watts

1800 Highest

Surge Watts

Wattage Reference Guide

Tool or Appliance

Rated*

(Running)

Watts

Additional

Surge

(Starting)

Watts

Essentials

Light Bulb - 75 watt 75 — Deep Freezer 500 500 Sump Pump 800 1200 Refrigerator/Freezer - 18 cf 800 1600 Water Well Pump - 1/3 hp 1000 2000

Heating/Cooling

Window AC - 10,000 BTU 1200 1800 Window Fan 300 600 Furnace Fan Blower - 1/2 hp 800 1300

Kitchen

Microwave Oven - 1000 Watt 1000 — Coffee Maker 1500 — Electric Stove - Single Element 1500 — Hot Plate 2500 —

Family Room

DVD/CD Player 100 — VCR 100 — Stereo Receiver 450 — Color Television - 27 in 500 — Personal Computer w/17 in

monitor

800 —

Other

Security System 180 — AM/FM Clock Radio 300 — Garage Door Opener - 1/2 hp 480 520 Electric Water Heater - 40 gallon 4000 —

DIY/Job Site

Quartz Halogen Work Light 1000 — Airless Sprayer - 1/3 hp 600 1200 Reciprocating Saw 960 960 Electric Drill - 1/2 hp 1000 1000 Circular Saw - 7-1/4 in 1500 1500 Miter Saw - 10 in 1800 1800 Table Planer - 6 in 1800 1800 Table Saw/Radial Arm Saw - 10 in 2000 2000 Air Compressor - 1-1/2 hp 2500 2500

Maintenance

Maintenance Schedule

Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.

Service more often under dirty or dusty conditions.

General Recommendations

Regular maintenance will improve the performance and extend the life of the generator. See an authorized dealer for service.

The generator’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your generator.

All service and adjustments should be made at least once each season. Follow the requirements in the Maintenance Schedule chart above.

NOTE: Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.

Emissions Control Maintenance, replacement, or repair of the emissions

control devices and systems may be performed by any non-road engine repair establishment or individual.

However, to obtain ”no charge” emissions control service, the work must be performed by a factory authorized dealer. See the Emissions Warranty.

Generator Maintenance

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture, or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.

NOTE: DO NOT use water or other liquids to clean generator. Liquids can enter engine fuel system, causing poor performance and/or failure to occur. In addition, if liquid enters generator through cooling air slots, some of the liquid will be retained in voids and cracks of the rotor and stator winding insulation. Liquid and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

Cleaning

Daily or before use, look around and underneath the generator for signs of oil or fuel leaks. Clean accumulated debris from inside and outside the generator. Keep the linkage, spring and other engine controls clean. Inspect cooling air slots and openings on generator. These openings must be kept clean and unobstructed.

Engine parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris:

• Use a damp cloth to wipe exterior surfaces clean.

• Use a soft bristle brush to loosen caked on dirt or oil.

• Use a vacuum cleaner to pick up loose dirt and debris.

NOTICE

Improper treatment of generator can damage it and shorten its life.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

First 5 Hours

• Change engine oil

Every 8 Hours or Daily

• Clean debris

• Check engine oil level

Every 25 Hours or Yearly

• Service engine air cleaner pre-filter

Every 50 Hours or Yearly

• Change engine oil

Every 100 Hours or Yearly

• Service air cleaner paper filter

• Service fuel filter

• Service spark plug

• Service spark arrester

• Clean cooling system

Every 250 Hours or Yearly

• Check valve clearance

18 BRIGGSandSTRATTON.COM

Battery Maintenance

Other than float charging, described elsewhere, no maintenance is required for the starting battery. Keep the battery and terminals clean and dry.

IMPORTANT: Battery charging should be performed in a dry location, such as inside a garage.

Fuel Valve Maintenance

The fuel valve is equipped with a fuel sediment cup, screen, retaining ring and o-ring that need to be cleaned every 100 hours or once a year (whichever occurs first).

1. Move fuel valve to “Off” position.

2. Remove sediment cup (A) from fuel valve. Remove o-ring (B), retaining ring (C) and screen (D) from fuel valve.

3. Wash sediment cup, o-ring, retaining ring, and screen in a nonflammable solvent. Dry them thoroughly.

4. Place screen, retaining ring, and o-ring into fuel valve. Install sediment cup and tighten securely.

5. Move fuel valve to “On” position, and check for leaks. Replace o-ring if there is any leakage.

Engine Maintenance

Oil

Oil Recommendations

We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality detergent oils are acceptable if classified for service SF, SG, SH, SJ or higher. DO NOT use special additives.

Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected.

* Below 40°F (4°C) the use of SAE 30 will result in hard starting. ** Above 80°F (27°C) the use of 10W30 may cause increased oil

consumption. Check oil level more frequently.

NOTE: Synthetic oil meeting ILSAC GF-2, API certification mark and API service symbol with “SJ/CF ENERGY CONSERVING” or higher, is an acceptable oil at all temperatures. Use of synthetic oil does not alter required oil change intervals.

WARNING

Unintentional sparking can result in fire or electric shock.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Checking Oil Level

Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.

1. Make sure generator is on a level surface.

2. Clean area around oil fill, remove oil cap/dipstick and wipe dipstick with clean cloth. Replace dipstick. Remove and and check oil level.

3. Verify oil is at “Full” mark (A) on dipstick. Replace and tighten oil cap/dipstick.

Adding Engine Oil

1. Make sure generator is on a level surface.

2. Check oil level as described in Checking Oil Level.

3. If needed, slowly pour oil into oil fill opening to the “Full” mark on dipstick. DO NOT overfill.

4. Replace and tighten oil cap/dipstick.

Changing Engine Oil

Change the oil after the first 5 hours of operation. Change oil every 50 hours thereafter. If you are using your generator under extremely dirty or dusty conditions, or in extremely hot weather, change the oil more often.

KEEP OUT OF REACH OF CHILDREN. DON’T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.

Change the oil while the engine is still warm from running, as follows:

1. Make sure unit is on a level surface.

2. Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

3. Clean area around oil drain plug. The oil drain plug is located at base of engine, opposite carburetor.

4. Remove oil drain plug and drain oil completely into a suitable container.

5. Reinstall oil drain plug and tighten securely. Remove oil cap/dipstick.

6. Slowly pour recommended oil (about 32 oz.) into oil fill opening. Pause to permit oil to settle. Fill to “Full” mark on dipstick.

7. Wipe dipstick clean each time oil level is checked. DO NOT overfill.

8. Reinstall oil cap/dipstick. Tighten cap securely.

9. Wipe up any spilled oil.

NOTICE

Overfilling with oil may cause the engine to not start, or hard starting.

• DO NOT overfill.

• If over the FULL mark on dipstick, drain oil to reduce oil level to FULL mark on dipstick.

CAUTION

Avoid prolonged or repeated skin contact with used motor oil.

• Used motor oil has been shown to cause skin cancer in certain laboratory animals.

• Thoroughly wash exposed areas with soap and water.

Service Air Cleaner

Your engine will not run properly and may be damaged if you run it with a dirty air cleaner.

Clean or replace the foam pre-filter every 25 hours of operation or sooner under dusty or dirty conditions. Clean or replace the paper air filter every 100 hours of operation or yearly, whichever comes first. Clean or replace more often if operating under dusty or dirty conditions.

To service the air cleaner, follow these steps:

1. Loosen knobs and swing air cleaner cover (A) to the

side.

2. Remove cover and air cleaner assembly from base (B).

3. Carefully remove cartridge retainer (C) and pre-cleaner (D) from paper filter (E).

4. Wipe clean inside of base and cover thoroughly.

5. Clean or replace the foam pre-cleaner. Wash precleaner in a solution of household detergent and warm water, then rinse thoroughly. Squeeze dry in a clean cloth. DO NOT twist.

6. Saturate foam pre-cleaner in clean engine oil and squeeze in a clean, absorbent cloth to remove all excess oil. DO NOT twist.

IMPORTANT: The engine will smoke during initial start-up if too much oil is left in the pre-cleaner.

7. Clean paper filter by tapping it gently on a solid surface. If the paper filter is too dirty, replace it with a new one. Dispose of the old filter properly.

8. Reinstall pre-cleaner on retainer.

9. Install pre-cleaner in cover with mesh side toward paper filter. Install paper filter in cover or on base.

10. Assemble air cleaner assembly and cover onto base and tighten knobs.

Service Spark Plug

Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better.

1. Clean area around spark plug.

2. Remove and inspect spark plug.

3. Check electrode gap with wire feeler gauge and reset spark plug gap to recommended gap if necessary (see Specifications).

4. Replace spark plug if electrodes are pitted, burned or porcelain is cracked. Use the recommended replacement spark plug. See Specifications.

5. Install spark plug and tighten firmly.

20 BRIGGSandSTRATTON.COM

Service Spark Arrester

The engine exhaust muffler has a spark arrester screen. Inspect and clean the screen every 100 hours of operation or once each year, whichever comes first.

If you use your generator on any forest-covered, brushcovered, or grass-covered unimproved land, it must have a spark arrester. The spark arrester must be maintained in good condition by the owner/operator.

1. To remove muffler heat shield (A) from muffler (B),

remove four screws that connect guard to muffler bracket.

2. Remove four screws that attach spark arrester screen

(C).

3. Inspect screen and obtain a replacement if torn, perforated or otherwise damaged. DO NOT use a defective screen. If screen is not damaged, clean it with commercial solvent.

4. Reattach screen and muffler guard.

Air Cooling System

Over time debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassembly. For this reason, we recommend you have an authorized service dealer clean the cooling system (D) per recommended intervals (see Maintenance Schedule in beginning of Maintenance section). Equally important is to keep top of engine free from debris. See Clean Debris.

Check Valve Clearance

Regular valve clearance check and adjustment will improve performance and extend engine life. This procedure cannot be done without partial engine disassembly and the use of special tools. For this reason we recommend that you have an authorized service dealer check and adjust valve clearance at recommended intervals (see Maintenance Schedule in the Maintenance section).

Carburetor Adjustment

The carburetor on this engine is low emission. It is equipped with a non-adjustable idle mixture valve. Top speed has been set at the factory. If adjustment is required, see an authorized service dealer.

WARNING

Contact with muffler area can result in serious burns.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.

CAUTION

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

• DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

• DO NOT modify generator in any way.

22 BRIGGSandSTRATTON.COM

Storage

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.

Generator Storage

• Clean the generator as outlined in Cleaning.

• Check that cooling air slots and openings on generator are open and unobstructed.

Long Term Storage Instructions

Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton FRESH START™ fuel stabilizer, available as a liquid additive or a drip concentrate cartridge.

There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system. The engine and fuel can then be stored up to 24 months.

If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.

Change Oil

While engine is still warm, drain oil from crankcase. Refill with recommended grade. See Changing Engine Oil.

Oil Cylinder Bore

• Remove spark plug and pour about 1/2 ounce (15 ml) of clean engine oil into the cylinder.

• Install spark plug and pull starter handle slowly to distribute oil.

Other Storage Tips

1. DO NOT store fuel from one season to another unless it has been treated as described in Long Term Storage Instructions.

2. Replace fuel container if it starts to rust. Rust and/or dirt in fuel can cause problems if it’s used with this unit.

3. Cover unit with a suitable protective cover that does not retain moisture.

4. Store generator in clean, dry area.

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

WHEN DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Drain fuel tank outdoors.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

WARNING

Storage covers can be flammable.

• DO NOT place a storage cover over a hot generator.

• Let equipment cool for a sufficient time before placing the cover on the equipment.

WARNING

Unintentional sparking can result in fire or electric shock.

• NEVER crank engine with spark plug removed.

Troubleshooting

Problem Cause Correction

Engine is running, but no AC output is available.

1. One of the circuit breakers is open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connected device is bad.

1. Reset circuit breaker.

2. Contact authorized service facility.

3. Check and repair.

4. Connect another device that is in good condition.

Engine runs good at no-load but “bogs down” when loads are connected.

1. Short circuit in a connected load.

2. Engine speed is too slow.

3. Generator is overloaded.

4. Shorted generator circuit.

1. Disconnect shorted electrical load.

2. Contact authorized service facility.

3. See Don’t Overload Generator in Operation section.

4. Contact authorized service facility.

Engine will not start; or starts and runs rough.

1. Engine switch set to stop (O) position.

2. Fuel Valve is in “Off” position.

3. Failed battery.

4. Low oil level.

5. Dirty air cleaner.

6. Out of fuel.

7. Stale fuel.

8. Spark plug wire not connected to spark plug.

9. Bad spark plug.

10. Water in fuel.

11 Flooded.

12. Excessively rich fuel mixture.

13. Intake valve stuck open or closed.

14. Engine has lost compression.

1. Set switch to run (I) position.

2. Turn fuel valve to “Open” position.

3. Replace battery.

4. Fill crankcase to proper level or place generator on level surface.

5. Clean or replace air cleaner.

6. Fill fuel tank.

7. Drain fuel tank and carburetor; fill with fresh fuel.

8. Connect wire to spark plug.

9. Replace spark plug.

10. Drain gas tank and carburetor; fill with fresh fuel.

11. Wait 5 minutes and re-crank engine.

12. Contact authorized service facility.

13. Contact authorized service facility.

14. Contact authorized service facility.

Engine shuts down when running.

1. Out of fuel.

2. Low oil level.

1. Fill fuel tank.

2. Fill crankcase to proper level or place generator on level surface.

Engine lacks power.

1. Load is too high.

2. Dirty air filter.

1. See Don’t Overload Generator in Operation section.

2. Replace air filter.

Engine “hunts” or falters. Carburetor is running too rich or too lean. Contact authorized service facility.

24 BRIGGSandSTRATTON.COM

Warranties

Emissions Control System Warranty

Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB) and the United States Environmental Protection Agency (U.S. EPA)

Emissions Control System Warranty Statement (Owner’s Defect Warranty Rights and Obligations)

California, United States and Canada Emissions Control Defects Warranty Statement

The California Air Resources Board (CARB), U.S. EPA and B&S are pleased to explain the Emissions Control System Warranty on your small off-road engine (SORE). In California, new small off-road engines model year 2006 and later must be designed, built and equipped to meet the State’s stringent anti-smog standards. Elsewhere in the United States, new non-road, spark-ignition engines certified for model year 1997 and later must meet similar standards set forth by the U.S. EPA. B&S must warrant the emissions control system on your engine for the periods of time listed below, provided there has been no abuse, neglect or improper maintenance of your small off-road engine.

Your emissions control system includes parts such as the carburetor, air cleaner, ignition system, fuel line, muffler and catalytic converter. Also included may be connectors and other emissions related assemblies.

Where a warrantable condition exists, B&S will repair your small off-road engine at no cost to you including diagnosis, parts and labor.

Briggs & Stratton Emissions Control Defects Warranty Coverage

Small off-road engines are warranted relative to emissions control parts defects for a period of two years, subject to provisions set forth below. If any covered part on your engine is defective, the part will be repaired or replaced by B&S.

Owner’s Warranty Responsibilities

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Operating and Maintenance Instructions. B&S recommends that you retain all your receipts covering maintenance on your small off-road engine, but B&S cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine owner, you should however be aware that B&S may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road engine to an Authorized B&S Service Dealer as soon as a problem exists. The undisputed warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact a B&S Service Representative at (414) 259-5262.

The emissions warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an in-use emissions test.

Briggs & Stratton Emissions Control Defects Warranty Provisions

The following are specific provisions relative to your Emissions Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator’s Manual.

1. Warranted Parts Coverage under this warranty extends only to the parts

listed below (the emissions control systems parts) to the extent these parts were present on the engine purchased.

a. Fuel Metering System

• Cold start enrichment system (soft choke)

• Carburetor and internal parts

• Fuel Pump

• Fuel line, fuel line fittings, clamps

• Fuel tank, cap and tether

• Carbon canister

b. Air Induction System

• Air cleaner

• Intake manifold

• Purge and vent line

c. Ignition System

• Spark plug(s)

• Magneto ignition system

d. Catalyst System

• Catalytic converter

• Exhaust manifold

• Air injection system or pulse valve

e. Miscellaneous Items Used in Above Systems

• Vacuum, temperature, position, time sensitive valves and switches

• Connectors and assemblies

26 BRIGGSandSTRATTON.COM

2. Length of Coverage B&S warrants to the initial owner and each subsequent

purchaser that the Warranted Parts shall be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of two years from the date the engine is delivered to a retail purchaser.

3. No Charge Repair or replacement of any Warranted Part will be

performed at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted Part is defective, if the diagnostic work is performed at an Authorized B&S Service Dealer. For emissions warranty service contact your nearest Authorized B&S Service Dealer as listed in the “Yellow Pages” under “Engines, Gasoline,” “Gasoline Engines,” “Lawn Mowers,” or similar category.

4. Claims and Coverage Exclusions Warranty claims shall be filed in accordance with the

provisions of the B&S Engine Warranty Policy. Warranty coverage shall be excluded for failures of Warranted Parts which are not original B&S parts or because of abuse, neglect or improper maintenance as set forth in the B&S Engine Warranty Policy. B&S is not liable to cover failures of Warranted Parts caused by the use of add-on, non-original, or modified parts.

5. Maintenance Any Warranted Part which is not scheduled for

replacement as required maintenance or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted as to defects for the warranty period. Any Warranted Part which is scheduled for replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. The owner is responsible for the performance of all required maintenance, as defined in the B&S Operator’s Manual.

6. Consequential Coverage Coverage hereunder shall extend to the failure of any

engine components caused by the failure of any Warranted Part still under warranty.

Emission Information

Engines that are certified to meet the California Air Resources Board (CARB) Emission Standards must display information regarding the Emissions Durability Period and Air Index. The engine manufacturer makes this information available to the consumer on emission labels. The engine emission label will indicate certification information.

The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used:

Moderate: Engine is certified to be emission compliant for 125 hours of actual engine running time.

Intermediate: Engine is certified to be emission compliant for 250 hours of actual engine running time.

Extended: Engine is certified to be emission compliant for 500 hours of actual engine running time.

For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years.

Certain engines will be certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emission standards. For phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements.

For engines less than 225 cc displacement: Category C = 125 hours Category B = 250 hours Category A = 500 hours.

For engines of 225 cc or more displacement: Category C = 250 hours Category B = 500 hours Category A = 1000 hours.

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