Briggs & Stratton 12V800 User Manual

Page 1
Illustrated Parts List
Model Series
12V800
TYPE NUMBERS
0109 through 3118.
TABLE OF CONTENTS
Alternator 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner 4. . . . . . . . . . . . . . . . . . . . . . . . .
Blower Housing/Shrouds 5. . . . . . . . . . . .
Camshaft 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Carburetor 3. . . . . . . . . . . . . . . . . . . . . . . . .
Controls 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft 2. . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Starter 6. . . . . . . . . . . . . . . . . . . . . .
Electrical 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Sump 2. . . . . . . . . . . . . . . . . . . . . . .
Exhaust System 4. . . . . . . . . . . . . . . . . . . .
Flywheel 5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel Brake 6. . . . . . . . . . . . . . . . . . . . .
Fuel Supply 3. . . . . . . . . . . . . . . . . . . . . . . .
Governor Spring 4. . . . . . . . . . . . . . . . . . . .
Ignition 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kits/Gaskets 2 & 3. . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 2. . . . . . . . . . . . . . . . . . . . . . . .
Piston Group 2. . . . . . . . . . . . . . . . . . . . . . .
Rewind Starter 5. . . . . . . . . . . . . . . . . . . . . .
Valves 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACES FORM MS087509/10/2007
FORM MS087512/05/2007
12V800
PRINTED IN U.S.A.
All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton Corporation.
COPYRIGHT by BRIGGS & STRATTON CORPORATION
Page 2
12V800
306
635
13
1319 WARNING LABEL
REQUIRED when replacing parts with warning labels affixed.
11
50
307
5
337
383
54
51
7
25
1058 OPERATOR’S MANUAL
1
869 870 871
27
24
2
3
16
1330 REPAIR MANUAL
718
33
868
34
584
40
36
40
35
1019 LABEL KIT
8
10
9
684585
45
45
287
847
523
842
525
1095 VALVE GASKET SET
9
7
883
358 ENGINE GASKET SET
3
7
9
12
26
28
27
20
20A
51
163 524
585
617
668 842
883
29
32
374
4A
15
46A
374
22
12
20
46
32A
4
12
15
20
146
741
43
524
715
721
101
743
83
15A
20A
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
08752 Assemblies include all parts shown in frames. 12/05/2007
2
Page 3
12V800
118
125
133
117
134
975
137
276
276
365
276
121 CARBURETOR OVERHAUL KIT
134
104
127
137
163
104
276
617
633
163
97
633
127
130
95
PRIMER SYSTEM
977 CARBURETOR GASKET SET
137
163
276
617
617
633
972B
957B
190
957A
957B
187
601
187B
601
1059
187C
670
187A
601
601
240
601A
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
08753 Assemblies include all parts shown in frames. 12/05/2007
3
Page 4
12V800
443
968
425
968A
966
976
425
967
259
445
163
11A
883
300 300A
81
613
832C
836
832D
836
832A
836
81
613A
676D
677
994
346
843
271
222F
268
269
188
668
270
209B
267
265
202
267
227
562
505
615
404
616
265A
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
08754 Assemblies include all parts shown in frames. 12/05/2007
4
Page 5
930A
608
55
12V800
65
592
58
921D
921A
969
969A
1211
1210
459
456
689
597
455
60
332
37
78
363
304
305
1036 EMISSIONS LABEL
1005
23A
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
08755 Assemblies include all parts shown in frames. 12/05/2007
5
Page 6
12V800
356
789A
309
510
742
937
1119
474
910
935
1160
334
333
851
1236
990A
923
621
745
922
853
801
783
784
785
513
544
803
802
651
783A
545
310
697
309A
853
510
783
784
785
513
1009
742
937
651
783A
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
08756 Assemblies include all parts shown in frames. 12/05/2007
6
Page 7
12V800
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697322 Cylinder Assembly 2 399269 KitBushing/Seal
(Magneto Side)
3 K299819S SealOil
(Magneto Side)
4 493279 SumpEngine
−−−−−−− Note −−−−− 696294 SumpEngine
Used on Type No(s).
1783.
4A 493365 SumpEngine
(Auxiliary PTO)
5 691160 HeadCylinder 7 K692249 GasketCylinder Head 8 695250 Breather Assembly 9 K699833 GasketBreather
10 691125 Screw
(Breather Assembly)
11 691781 TubeBreather
11A 691934 TubeBreather
12 K692232 GasketCrankcase 13 690912 Screw
(Cylinder Head)
15 691680 PlugOil Drain
(Square Socket)
15A 691093 PlugOil Drain
(Hex Socket)
16 691451 Crankshaft
(Used After Code Date
97011200).
−−−−−−− Note −−−−− 694442 Crankshaft
(Used Before Code Date 97011300). 691452 Crankshaft (Used After Code Date
97011200). Used on Type No(s). 0630,0631,0666,0668, 1085,1766,1767,1777, 1778,1779,1780. 694059 Crankshaft (Used Before Code Date 97011300). Used on Type No(s). 0630,0631,0666,0668. 691450 Crankshaft (Used After Code Date
97011200). Used on Type No(s). 0109,0180,0181,0183, 0191,1081,1091. 694440 Crankshaft (Used Before Code Date 97011300). Used on Type No(s). 0109,0180,0181,0183. 691454 Crankshaft (Used After Code Date
97011200). Used on Type No(s).
0182. 692000 Crankshaft (Used Before Code Date 97011300). Used on Type No(s).
0182. 692994 Crankshaft (Used After Code Date
97011200). Used on Type No(s). 0625,1741,3118. 498878 Crankshaft (Used Before Code Date 97011300). Used on Type No(s).
1741. 691455 Crankshaft Used on Type No(s).
1092.
20 K399781S SealOil
(PTO Side)
20A K691952 SealOil
(PTO Side) (Auxiliary PTO)
22 691092 Screw
(Crankcase Cover/Sump)
23A 691987 Flywheel
−−−−−−− Note −−−−− 691992 Flywheel
Used on Type No(s). 0667, 0668, 1731, 1734, 1767. 696291 Flywheel Used on Type No(s).
1783.
24 222698S KeyFlywheel
K Included in Engine Gasket SetRef. No.358. D Included in Carburetor Overhaul KitRef. No. 121.
z Included in Carburetor Gasket SetRef. No. 977.
Included in Valve Gasket SetRef. No 1095.
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
08757 Assemblies include all parts shown in frames. 12/05/2007
7
Page 8
12V800
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
25 795429 Piston Assembly
(Standard) (Used After Code Date
07090300).
−−−−−−− Note −−−−− 791097 Piston
Assembly (Standard) (Used After Code Date 04031400 and Before Code Date 07090400). 493262 Piston Assembly (Standard) (Used Before Code Date 97011300). 795430 Piston Assembly (.020” Oversize) (Used After Code Date
07090300). 791326 Piston Assembly (.020” Oversize) (Used After Code Date 04102100 and Before Code Date 07040400). 499431 Piston Assembly (.020” Oversize) (Used After Code Date 97011200 and Before Code Date 04102200). 493386 Piston Assembly (.020” Oversize) (Used Before Code Date 97011300). 493387 Piston Assembly (.030” Oversize) (Used Before Code Date 97011300).
26 795431 Ring Set
(Standard) (Used After Code Date
07090300).
−−−−−−− Note −−−−− 791098 Ring Set
(Standard) (Used After Code Date 04031400 and Before Code Date 07090400). 499425 Ring Set (Standard) (Used After Code Date 97011200 and Before Code Date 04031500). 493261 Ring Set (Standard) (Used Before Code Date 97011300). 795432 Ring Set (.020” Oversize) (Used After Code Date
07090300). 791324 Ring Set (.020” Oversize) (Used After Code Date 04102100 and Before Code Date 07090400). 499427 Ring Set (.020” Oversize) (Used After Code Date 97011200 and Before Code Date 04102200). 493389 Ring Set (.020” Oversize) (Used Before Code Date 97011300). 493390 Ring Set (.030” Oversize) (Used Before Code Date 97011300).
27 691866 LockPiston Pin
(Used After Code Date
97011200).
−−−−−−− Note −−−−− 691588 LockPiston
Pin (Used Before Code Date 97011300).
28 499423 PinPiston
(Standard) (Used After Code Date
97011200).
−−−−−−− Note −−−−− 298909 PinPiston
(Standard) (Used Before Code Date 97011300). 298908 Pin−Piston (.005” Oversize) (Used Before Code Date 97011300).
29 499424 RodConnecting
(Standard) (Used After Code Date
97011200).
−−−−−−− Note −−−−− 490566 Rod
Connecting (Standard) (Used Before Code Date 97011300).
32 691664 Screw
(Connecting Rod)
32A 695759 Screw
(Connecting Rod) (Used After Code Date
00042200).
33 262651S ValveExhaust 34 262652S ValveIntake 35 691270 SpringValve
(Intake)
K Included in Engine Gasket SetRef. No.358. D Included in Carburetor Overhaul KitRef. No. 121.
z Included in Carburetor Gasket SetRef. No. 977.
Included in Valve Gasket SetRef. No 1095.
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
08758 Assemblies include all parts shown in frames. 12/05/2007
8
Page 9
12V800
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
36 691270 SpringValve
(Exhaust)
37 694086 GuardFlywheel 40 692194 RetainerValve 43 691997 SlingerGovernor/Oil 45 690548 TappetValve 46 691449 Camshaft
(Used After Code Date
96060200).
−−−−−−− Note −−−−− 492830 Camshaft
(Used Before Code Date 96060300).
46A 691459 Camshaft
(Counterclockwise) (Used After Code Date
96060200).
50 497465 ManifoldIntake 51 K272199S GasketIntake 54 691650 Screw
(Intake Manifold)
55 691421 HousingRewind
Starter
58 697316 RopeStarter
(Cut To Required Length)
60 281434S GripStarter Rope 65 690837 Screw
(Rewind Starter)
78 691108 Screw
(Flywheel Guard)
81 691740 LockMuffler Screw 83 691778 ShaftAuxiliary Drive 95 691636 Screw
(Throttle Valve)
97 493267 ShaftThrottle
(Metal)
−−−−−−− Note −−−−− 696565 ShaftThrottle
(Plastic)
101 691623 PinShaft 104 D691242 PinFloat Hinge 117 494870 JetMain
(Standard) (Used After Code Date
02092900).
−−−−−−− Note −−−−− 498975 JetMain
(Standard) (Used After Code Date 96060200 and Before Code Date 02093000). 497466 JetMain (Standard) (Used After Code Date 95102900 and Before Code Date 96060300). 494870 JetMain (Standard) (Used Before Code Date 95103000).
118 497315 JetMain
(High Altitude) (Used After Code Date
02092900).
−−−−−−− Note −−−−− 497348 JetMain
(High Altitude) (Used After Code Date 96060200 and Before Code Date 02093000). 497315 JetMain (High Altitude) (Used Before Code Date 95103000).
121 498260 KitCarburetor
Overhaul
125 698444 Carburetor
(Used After Code Date
96060200).
−−−−−−− Note −−−−− 498254 Carburetor
(Used Before Code Date 96060300).
127 D694468 PlugWelch 130 691203 ValveThrottle
−−−−−−− Note −−−−− 696564 ValveThrottle
(Used With Plastic Throttle Shaft)
133 398187 FloatCarburetor 134 D398188 KitNeedle/Seat
z693981 GasketFloat Bowl
137 D 146 690979 KeyTiming 163KDz272653 GasketAir Cleaner 187 791766 LineFuel
(Cut to Required Length)
187A 791873 LineFuel
(Molded)
187B 791891 LineFuel
(Includes Filter) (Used After Code Date
05063000).
−−−−−−− Note −−−−− 692042 LineFuel
(Includes Filter) (Used Before Code Date 05070100).
187C 791875 LineFuel
(Molded)
188 690877 Screw
(Control Bracket)
190 690940 Screw
(Fuel Tank)
202 691829 LinkMechanical
Governor
K Included in Engine Gasket SetRef. No.358. D Included in Carburetor Overhaul KitRef. No. 121.
z Included in Carburetor Gasket SetRef. No. 977.
Included in Valve Gasket SetRef. No 1095.
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
08759 Assemblies include all parts shown in frames. 12/05/2007
9
Page 10
12V800
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
209B 699056 SpringGovernor
−−−−−−− Note −−−−− 691851 Spring
Governor Used on Type No(s). 0180, 0181, 0183, 0191, 0668, 1081, 1091, 1092. 691292 Spring Governor Used on Type No(s). 0182, 0630, 0631, 0666, 0667, 1085, 1731, 1733, 1766, 1767, 1777. 691852 Spring Governor Used on Type No(s).
1734.
222F 691436 BracketControl
(Remote/Manual Friction) (Compliance)
240 298090S FilterFuel 259 691189 BracketCasing Clamp 265 690798 ClampCasing
265A 691024 ClampCasing
267 691044 Screw
(Casing Clamp)
268 691025 CasingControl Wire
(Cut To Required Length)
269 691026 WireControl
(Cut To Required Length)
270 691027 Nut
(Control Wire Casing)
271 691028 LeverControl
z271716 WasherSealing
276 D 287 690940 Screw
(Dipstick Tube)
300 692038 Muffler
(Tuned)
300A 494343S Muffler
(Square Lo Tone)
304 493293 HousingBlower
−−−−−−− Note −−−−− 493294 Housing
Blower Used on Type No(s). 0181, 0183, 0191, 0667, 0668, 1092, 1731, 1734. 695892 Housing Blower Used on Type No(s). 1787, 1788. 696298 Housing Blower Used on Type No(s).
1783.
305 691108 Screw
(Blower Housing)
306 690450 ShieldCylinder 307 690345 Screw 309 695550 MotorStarter
(Used Before Code Date 07052900).
309A 795092 MotorStarter
(Used After Code Date
07052800). (Cylinder Shield)
310 692327 Bolt
(Starter Motor)
332 690662 Nut
(Flywheel)
333 802574 ArmatureMagneto 334 691061 Screw
(Magneto Armature)
337 802592S PlugSpark 346 690661 Screw
(Spark Arrestor)
356 692390 WireStop 358 497316 Gasket SetEngine 363 19069 PullerFlywheel 365 691688 Screw
(Carburetor)
383 89838S WrenchSpark Plug 404 690272 Washer
(Governor Crank)
425 691135 Screw
(Air Cleaner Cover)
443 690349 Screw
(Air Cleaner Primer Base)
445 497725S FilterAir Cleaner
Cartridge
455 791960 CupFlywheel 456 692299 PlatePawl Friction 459 281505S PawlRatchet 474 691991 Alternator 505 691251 Nut
(Governor Control Lever)
510 795093 DriveStarter 513 692358 ClutchDrive 523 499621 Dipstick 524 K692296 SealDipstick Tube 525 495265 TubeDipstick 544 690786 ArmatureStarter 545 492919 Washer Set
(Starter Motor)
562 92613 Bolt
(Governor Control Lever)
584 697734 CoverBreather
Passage
585 K691879 GasketBreather
Passage
592 690800 Nut
(Rewind Starter)
597 691696 Screw
(Pawl Friction Plate)
601 791850 ClampHose
601A 691038 ClampHose
608 497680 StarterRewind 613 691340 Screw
(Muffler)
613A 691653 Screw
(Muffler)
615 690340 RetainerGovernor
Shaft
616 698801 CrankGovernor
z270344S Seal−O Ring
617D
(Intake Manifold)
K Included in Engine Gasket SetRef. No.358. D Included in Carburetor Overhaul KitRef. No. 121.
z Included in Carburetor Gasket SetRef. No. 977.
Included in Valve Gasket SetRef. No 1095.
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
087510 Assemblies include all parts shown in frames. 12/05/2007
10
Page 11
12V800
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
621 692310 SwitchStop
z691321 SealChoke/Throttle
633 D
Shaft (Throttle Shaft)
635 66538S BootSpark Plug 651 691660 Screw
(Starter Gear Cover)
668 K493823 Spacer 670 692294 SpacerFuel Tank
676D 497682 DeflectorMuffler
(Side Out) (Extended)
677 690661 Screw
(Muffler Deflector)
684 690345 Screw
(Breather Passage Cover)
689 691855 SpringFriction 697 691127 Screw
(Drive Cap)
715 691147 Screw
(Stop Shaft)
718 690959 PinLocking 721 690449 StopShaft 741 794388 GearTiming
(Use Without Woodruff Key) (Used After Code Date
07093000).
−−−−−−− Note −−−−− 790345 GearTiming
(Use Without Woodruff Key) (Used Before Code Date 07100100). 691830 GearTiming (Uses Woodruff Key)
742 93941 RetainerE Ring 743 691772 GearDrive 745 691648 Screw
(Brake)
783 691918 GearPinion
(Starter) (19 Teeth)
783A 691269 GearPinion
(12 Teeth)
784 795095 CoverStarter Gear 785 692352 GasketStarter Cover
789A 696547 HarnessWiring
(Used After Code Date
00040600).
−−−−−−− Note −−−−− 691372 Harness
Wiring (Used Before Code Date 00040700).
801 690782 CapDrive 802 695267 CapEnd
(Used After Code Date
00040600).
−−−−−−− Note −−−−− 695975 CapEnd
(Used Before Code Date 00040700).
803 695266 HousingStarter
(Used After Code Date
00040600).
−−−−−−− Note −−−−− 695975 Housing
Starter (Used Before Code Date 00040700).
832A 691424 GuardMuffler
(Square Lo Tone)
832C 691442 GuardMuffler
(Yardman Guard)
832D 499034 GuardMuffler
(Used with Super Lo Tone Muffler Tuned)
836 690664 Screw
(Muffler Guard)
842 K691031 Seal−O Ring
(Dipstick Tube)
843 691884 LeverSleeve
(Speed Control)
847 692047 Dipstick/Tube
Assembly
851 493880S TerminalSpark Plug 853 695268 AdapterWire 868 697338 SealValve 869 691155 SeatValve
(Intake)
870 690380 SeatValve
(Exhaust)
910 691094 Stud
(Alternator)
921A 695886 CoverBlower Housing 921D 691339 CoverBlower Housing 957A 692046 CapFuel Tank
(Plastic)
957B 699985 CapFuel Tank
(Plastic)
966 691439 BaseAir Cleaner
Primer
967 273185S FilterPre-Cleaner 968 498997 CoverAir Cleaner
968A 693198 CoverAir Cleaner
Used on Type No(s).
3118.
969 690700 Screw
(Blower Housing Cover)
969A 691138 Screw
(Blower Housing Cover)
972B 699374 TankFuel
(Plastic)
−−−−−−− Note −−−−− 699387 TankFuel
(Plastic) Used on Type No(s).
1783.
975 493640 BowlFloat 976 694395 PrimerCarburetor 977 498261 Gasket SetCarburetor
990A 695951 Key Set
(Touch N Mow)
994 398067 ArrestorSpark 1005 691346 FanFlywheel 1009 696255 Screw
(Starter Motor)
K Included in Engine Gasket SetRef. No.358. D Included in Carburetor Overhaul KitRef. No. 121.
z Included in Carburetor Gasket SetRef. No. 977.
Included in Valve Gasket SetRef. No 1095.
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
087511 Assemblies include all parts shown in frames. 12/05/2007
11
Page 12
12V800
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1019 494256 KitLabel
−−−−−−− Note −−−−− 790231 KitLabel
(Touch N Mow)
1036 LabelEmissions
(Available From A Briggs & Statton Authorized Dealer)
1058 277039 Operator’s Manual
−−−−−−− Note −−−−− 277101 Operator’s
Manual (Touch N Mow)
1059 692311 KitScrew/Washer
−−−−−−− Note −−−−− 696293 KitScrew/
Washer (Touch N Mow)
1095 498528 Gasket SetValve
1119 691648 Screw
(Alternator)
1160 690345 Screw
(Interlock Switch)
1210 498144 Pulley/Spring
Assembly (Pulley)
1211 498144 Pulley/Spring
Assembly (Spring)
1236 695959 StarterMechanical
(Touch N Mow) (Do Not Service Individual Parts, Only As A Whole)
1319 794467 LabelWarning 1330 270962 ManualRepair
K Included in Engine Gasket SetRef. No.358. D Included in Carburetor Overhaul KitRef. No. 121.
z Included in Carburetor Gasket SetRef. No. 977.
Included in Valve Gasket SetRef. No 1095.
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
087512 Assemblies include all parts shown in frames. 12/05/2007
12
Loading...