Braun Millenium NL955 Series Operator's Manual

Operator's Manual for:
DOT — Private Use Lift
DOT — Private Use Lift
Operator's Manual
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Read manual before operating lift. Failure to do so may result in serious bodily injury and/or property damage. Keep manual in lift storage pouch.
Oper
ual
Man
ator's
Operator's Manual
32244 Rev. B January 2008
Braun NL955 Series
Braun NL955 Series
“DOT — Private Use Lift” verifies that this platform lift meets only the “private use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, except for buses, school buses, and multi-purpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
Private Use Wheelchair Lifts
Patent #5,261,779 Patent #6,065,924 Patent #6,238,169 Patent #6,464,447
Patent #5,261,779 Patent #6,065,924 Patent #6,238,169 Patent #6,464,447
Patent #6,599,079 Patent #6,692,217 Patent #6,739,824 Patents Pending
Patent #6,599,079 Patent #6,692,217 Patent #6,739,824 Patents Pending
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT
®
(574) 946-6153 FAX: (574) 946-4670
®
®
Congratulations
We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual includes safety precautions, lift operating instructions, man­ual operating instructions, and instructions for maintenance and lubrication procedures. Your lift is built for dependability, and will bring you years of pleasure and independence, as long as maintenance is performed regularly and the lift is operated by an instructed person.
Sincerely,
THE BRAUN CORPORATION
Ralph W. Braun Chief Executive Officer
Page 1
Contents
Warranty and Registration Instructions ........... 2, 3
Lift Terminology
Lift Terminology Illustration ........................................ 4
Introduction ................................................................ 5
Direction .................................................................... 5
Lift Components .................................................... 6, 7
Vehicle and Lift Interlocks ......................................... 7
Lift Actions and Functions .......................................... 8
Lift Operation Safety
Safety Symbols ......................................................... 9
Lift Operation Safety Precautions ...................... 10-13
Operation Notes and Details
Introduction .............................................................. 14
General Safety .................................................. 14, 15
Control Switches ................................................ 15-17
Lift Features
Lift-Tite™ Latches ........................................ 18, 19
Inboard Locator and Bridge Plate ............... 20, 21
Automatic Floor Level Switching ....................... 21
Outer Barrier and Side Entry ....................... 21-23
Outer Barrier Latch .......................................... 23
Outer Barrier and Latch Operation ................... 24
Lift Passengers
Passenger Orientation (Boarding Direction) ..... 25
Vehicle (Floor Level) Loading and
Unloading .......................................................... 25
Wheelchair-Equipped Occupant Seat Belts ........... 26
Operation Procedure Review ........................... 26, 27
Preventive Maintenance ................................... 27, 28
Lift Operating Instructions ............................. 29-35
NHTSA Operations Checklist .............................. 36
Manual Operating Instructions ....................... 37-39
Decals and Antiskid ........................................ 40-42
Maintenance and Lubrication ......................... 43-51
OWNER'S WARRANTY REGISTRATION
PURCHASED FROM
DATE INSTALLED
NAME
ADDRESS
CITY
TELEPHONE
TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
OWNER
STATE ZIP
Warranty and Registration Instructions
Sample
Warranty/Registration
Card
Serial No.Model No. Cylinder Code
Series No. Pump Code
Immediately upon receiving your lift, examine the unit for any dam­age. Notify the carrier at once with any claims.
Two warranty/registration cards (shown below) are located in the lift-mounted owner’s manual storage pouch. The sales repre­sentative must process one of the cards. The consumer must ll out the other card and mail it to The
side tower. Both I.D. tags provide the product identification informa- tion appearing on the Warranty/ Registration card. Record the information in the space provided on the next page.
This information must be pro- vided when filing a warranty claim or ordering parts.
Braun Corporation. The warranty is provided on the back cover of this manual. The warranty cards
must be processed to activate the warranty.
Two Braun Serial No./Series No. Identication tags are posted on the lift. One I.D. tag (shown be­low) is posted on the pump side vertical arm. A second I.D. tag is located on the opposite pump
NL955E3143-03-00001-56-14CF
Sample
Serial No./Series No.
Identication Tag
The Braun Corporation
NL955SE3143
03-00001
56
14CF
07/08/2005
1-800-THE-LIFT
BRAUNLIFT.COM
TM
PUMP CODE CYLINDER
MFG DATE
SERIAL NUMBER
TM
DOT Private Use Lift MODEL#
Max. Lifting Capacity - 750Lbs.
U.S. PATENT 5261779-5806632-6692217
e5*72/245*95/54*0110*00
Page 2
Warranty and Registration Instructions
Model No.
Series No.
Serial No.
Pump Code
Cylinder Code
Date of Manufacture
Note: This information must be provided when ling a
warranty claim or ordering parts. Keep for future use.
Page 3
Page 4
Pump Module
Hand-Held Pendant Control
Base Plate
Top Parallel Arms (2)
Adjustable Quiet-Ride Stow Blocks (2)
Vertical Arm Covers (4)
Opposite Pump Side Vertical Arm
Outer Barrier Cylinder (not visible -underside of platform)
Outer Barrier
Rotating Pivot Slide Arms (2)
Platform Pivot Arms (2)
Pump Side Vertical Arm
Main Cylinders (2)
Platform Lights
Outboard
Right
Lift Terminology
Illustration
Lift-Tite™ Latches (2)
Platform Side Plates (2)
Platform
Left
Inboard
Towers (2)
Audible
Threshold
Warning
Power Indicator Light
Inboard Locator
Side Entry
Bottom Parallel Arms (2)
Unfold Assist Compression Springs (2)
Threshold
Warning
Plate
Outer Barrier
Latch
Switch Arm
Page 5
Lift Terminology
Introduction:
Braun NL955 Millennium Series lifts comply fully with the National Highway Traffic Safety Adminis- tration (NHTSA) specifications. The Braun NL955 is consumer oriented (designed to allow op­eration by the wheelchair passen­ger). NL955 lift models provide fully automatic operation of all lift functions as well as optional automatic door operators (if so equipped).
Lift models vary per platform size (lift model numbers indicate lift dimensions). A standard NL955 lift model is depicted in the Lift Terminology Illustration. Refer to
the Lift Terminology Illustration for identification of lift compo- nents.
Lift operation procedures are identical for all NL955 Series lift models. The operating instructions contained in this manual and appearing on lift­posted operating instructions decals address the lift control switches and the correspond­ing lift functions. Instructions are provided for manual opera­tion of the lift in event of power or equipment failure.
Terminology: Become familiar with the terminology that will be used throughout this manual. Become familiar with the identifi- cation of lift components and their functions. Contact your lift sales representative or call The Braun Corporation at 1-800-THE LIFT
®
if any of this information is not fully understood.
Direction: The terms “left,” “right,” “inboard,” and “outboard” will be used throughout this manual to indicate direction (as viewed from outside the vehicle looking directly at the lift). Refer to the Lift Terminology Illustration for clarification of direction terms.
Page 6
Lift Terminology
FOLD, DOWN, and UP). The momentary switches activate the automatic lift functions. The lift function labels illuminate to iden­tify the function(s).
Lift Frame: The lift frame con­sists of the base plate, threshold warning plate, towers, parallel arms, vertical arms, platform pivot arms and switch arm. Two main hydraulic cylinders are housed in the parallel arms. The electrical/hydraulic powered lift frame components mechani­cally unfold, lower, raise and fold the lift platform assembly.
Switch Arm: An additional UP/DOWN switch is provided on the switch arm.
Platform Assembly: The plat­form assembly consists of the steel tubing frame with grating surface upon which the wheel­chair is positioned, the outer barrier, outer barrier latch, the inboard locator, side entry and the hydraulic cylinder assembly that powers the outer barrier.
Lift-Tite
Latches: The spring-
loaded latches prevent the platform from unfolding from the stowed position in the event of platform drift. Further details regarding Lift-Tite™ latches are provided on pages 18 and 19.
Outer Barrier: The cylinder­powered automatic outer barrier provides a ramp for wheelchair loading and unloading at ground
Lift Components
Refer to the Lift Terminology Il­lustration on page 4.
Pump Module: The lift-mounted pump module consists of the hydraulic pump, the manual hand pump, the electronic control board and electrical components that power the lift electric/hydraulic systems. The pump module is equipped with three function-labeled control switches.
Hand-held Pendant Control: The hand-held attendant's pen­dant control is connected to the pump module. The hand-held pendant is equipped with four push button switches, (UNFOLD,
Page 7
Lift Terminology
to the vertical position as the lift lowers and raises. Further details regarding the automatic mechanical inboard locator are provided on pages 18 and 19.
Vehicle and Lift Interlocks
Braun Corporation NL955 Series lifts comply fully with all NHTSA vehicle and lift interlock specifications. Vehicle move- ment is prohibited unless the lift door is closed, ensuring the lift is stowed. The lift will not func­tion unless the vehicle is parked and secured.
The NL955 features an audible threshold warning system that will activate if the threshold area
is occupied when the platform is one inch or more below oor level.
The inboard locator and outer barrier sense weight to prohibit lift operation. The lift will not function if the inboard locator or the outer barrier are occupied. The lift platform cannot be folded (stowed) if occupied
level. The NL955 platform is equipped with a side entry that allows boarding and exiting in tight parking situations. The outer barrier and side entry func­tion together in unison.
Outer Barrier Latch: The spring-loaded latch locks the outer barrier in the vertical posi­tion when the platform raises above ground level.
Inboard Locator: NL955 Series lift models are equipped with an automatic inboard locator that also serves as the bridge plate. The bridge plate bridges the gap between the lift platform and the vehicle floor. The inboard loca- tor/bridge plate automatically ro­tates from the horizontal position
Page 8
Lift Terminology
F. FOLD (In) - Platform Fold: Fold is the action of the platform rotating up and in from the oor level (horizontal) position to fully­stowed (vertical) position when the FOLD switch is pressed.
Stowed Position: The lift is stowed when the lift platform has been fully raised and folded fully (vertical position).
Floor Level: Floor level is the position (height) the platform as­sembly reaches in order for the wheelchair passenger to enter and exit the vehicle (fully raised). The platform automatically stops at oor level when unfolding from the stowed position and when raising from ground level.
Lift Actions and Functions
DEPLOY (A-C)
A. UNFOLD (Out) - Platform Unfold: Unfold is the action
of the platform rotating out and down from the fully-stowed (vertical) position to oor level (horizontal) position when the UNFOLD switch is pressed.
B. DOWN - Platform Lower: Down is the action of the platform lowering from oor level position to fully-lowered (ground level) position when the DOWN switch is pressed.
C. DOWN - Outer Barrier Unfold (Deploy) - When the
platform reaches the fully-low-
ered (ground) position and the DOWN switch is continued to be pressed, the outer barrier rotates downward from vertical position to ramp position.
STOW (D-F)
D. UP - Outer Barrier Fold (Raise): When the lift is fully
lowered and the outer barrier is in the ramp position, pressing the UP switch first rotates the outer barrier upward from ramp position to vertical position.
E. UP - Platform Raise: Up is the action of the platform raising from ground level to oor level (fully-raised) position when the UP switch is pressed.
Page 9
Safety Symbols
Lift Operation Safety
SAFETY FIRST! Know That ...
supplements (if included), is pro­vided for your safety. Familiarity with proper operation instructions as well as proper maintenance procedures are necessary to en­sure safe, troublefree operation. Safety precautions are provided to identify potentially hazardous situations and provide instruction on how to avoid them.
All information contained in this manual and
Note: Additional information provided to help clarify or detail a specific subject.
These symbols will appear throughout this manual as well as on the labels posted on your lift. Recognize
the seriousness of this information.
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This symbol indicates important safety in­formation regarding a potentially hazardous situation that could result in serious bodily injury and/or property damage.
CAUTION
This symbol indi­cates important in­formation regarding how to avoid a haz­ardous situation that could result in minor personal injury or property damage.
C
A
B
D
Read manual and supplement(s) before operating lift. Read and become familiar with all safety precautions, operation notes and details, operating instructions and manual operat­ing instructions before operating the lift. Note: Wheelchair passengers and all transit agency personnel (drivers and wheelchair lift attendants) must read and become familiar with the contents of this manual and supplement(s) before operation.
Load and unload on level surface only.
Engage vehicle parking brake before operating lift.
Provide adequate clearance outside the vehicle to accom­modate the lift before opening lift door(s) or operating lift.
Page 10
Lift Operation Safety Precautions
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Lift Operation Safety
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Inspect lift before operation. Do not operate lift if you suspect lift damage, wear or any abnormal condition.
Keep operator and bystanders clear of area in which the lift operates.
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If the lift operating instructions, manual operating instructions and/or lift operation safety precautions are not fully understood, contact The Braun Corporation immedi­ately. Failure to do so may result in serious bodily injury and/or property damage.
Page 11
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Whenever a wheelchair passenger (or standee) is on the platform, the:
• Passenger must face outward.
• Wheelchair brakes must be locked.
• Inboard locator and outer barrier must be up (vertical).
• Outer barrier latch must be fully engaged.
Load and unload clear of vehicular traffic.
Do not overload or abuse. The load rating applies to both the raising and lowering functions
- continuous lifting capacity is 750 lbs.
Discontinue lift use immediately if any lift or vehicle interlock does not operate properly.
Do not operate or board the lift if you or your lift operator are intoxicated.
Do not raise front wheelchair wheels (pull wheelie) when loading (boarding) the platform.
Open lift door(s) fully and secure before operating lift.
Position and secure (buckle, engage, fasten, etc.) the wheelchair-equipped occupant seat belt (torso restraint) before loading onto the wheelchair lift platform.
Lift attendants must ensure that lift occupants keep hands, arms and all other body parts within the lift occupant area and clear of moving parts.
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Lift Operation Safety
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Page 12
Lift Operation Safety Precautions
Lift Operation Safety
Platform must be positioned at oor level (bridge plate height) when loading or unloading in and out of vehicle.
Do not use platform inboard locator or outer barrier as a bar­rier (brake). Stop and brake wheelchair when loading onto the platform (manually stop and brake manual wheelchairs — stop powered wheelchairs with the wheelchair controls).
Turn powered (electric) wheelchairs off when on lift platform.
Press the DOWN switch until the entire platform rests on ground level (lowered fully) and the outer barrier is fully unfolded (ramp position) before loading or unloading a pas­senger at ground level.
Outer barrier must be fully unfolded (ramp position) until the entire wheelchair crosses the barrier when loading or unloading at ground level.
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Accidental activation of control switch(es) may cause unintended operation(s).
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If the lift operating instructions, manual operating instructions and/or lift operation safety precautions are not fully understood, contact The Braun Corporation immedi­ately. Failure to do so may result in serious bodily injury and/or property damage.
Page 13
Lift Operation Safety
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Maintenance and lubrication procedures must be performed as specied in this manual by authorized (certied) service personnel.
Replace missing, worn or illegible decals.
Keep this operator’s manual in lift-mounted manual storage pouch when not in use.
Never modify (alter) a Braun Corporation lift.
Do not use accessory devices not authorized by The Braun Corporation.
Do not remove any guards or covers.
Keep clear of any hydraulic leak.
Failure to follow these safety precautions may result in serious bodily injury and/or prop­erty damage.
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Page 14
Operation Notes and Details
NL955 Series “Private Use” lift models are designed to allow operation by the wheelchair passenger. NL955 Series lifts are typically installed in vehicles equipped with fully-automatic door operators. The NL955 provides fully automatic opera­tion of all lift functions as well as optional automatic door opera­tors (if so equipped).
Note: An attendant must manually open and close lift door(s) in applications where power door operator(s) are not provided.
It is the responsibility of the lift operator (attendant
and/or wheelchair passenger) to properly activate all power (lift and door) functions. Read
and become familiar with all lift operation safety precautions, operation notes and details, lift operating instructions and manual operating instructions before attempting lift operating procedures.
General Safety: Before operat­ing the lift, always engage the vehicle transmission in Park “P” and engage the vehicle parking brake. Note: Lift and vehicle interlocks prevent lift operation until the vehicle is immobilized.
Lift operators (attendants), wheelchair passengers and by­standers must keep clear of the area in which the power doors (if equipped), and the lift oper­ates (clear of all moving parts). The lift occupant (passenger)
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Read and become familiar with all lift operation safety precautions, opera­tion notes and details, operating instructions and manual operat­ing instructions prior to operating the lift. If this information is not fully understood, contact The Braun Corporation immedi­ately. Failure to do so may result in serious bodily injury and/or property damage.
Page 15
Operation Notes and Details
Control Switches
Lift Power ON/OFF Switch: This
switch must be in the ON position in order to activate the lift controls. The green Power Indicator Light mounted on top of the pump module illuminates to signal power to the lift.
Lift-mounted Control Switches:
The lift-mounted control switches ac­tivate the automatic lift functions and optional door operators. The switches are function labeled. Press the switch­es in the direction of the function label to activate the intended lift function.
Lift Power Switch
Door(s) Platform
Press switches upward
for these functions:
Press switches downward
for these functions:
CLOSE FOLD
UP
OPEN
UNFOLD
DOWN
Door(s) Platform
Yellow Orange Red
Yellow Orange Red
must keep hands, arms and all other body parts within the lift oc­cupant area and clear of moving
parts. Follow all lift operation and wheelchair passenger infor­mation detailed in this manual.
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