Braun 403 User Manual

Page 1
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
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Wall
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Wall
(ALIGNED) PARALLEL (ALIGNED)
Stepwell
Floor
Inboard Locator
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OEM (
Van) Chassis Floor Requirements
Nonmodi
fied OEM full size van floors meet all requirements for Vangater II. Nonmodi­fied OEM mini van floors meet all require­ments for Mini Vangater II.
Door Opening Dimensions
Vehicle lift access door opening
must meet specified dimensions.
Vehicle
Door
Opening
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Lowered (Drop) Floor Requirements
Must meet or exceed nonmodi
OEM floor section.
ed
“1992” and Newer Ford Slide Door
1. Remove the lower slide door stop.
2. With
Power Door: Door stop not
used.
Without
Power Door: Drill (2) holes
in the lower door stop at dimensions
shown in Figure B.
3. Replace
door stop, locating on the
(2) drilled holes (provides adequate
clearance).
0OSITION,IFT
1
Place lift in approximate position. Note: Hoist or other lifting device is
recommended.
Position wedge plate(s)
to achieve a 1/2" pre­load at right inboard
corner of platform. See Figures C and D.
Clearances
Minimum 1" clearance
between lift and vehicle. See Figure E.
Maximum 1/2" between
inboard locator and
when locator is deployed. See Figure E.
Minimum 3/4" clearance
between door and verti­cal arm. See Figures F and G.
oor
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Position wedges as needed for 1/2" preload.
Minimum 1" Clearance
Maximum
1/2"
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1/2"
C
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Ground Level
Drill (2) 5/16" diameter holes.
Dimen- Minivan Full Size
Minimum Clear
A
Clear Door Opening
B
Maximum Floor-to-
C
42"
31-1/2"
29"
48"
39-1/2"
29"
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Slide Door
Minimum 3/4"
Wall
Clearance
Floor
(ALIGNED) PARALLEL (ALIGNED)
Minimum 3/4"
Clearance
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Page 2
Docking Bumper
Outer Pivot
Platform
Docking Bumper
Stepwell
Floor
Trim
5/16" Flat
Washer
3/8" Lock
Washer
3/8-16 Hex Nut
3/8-16 x 2"
Hex Bolt
(Qty: 2)
3ECURE,IFT
2
1. Temporarily secure base plate by installing sheet metal screws in base plate slots.
2. Secure vertical mounting brace and upper mounting bracket to frame tube. See Figure I.
3.
Temporarily assemble upper ad
justment bracket and upper mount ing channel. See Figure K. Posi­tion assembly and mark mounting holes on van wall (C pillar).
Carefully drill 5/16" diameter wall mounting holes. Secure upper mounting channel to wall (C pillar) using expanding Fab-Lock bolts (minimum 2). See Figure J.
4. Secure upper adjustment bracket and upper mounting channel as­sembly to vertical mounting brace.
5. Carefully operate lift through all functions checking for clearances
(specified in Figures D-I).
lift position and/or upper mounting hardware as needed.
6. Drill 3/8" diameter holes through
floor using the corner holes in the
base plate as a template. Refer to Figure H. Insert 3/8"-16 hex bolts and secure below
fied in Figure H (bolt lengths as
required per application).
Tighten all mounting hardware securely.
FMVSS 571.403 Section 6.3.
7. Cut upper adjustment bracket off
flush with mounting brace and
install foam padded cover using cable ties. Note: Cover power unit before cutting bracket.
8. Position and secure docking bum per. See Figure L.
9. Position and secure warning sen
sor mat as specified in Figure M.
Connect wiring harness to lift as shown in Figure
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
-
Adjust
oor as speci-
All fasteners must meet
P.
-
-
-
Position wedges as needed.
All Positions
3/8-16 x 3"
Mounting
5/16-18 x 3/4"
Flat Head
Screw
5/16"
Flat
Washer
5/16"
Hex Nut
P
P
Hardware
Typical
Hex Bolt
Vertical
Brace
Upper
Mounting
Bracket
Washer
W
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5/16" Lock
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• One in each corner.
• Lengths as required
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F
Adjustment
Bracket
5/16" Flat
Washer
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M l a c
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V
3/8-16 Hex Bolt
(Minimum 4)
per application.
Washer
5/16" Flat
r
3/8" Body Washer
3/8" Lock Washer
3/8-16 Hex Nut
Upper
3/8" Lock
Washer
3/8" Hex
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5/16" Lock
Washer
5/16" Flat
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Fab-Lock Bolt Installation
1. Remove rubber washer and install
1/4" flat washers.
5/8" Wrench
3. Place a 5/8" wrench onto bolt head and secure tightly
Hardware
typical
opposite side
5/16-18 x 7/8"
Button Head
Cap Screw
1/4" Flat
Fab-Lock Bolt
5/16" Socket
Ratchet Wrench
Upper
Adjustment
Bracket
Vertical
Mounting
Brace
Note: Cut bracket o mounting brace and install foam padded cover using cable ties.
Upper
Mounting
Channel
Adjustment
Bracket
Washers
2. Insert Fab-Lock bolts (minimum
2) fully through mounting channel
r.
and C pilla
4. Place a 5/16" socket onto the inner screw and tighten (turn clockwise).
Turn socket until Fab-Lock has
5. expanded against metal surface.
3/8-16 Slide Nut
Fab-Lock Bolt
3/8-16 x 1"
Hex Cap Screw
Lock
(Qty: 2)
ff flush with
Wall (C Pillar)
Upper
Vertical
Mounting
Brace
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Upper
Mounting
Channel
with
Washer
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3/8-16 x 3"
Hex Bolt
with Lock and Hex Nut
Washer
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Docking Bumper
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Threshold Warning
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Wafer Head Phillips
Self-Drilling Screw
(Qty: 4)
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Page 3
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
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Cut wire.
Install butt connecto
r.
Threshold
Warning
Sensor Harness
Door Cut-Out
Switch Harness
Connect vehicle interlock signal wires.
Disconnect and discard.
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100024-001
ESD HAZARD
CAUTION!
REVISION
MED-LO LOW
SPEED
ON
OFF ON
ON
OFFON
OFF OFF
1 2
ENABLEONTRIFOLD
3
ON
BUZZER
12V
GND
GND
12V
12V
MED-HI
HIGH
1 U
21U
+
C2
+
C50
4W
3W
1
W
1
2W
U4
L2
L1
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COUNTER
BARRIER
LIFT
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!TTACH0OWERAND'ROUND#ABLE
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9/32" Diameter
Pilot Hole
F
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1. Drill 1-1/8” diameter grom-
met access hole. Check
under the vehicle for obstructions.
2. Insert grommet. Secure grommet with two self-tap screws.
5/16"
External Tooth
Washer
Star
Ground Cable Mounting
&IGURE/
Thread Cutting
Screw
P
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C
a
b
3. Route ground and power cables through grommet.
Route cables clear of exhaust, other hot areas and moving parts.
4. Connect ground cable to vehicle framing member (see detail below).
Attach power cable to
5. Auxiliary terminal of Circuit Sentr end of 18" lead cable to the Battery Circuit Sentry terminal.
Ground Cable
Lift mounted ground cable ground cable must be mounted to a vehicle framing member to pro vide optimum ground.
l
e
y. Attach one
a
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el
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"
4
x
"
8
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P
Locate Circuit Sentry within 12" of positive (+) battery terminal. Mount Circuit Sentry with four self-tap screws. Sandwich 1/8" x 4" x 4" plastic between Circuit Sentry and mount ing surface.
6. Carefully connect opposite end of lead cable to Posi-
tive (+) post of battery.
Ground Cable Corrosion:
When mounting ground cables, remove undercoat ing, dirt, rust, etc. from framing member around
­mounting holes (minimum
5/8” diameter area). ply protective coating to mounting holes to prevent corrosion. Failure to do
so will void warranty of certain electrical compo nents.
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4
Vehicle and Lift Interlock
A 2-circuit lift/vehicle interlock interface harness is provided inside the tower cove is connected to the battery power stud. A butt connector is provided on the
To meet minimum NHTSA require­ments, connect vehicle interlock signal wires as detailed in Figure (Steps 1-4):
r. The Grey/Red wire
Yellow/Light Blue wire.
P
Optional Interlock Kits
Universal Interlock Kit 30940K is available for easy interface with vehicle OEM electronic signals.
Note: Detailed installation instructions are supplied with interlock kit(s).
Install and verify proper operation of
A mandated
all NHTS interlocks as
specified. Failure
to do so will result in a non-compliant installation and may result in serious bodily injury and/or property damage.
&IGURE0
Page 4
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
Cam
Switch
Screws
Inner Cam
C
A B
Outer
Cam
Switch
,IMIT3WITCH!DJUSTMENT
5
Floor Level Cam Adjustment:
The floor level cam(s) are located on the lower drive arm shaft, on the rear side of the frame tube (under
Adjust per application.
the cover).
• Stepwell Application (Figure Q)
1. Position platform at floor level.
2. Loosen the two cam screws. Adjust the cam for proper switch activation.
3. Tighten the two cam screws.
4.
Stepwell Application
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6
-USTBE#OMPLETEDAND3IGNED
Audible
Threshold
DOT — Private Use Lift
The operations listed below must be functionally veri for use unless these operations have been verified by the installe
fied. This lift is not available
rʼs signature below.
Warning
Threshold
Warning Sensor
• Dropped Floor
• Up-Stop Adjustment (inner cam and switch):
• Floor Level Adjustment (outer cam and
switch):
Activated when the platform switches from the up/down positions to the stow/deploy positions.
Deploy Limit Switch
This switch adjusts the angle of the platform when positioned at level with the van floor. The switch is located on the vertical arm where the switch arm pivots.
1. Position platform at floor level.
2. Loosen the screw that secures the cam to the vertical arm.
3. Level platform using a level (or as needed).
Adjust cam so the deploy limit switch activates.
4.
Tighten screw.
5. Verify position and check level.
6.
Application (Figure R)
1. Position platform at original (full up position).
2. Loosen screws A, B and C.
Adjust the inner cam for proper switch
3. activation.
Tighten screw B.
4.
1. Position platform at lowered
2. Loosen screws A and C.
3. Adjust the outer cam until the floor level switch activates.
Tighten screws
4.
floor level. The platform should be
A and C.
Adjustment (Figure S)
floor height
floor level.
Dropped Floor Application
&IGU
RE2
Deploy Limit Switch
&IGURE3
Switch
Arm
Vertical
Arm
Deploy Limit Switch
Screw
Cam
Switch
Arm
Inboard Locator
Platform
Verified:
Vehicle movement is prevented unless the
platform is fully stowed.
Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented.
The platform will not fold/stow when at least 50 pounds is on the platform.
Lift Model: Series No: Serial No:
Verified By:
Signature Required
Outer Barrier
The outer barrier will not raise if occupied by at least 25 pounds.
An audible warning will activate if at least 25 pounds is on the threshold area when the plat form is at least one inch below floor level.
Raising the platform more than 3” off of the ground is prevented unless the outer barrier is raised.
Process, fold and insert completed document in the lift-mounted operato
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rʼs manual storage pouch.
Page 5
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
W
A
RNING
,IFT/PERATING)NSTRUCTIONS
Whenever a passenger is on the platform, the:
• Passenger must face outward
• Wheelchair brakes must be locked
• Inboard locator and outer barrier must
P.
be U
Failure to do so may result in serious bodily injury and/or property damage.
A
A
C
Before lift operation, park the
vehicle on a level surface, away
from vehicular traffic. Place the vehicle transmission in “Park” and engage the parking brake.
Photos appearing in the Lift
Operating Instructions depict lift functions being activated by lift­mounted control switches onl
TO OPEN DOOR(S):
Power Door Operator(s):
Press the DEPLOY switch until door(s) are fully open. Release switch.
Manual Door(s):
Manually open door(s) fully and secure.
TO DEPLOY PLATFORM:
1. Press DEPLOY switch until plat- form sections open (rotate) to full width. See Photos D and E. Release switch.
y.
Lift-posted Warnings and Lift
Operating Instructions decal 31185 provides lift operating in-
structions. Replace any miss­ing, worn or illegible decals.
Follow the Manual Operating Instructions in event of power or equipment failure. Do not use electrical override to oper ate the lift when a passenger is
on the platform.
B
D
G
-
I
K
LEVEL Switch
TO UNLOAD PASSENGER:
1. Load passenger onto platform
facing outward and lock wheel­chair brakes
Note: Outer barrier must be U
before loading passenger onto
platform.
2. If necessar arm LEVEL switch until platform is level.
3. Press DOWN switch until the
entire platform reaches ground level and outer barrier unfolds fully. Release switch. See
Photo K.
TO UNLOAD PASSENGER:
4. Unlock wheelchair brakes and unload passenger from platform.
Note: Outer barrier must be fully unfolded until entire wheel
chair has crossed the barrier. See Photos M and N.
.
y, press the switch
H
P
DOWN Switch
J
L
-
E
2. Press DEPLO form until platform stops (reaches floor level) and the inboard loca tor unfolds. See Photos C and Release switch.
Y switch until plat-
­F.
F
M N
Page 6
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
,IFT/PERATING)NSTRUCTIONS
TO LOAD PASSENGER:
1. Load passenger onto platform fac­ing outward and lock wheelchair brakes. See Photos Q and R.
O
UP
Switch
S
Note: Outer barrier must be fully unfolded until entire wheelchair
has crossed the barrier. See Pho­tos O and P.
2. Press UP switch until platform raises just above ground level. Release switch.
3. If necessar LEVEL switch until platform is level.
y, press the switch arm
LEVEL Switch
P
RQ
T
W
Y
AA
Inboard Locator
(unfolded)
5.
Unlock wheelchair brakes and unload
passenger from platform.
TO STOW PLATFORM:
1. Press STOW switch until platform
stops (fully stowed - vertical). Re
lease switch.
TOW switch (Photo Y) until
2. Press S
platform sections close (rotate) to
locked position. See Photos
AA-CC.
X
-
Z
BB
V
U
UP
Switch
4. Press UP switch until platform stops
(reaches floor level) and inboard locator unfolds (see Photo W). Re-
lease switch.
CC
TO CLOSE DOOR(S):
Power Door Operator(s):
Press the STOW switch until door(s) are fully closed. Release switch.
Manual Door(s):
Manually close door(s) fully.
DD
Page 7
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
W
A
RNIN
G
W
A
RNING
-ANUAL/PERATING)NSTRUCTIONS
If you experience power or equipment failure, refer to the Manual Operating
Do not use electrical override to operate lift when a passenger is on the platform. Doing so may result in serious bodily injury and/or property damage.
PLATFORM LATCH
Locked
I L
Unlocked
&IGURE! &IGURE" &IGURE# &IGURE$
TO OPEN DOOR(S):
Manually open door(s) fully and secure.
TO DEPLOY PLATFORM:
1. Unlock (disengage) latch under middle platform section. See Figure A.
2. Manually open (rotate) the three platform sections to full width.
3. Engage latch under middle platform section to lock plat form sections at full width. See Figure A.
4. Remove cap from top of verti­cal arm actuator. See Figure C.
5. Place crank handle on actuator shaft and turn counterclock wise until platform reaches
floor level. See Figure C.
Remove crank handle.
Instructions to operate the lift. Do not use electrical override to operate lift when a passenger is on the platform.
Refer to the Lift Operating Instructions for all normal lift operation procedures (such as loading and unloading pas­sengers). Follow all Lift Operation
Safety Precautions!
INBOARD LOCATOR
Hairpin
n
b
o
a
r
d
o
c
a
t
o
r
Link
TO DEPLOY INBOARD LOCATOR:
1. Remove hairpin cotter from inboard locator link pin. See Figure B.
2. Remove link from inboard loca­tor pin. See Figure B.
3. Lower (unfold) inboard locator
to vehicle floo
TO STOW INBOARD LOCATOR:
1. Raise (fold) inboard locator to
-
vertical position.
2. Place link on inboard locator pin. See Figure B.
3. Insert hairpin cotter into inboard locator link pin. See Figure B.
TO LOWER PLATFORM:
-
1. Remove plug from top of motor cove
r. See Figure D.
2. Place crank handle on motor shaft and turn clockwise until platform reaches ground level. See Figure D. Remove crank handle.
ACTUATOR
Cap
Stow
r.
Hand Crank Note:
For easier operation of the hand crank, press and hold the electrical override MANUAL/BRAKE RELEASE switch in the MANUA while turning crank.
Deploy
Down
TO RAISE PLATFORM:
1. Remove plug from top of motor cove
r. See Figure D.
2. Place crank handle on motor shaft and turn counterclockwise until platform reaches oor level. See Figure D. Remove crank handle.
TO STOW PLATFORM:
1. Remove cap from top of vertical arm actuator. See Figure C.
2. Place crank handle on actuator shaft and turn clockwise until platform stops (reaches full vertical position). See Figure C. Remove crank handle.
3. Unlock (disengage) latch under middle platform section. See Figure A.
4. Manually close (rotate) the three platform sections
5. Engage latch under middle platform section to lock platform sections. See Figure
TO CLOSE DOOR(S):
Manually close door(s).
L position
MO
TOR
Plug
A.
%LECTRICAL/VERRIDE)NSTRUCTIONS
The Electrical Override feature is provided as a diagnostic procedure to reset the system and as an alternative method of operating the lift without
• Do not use electrical override to operate lift when a passenger is on the platform.
• Override switches must be released to stop lift at desired position.
Up
Failure to follow these rules may result in serious bodily injury and/or property dam age.
TO OPEN DOOR(S):
Manually open door(s) fully and secure.
TO DEPLOY PLATFORM:
1. Unlock (disengage) latch under middle platform section. See Figure A.
2. Manually open (rotate) the three platform sec­tions to full width (unfolded).
3. Engage latch under middle platform section to lock platform sections at full width. See Figure A.
4. Rotate the access cover to expose the override switches. See above photo.
5. Press the two override rocker switches to OVERRIDE.
6. Press the left toggle switch to DEPLO platform reaches oor level. Release switch.
7. Press the right toggle switch to DOWN until platform reaches ground level. Release switch.
8. To deploy (unfold) the outer barrier, press the left toggle switch to DEPLOY until barrier unfolds fully. Release switch.
-
passenger onl
the electrical override to oper­ate the lift when a passenger is on the platform. Lift functions
a
operate at higher rate of speed when using the electrical over ride. When using the electrical override, the operator must stop pressing the applicable override switch when the lift reaches the desired position (limit switches
Y until
&IGURE!
y. Do not use
Locked
Unlocked
TO OPEN DOOR(S):
Manually open door(s) fully and secure.
TO STOW PLATFORM:
1. Rotate the access cover to expose the override switches. See above photo.
2. Press the two override rocker switches to OVERRIDE.
3.
To raise (fold) the outer barrier to vertical posi-
tion, press the left toggle switch to STOW until barrier folds full
4. Press the right toggle switch to UP until plat-
form reaches floor level. Release switch.
5. Press the left toggle switch to S form reaches vertical position. Release switch.
6. Unlock (disengage) latch under middle platform section. See Figure A.
7. Manually close (rotate) the three platform sec­tions to closed position (folded).
8. Engage latch under middle platform section to lock platform sections. See Figure A.
will not function).
Note: Following electrical override procedures, press the two override rocker switches to
-
NORMAL. Close access cover and press the main control switch to S through one full cycle to ensure proper operation.
Electrical Override Switches
y. Release switch.
TOW. Function lift
TOW until plat-
Page 8
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
W
A
RNING
-AINTENANCEAND,UBRICATION
Proper maintenance is necessary to ensure safe, troublefree operation. Inspecting the lift for
r, damage or other abnormal conditions
any wea should be a part of your daily routine. Simple inspections can detect potential problems.
The maintenance and lubrication procedures specified in this schedule must be performed by a Braun authorized service representative at the scheduled intervals according to the number of cycles.
Vangater II is equipped with hardened pins
The and self-lubricating bushings to decrease wear, provide smooth operation and extend the service life of the lift.
When servicing the lift at the recommended inter­vals, inspection and lubrication procedures speci-
fied in the previous sections should be repeated.
Clean the components and the surrounding area before applying lubricants. LPS2 General
Purpose Penetrating Oil is recommended where Light Oil is called out. Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components. Platform components exposed to contaminants when lowered to the ground may require extra attention.
Lift components requiring grease are lubricated during assembly procedures. When these com
Main Drive Ballscrew
(in Frame Tube - hidden)
ponents are replaced, grease must be applied during instal lation procedures.
Specified lubricants
are available from The Braun Corpora tion (part numbers provided below).
All listed inspection, lubrication and main tenance procedures should be repeated at “750 cycle” intervals following the scheduled “4500 Cycles” maintenance. These intervals are a general guideline for scheduling maintenance procedures and will vary according to lift use and conditions. Lifts exposed to severe condi tions (weather, environment, contamination, heavy usage, etc.) may require inspection and maintenance procedures to be performed more often than speci-
fied.
Discontinue lift use immediately if maintenance and lubrication procedures are not properly per­formed, or if there is any sign of wear, damage or improper operation. Contact your sales representa­tive or call One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift.
-
-
Maintenance and lu­brication procedures must be performed
as specified by an
-
authorized service technician. Failure to do so may result in serious bodily injury and/or prop
-
erty damage.
The Braun Corporation at 1-800-THE LIFT.
Drive Arms
Specified (recommended) Available Braun
Lubricant Type Lubricant Amount Part No.
Light Oil
Door-Ease
Light Grease
-

#YCLES
-

#YCLES

#YCLES
Light Penetrating Oil LPS2, General Purpose 11 oz. (30 weight or equivalent) Penetrating Oil Aerosol Can
Stainless Stick Door-Ease 1.68 oz. Style (tube) Stick (tube)
Light Grease Lubriplate 14 oz. (Multipurpose) Can
Downstop pivot points (2)
Upper lift rod pin
Lower lift rod pin
Kickout spring (located in switch arm)
Platform hinges (6)
Outboard barrier latch
Perform all procedures listed in previous section also
Inboard locator latch mechanism
Check mounting hardware
Check all fasteners (snap rings, nuts, hairpins, etc.)
Check all pivot points for excessive wear
Perform all procedures listed in previous sections also
Platform fold mechanism
Ballscrew / main drive
Clean ground cable at battery and frame
Check power cables
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Oil - See Lubrication Diagram
Apply Light Grease - See Lubrication Diagram
Tighten, repair or replace if needed.
Tighten, resecure or replace if needed.
Resecure, replace damaged parts or otherwise correct as needed. Note: Apply lubricant during reassembly procedures.
Apply Light Grease - See Lubrication Diagram
Add Lucas Heavy Duty Oil Stabilizer
15807
15806
15805
Downstop
(hidden)
Lift Rod
Switch Arm
Inboard Locator
Latch Mechanism
Platform
Hinges (6)
Outer Barrier Latch
Platform Fold
Mechanism
(Under Cover)
#ONSECUTIVE
#YCLE
RVALS
)NTE
Repeat all previously listed inspection, lubrica­tion and maintenance procedures at 750 cycle intervals.
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