Bradley Smoker S53-328, S53-326 AC, S53-327 DC, S53-329 User Manual

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Installation

Aerada 1000 Series Faucet

S53-326 AC Gooseneck S53-327 DC Gooseneck

Aerada 1100 Series Faucet

Aerada 1000

Installation

S53-328 AC High Arc Infrared S53-329 DC High Arc Infrared

Table of Contents

Aerada 1100

Supplies Required .......................2

Installation .............................4

Manual Settings ........................6

Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . .9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 10

Care and Maintenance . . . . . . . . . . . . . . . . . 12

Multi-Faucet Transformer Wiring . . . . . . . . . 14

IMPORTANT!

Read this entire installation manual to ensure proper installation. When ﬁ nished with the installation, ﬁ le this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer.

Packing List

Separate parts from packaging and make sure all parts are accounted for

•

before discarding packaging material. If any parts are missing, do not begin

•

THIS SIDE

•

installation until you obtain the missing parts.

Make sure that all water supply lines have been ﬂ ushed and then completely turned off before beginning installation. Do not use pipe dope. Debris in supply lines can cause valves to malfunction.

Product warranties may be found under “Products” on our web site at www.bradleycorp.com.

P.O. Box 309, Menomonee Falls, WI 53052-0309 Phone: 1-800-BRADLEY Fax: 262-253-4161 www.bradleycorp.com

Aerada 1000/1100 Series Installation

SAFETY INFORMATION

Read this entire user guide to ensure proper installation.

Compliance and conformity to local codes and ordinances is the responsibility of the installer.

The following safety notes must always be complied with during handling of this product:

• Make sure there is enough space and lighting available during installation and service.

• Do not modify or convert this Faucet; any modiﬁ cations will void warranties.

Installation may be performed at different times of construction by

different individuals. For this reason, these instructions should be left on-site with the facility or maintenance manager.

Pressurized plumbing ﬁ xtures shall be installed in accordance with

manufacturer´s recommendations. The supply piping to these devices shall be securely anchored to the building structure to prevent installed device from unnecessary movement when operated by the user. Care shall be exercised when installing the device to prevent marring the exposed signiﬁ cant surface.

EXPLANATION OF SYMBOLS

Symbol Meaning

WARNING Refers to a situation of potential danger that

may cause serious injury or death.

CAUTION Refers to a situation of potential danger that

may cause slight or medium injury or property damage.

Refers to important information.

•

ACCESSORIES BRADLEY PART NO.

4” Cover Plate 150-221

Plugin Transformer 232-008

Hardwired Transformer (1–8 faucets) 232-009

2.2 GPM Laminar Flow for Gooseneck 269-1923

2.2 GPM Laminar Flow for Lavatory 269-1922

6V Lithium Battery CR-P2 261-010

TECHNICAL SUPPORT

For additional technical assistance, visit our website or call us:

• www.bradleycorp.com

• 1-800-BRADLEY

ORDERS

For orders, contact your local representative, visit our website or call us:

• www.bradleycorp.com

• 1-800-BRADLEY

2 5/21/08 Bradley Corporation • 215-1628 Rev. A; EN 08-201

Installation Aerada 1000/1100 Series

COMPONENT PARTS Aerada 1100 Series

COMPONENT PARTS Aerada 1000 Series

1 a/b

High Arc Components & Bradley Part Nos.

1. Spout with External Mixer opening [269-1960]

2. Shut Off Screw Assembly [269-1944]

3. Outlet Assembly Kit Lavatory Spout (.5 GPM) [269-1946]

4. Mixer Kit [269-1945]

5. 6 V Lithium Battery CR-P2 [261-010]

6. AC Adaptor Kit [269-1942]

7. Battery Holder Kit [269-1961]

8. Check Valve (1) [198-013]

9. Braided Hose (1) with inlet filter [269-1943]; Filter only [269-1948]

10. Deck Mounting Hardware Kit [269-1949]

11. Electronics Module Kit [269-1941]

12. Solenoid Valve [269-1940]

Gooseneck Components & Bradley Part Nos.

1. Spout [269-1958]

2. Shut Off Screw Assembly [269-1944]

3. Outlet Assembly Kit Spout (.5 GPM) [269-1947]

4. Gooseneck Base without opening [269-1959]

5. 6 V Lithium Battery CR-P2 [261-010]

6. AC Adaptor Kit [269-1942]

7. Battery Holder Kit [269-1961]

8. Check Valve (1) [198-013]

9. Braided Hose (1) with inlet filter [269-1943]; Filter only [269-1948]

10. Deck Mounting Hardware Kit [269-1949]

11. Electronics Module Kit [269-1941]

12. Solenoid Valve [269-1940]

Bradley Corporation • 215-1628 Rev. A; EN 08-201 5/21/08 3

Aerada 1000/1100 Series Installation

INSTALLATION

This faucet comes with all the components needed for installation,however, some tools and supplies are not included.

• Basin Wrench

• Adjustable Wrench

• Adjustable Locking Pliers

• Plumber´s Putty

• Hex Key (supplied)

• Outlet Key (supplied)

Do not use pipe dope on faucet and supply connections. Possible

solenoid contamination could occur and will void any warranty.

Mounting of Lavatory and Gooseneck Faucet

Prerequisites

• Supply valve is installed

• Water supply lines are ﬂ ushed properly

• For AC faucets, power outlet is installed

It is not necessary to unscrew the connection between braided hose

Do not remove protective covering from sensor until starting up faucet

Do not tighten locknut before step 4 is completed.

1 Mount cover plate if required. Plumber´s putty is recommended to seal the

and housing to install the product.

operation.

cover plate to the sink. Security pin must be located on the left side.

3 Mount bracket from underneath. Place hoses through large opening and

mounting rod through small opening. Make sure ﬂ ange sits securely against surface.

4 Place nut onto mounting rod and tighten with wrench.

5 If faucet was installed with cover plate, secure with basin washer, ﬂ at washer

and locknut.

6 Install aerator and tighten with aerator key (supplied).

7 For Gooseneck faucets, tighten spout with wrench.

8 Connect braided hose with ﬁ lter to supply valve

Cold water > white label Hot water > no label

2 Mount gasket and put faucet into sink.

For AC faucets, please refer to the plugin or hardwired transformer

9 Connect to power supply.

Result: The faucet is now mounted.

installation instructions.

4 5/21/08 Bradley Corporation • 215-1628 Rev. A; EN 08-201

Installation Aerada 1000/1100 Series

Start-up Operation

Prerequisites

• Faucet is mounted

• Water supply is on

• Water supply lines are ﬂ ushed properly

• For AC faucets, power outlet is installed.

1 Fully open supply valves.

2 Remove all items from sink.

Test Function

1 Hold hand in front of sensor.

> Water ﬂ ow starts

WARNING Hot water may burn your skin.

Hold hand carefully under water and remove quickly

2 For faucets with external mixer, turn mixer handle from cold to warm.

> Water temperature increases

3 Remove protective covering from sensor.

4 Wait for 15 seconds for the faucet to calibrate to its environment.

15 sec.

Result: The faucet is now activated.

3 Remove hand.

> Water ﬂ ow stops

Result: The function is now tested.

Bradley Corporation • 215-1628 Rev. A; EN 08-201 5/21/08 5

Aerada 1000/1100 Series Installation

Enabling “Manual Setting Mode”

A battery model is shown in the following example. These instructions apply to all models. After 30 minutes, the “Manual Setting” mode will be disabled automatically and all settings will be saved.

Prerequisites

• Water supply valve is open

• Battery is full (LED does not blink) for DC faucets

• AC power is on for AC faucets

1 Remove shut-off screw.

2 Remove mixer handle (only for faucets with external mixer).

5 The following procedure (a, b, c) must be done three (3) times in a row.

a - Re-insert battery b - LED lights up c - Remove battery immediately after LED switches off

6 Insert battery.

7 Mount housing vertically.

3 Remove housing vertically.

4 Remove battery from battery holder.

8 Mount shut-off screw.

6 5/21/08 Bradley Corporation • 215-1628 Rev. A; EN 08-201

Installation Aerada 1000/1100 Series

9 Mount mixer handle (only for faucets with external mixer)

Result: The faucet is now mounted.

A - Setting Cleaning Mode

Setting the cleaning mode will make the faucet inactive for 90 seconds.

1 Enable “Manual Setting” Mode

> See “Enabling Manual Setting Mode” section

2 Fully cover sensor with hand, until water ﬂ ow stops. (This takes 5 seconds.)

3 Remove hand.

Result: The Cleaning Mode is now active. For the next 90 seconds, the faucet

will be inactive.

B - Setting Normal Mode

Setting the normal mode will allow the faucet to activate only when it senses a hand presence.

1 Enable “Manual Setting” Mode

> See “Enabling Manual Setting Mode” section

2 Fully cover sensor with hand. Water ﬂ ow stops after 5 seconds - Continue to

hold on for one (1) additional water pulse.

3 Remove hand.

Result: Normal Mode is now activated.

C - Setting Metering Mode (10 seconds)

Setting the metering mode will allow the faucet to activate for a full 10 seconds after if senses a hand presence.

1 Enable “Manual Setting” Mode

> See “Enabling Manual Setting Mode” section

2 Fully cover sensor with hand. Water ﬂ ow stops after 5 seconds - Continue to

hold on for another two (2) additional water pulses.

3 Remove hand.

Result: Metering Mode is now activated for 10 seconds.

Bradley Corporation • 215-1628 Rev. A; EN 08-201 5/21/08 7

Aerada 1000/1100 Series Installation

D - Setting Scrub Mode (60 seconds)

Setting scrub mode for 60 seconds will allow the faucet to activate for 60 seconds from the last hand presence.

1 Enable “Manual Setting” Mode

> see “Enabling Manual Setting Mode” section

2 Fully cover sensor with hand. Water ﬂ ow stops after 5 seconds - Continue to

hold on for another three (3) additional water pulses.

3 Remove hand.

Result: Scrub Mode is now activated for 60 seconds.

E - Setting Scrub Mode (180 seconds)

Setting scrub mode for 180 seconds will allow the faucet to activate for 180 seconds from the last hand presence.

1 Enable “Manual Setting” Mode

> See “Enabling Manual Setting Mode” section

2 Fully cover sensor with hand. Water ﬂ ow stops after 5 seconds - Continue to

hold on for another four (4) additional water pulses.

2 Fully cover sensor with hand. Water ﬂ ow stops after 5 seconds - Continue to

hold on for ﬁ ve (5) additional water pulses.

4 Remove hand.

5 Hold hand in the current detection area until LED ﬂ ashes. Then move hand

to the desired detection distance. When LED stays lit for two (2) seconds, detection distance has been re-set to new location.

Result: The detection distance is now calibrated.

G - Reset

All settings will be reset to default setting. The “Manual Setting” Mode will be disabled.

3 Remove hand.

Result: Scrub Mode is now activated for 180 seconds.

F - Sensor Range Adjustment

The detection distance of the sensor can be adjusted between approximately 4 - 11 inches from the infrared window.

1 Enable “Manual Setting” Mode

> See “Enabling Manual Setting Mode” section

2 Remove all items from the sink.

> The procedure for the reset is the same as “Enabling Manual Setting Mode”, but step 5 needs to be done six (6) times in a row.

Result: All settings are reset to default settings and the manual-setting-mode is

now disabled.

8 5/21/08 Bradley Corporation • 215-1628 Rev. A; EN 08-201

Installation Aerada 1000/1100 Series

FAUCET ADJUSTMENTS

Operating modes and sensor ranges can be adjusted with a manual operation through the infrared sensor.

Faucet adjustment operations apply to all models.

OPERATING MODES

Operating Modes Description

A Cleaning Mode The faucet is inactive for 90 seconds.

B Normal Mode The faucet is activated if it senses a hand presence. This is the default operating mode of the faucet.

C Metering Mode (10 s) The faucet will shut off after 10 seconds regardless of hand presence detected.

D Scrub Mode (60 s) The faucet will shut off 60 seconds after the detection of the last hand presence.

E Scrub Mode (180 s) The faucet will shut off 180 seconds after the detection of the last hand presence.

F Sensor Range Adjustment Change the detection distance of the infrared sensor. The default sensor range is approximately 1” beyond the spout.

G Reset All settings will be reset to original factory settings.

In order to set the operating modes, the faucet needs to be placed into “Manual Setting” mode. At this time, operating modes can be changed within the next 30 minutes.

The following is a functional diagram to show the different settings available for manual faucet adjustment. See detailed instructions on pages 6 through 8.

FUNCTION DIAGRAM OF OPERATING MODES

Water pulses in seconds [s] Legend:

Modes

A - Cleaning Mode Water is on

B - Normal Mode

C - Metering Mode 10 s

D - Scrub Mode 60 s

E - Scrub Mode 180 s

F - Sensor Range Adjustment

5 4 14 14 14 14 1

Water is off

Bradley Corporation • 215-1628 Rev. A; EN 08-201 5/21/08 9

Aerada 1000/1100 Series Installation

TROUBLESHOOTING

Problem Possible Cause Solution

No water ﬂ ow

Supply valves are closed Open supply valves

Aerator is blocked or dirty Clean or replace aerator (See "Care and Maintenance")

Inlet water line ﬁ lter is dirty or blocked

Braided hose is kinked Eliminate braided hose kink

No external water pressure Check water pressure/Provide water pressure

Battery is drained (DC faucets only)

Battery contacts are corroded (DC faucets only)

Reverse battery insertion Insert battery correctly

Connector between transformer and power adapter unplugged (AC faucets only)

Power adapter contacts are corroded (AC faucets only)

Connecting cable is kinked or broken (AC faucets only)

No external power supply (AC faucets only)

Shut-off screw is missing or defective

Solenoid valve inoperable Replace solenoid valve (See "Replacement Parts")

Faucet is in cleaning mode Wait for cleaning mode to end (appr. 90 seconds)

Electronics module inoperable

Power adapter defective (AC faucets only)

Sensor distance is not adjusted properly

Infrared window sctatched or dirty

Clean or replace ﬁ lter (See "Care and Maintenance")

Replace battery (See "Care and Maintenance")

Clean contacts or replace battery (See "Care and Maintenance")

Plug connector

Clean contacts

Replace defective parts (See "Replacement Parts")

Check external power supply/Provide power supply

Replace shut-off screw (See "Replacement Parts")

Contact Bradley technical service or replace power adapter (See “Replacement Parts”)

Reset sensor monitoring range Remove and re-install shut-off screw. Do not disturb sensor scanning procedure (wait until water ﬂ ow stops and LED switches off)

Clean window with smooth cloth

10 5/21/08 Bradley Corporation • 215-1628 Rev. A; EN 08-201

Installation Aerada 1000/1100 Series

Problem Possible Cause Solution

Water runs continuously and stops when object present

Water runs continuously

Water ﬂ ows although shut-off screw is removed

Faucet turns on by itself

Faucet is leaking water

Temperature cannot be adjusted properly

Connector between electronics module and solenoid valve plug is reversed

Interfering object is in monitoring range

Defective electronics module Replace electronics module (See “Replacement Parts”)

Improper sensor mode Change mode or reset sensor (See “Care and Maintenance”)

External water pressure too high

Solenoid valve inoperable Replace solenoid valve (See “Replacement Parts”)

Electronics module is inoperable

Water drops on infrared window

Infrared window is dirty or scratched

Input line pressure ﬂ uctuates Install appropriate line pressure regulators

Connections between housing and braided hoses are loose

Connection between braided hose and inlet supply are loose

Connection between valve body and solenoid valve is loose

Faucet drips, solenoid valve does not close properly

No, or too little hot or cold water. Supply valves are not fully opened

Inlet water line ﬁ lter is dirty or blocked

Braided hose is kinked Eliminate braided hose kink

Backﬂ ow preventer in faucet inlet is blocked

Plug connector properly

Remove object from monitoring area Remove and re-install shut-off screw. Do not disturb sensor scanning procedure (wait until water ﬂ ow stops and LED switches off)

Check external water pressure Provide pressure between 20 - 125 psi

Replace electronics module (See “Replacement Parts”)

Clean window with smooth cloth

Check O-rings Replace O-rings when damaged or missing

Check rubber washers Replace washers when damaged or missing

Check O-rings Replace O-rings when damaged. Carefully reinstall solenoid valve and do not overtighten.

Clean or replace solenoid valve (See “Replacement Parts”)

Fully open supply valves

Clean or replace ﬁ lter (See “Care and Maintenance”)

Unblock backﬂ ow preventer

Temperature of hot or cold water supply is too low

Hot water temperature not sufﬁ cient

Braided hoses are connected improperly (cold to hot and hot to cold)

Check inlet water temperature or inspect boiler

Reverse hot water limiter (See “Care and Maintenance”)

Correct the connections

Bradley Corporation • 215-1628 Rev. A; EN 08-201 5/21/08 11

Aerada 1000/1100 Series Installation

CARE AND MAINTENANCE INSTRUCTIONS

The following instructions are described in this section:

• Activating Cleaning Mode

• Replacing Battery

• Cleaning or Replacing Inlet Filter

• Adjusting Water Temperature (Internal Mixer)

• Adjusting Hot Water Limiter (External Mixer)

• Cleaning or Replacing Aerator

Activating Cleaning Mode

In order to set the cleaning mode, the faucet needs to be have been set once into the “Manual Setting” mode. See “Manual Setting” instructions. When cleaning mode is activated, the faucet will be inoperable for 90 seconds.

1 Fully cover sensor with hand, until water ﬂ ow stops. (This takes approximately

5 seconds.)

2 Remove hand.

Result: Cleaning Mode is now activated.

3 Remove housing vertically.

4 Remove used battery from battery holder and recycle.

5 Insert new battery.

> LED lights up for 1 second

Replacing Battery

A traditional lavatory faucet is shown as an example. These instructions apply to all DC models.

Prerequisites

• Battery is low (LED is lit)

• New 6 V Lithium battery (CR-P2) is required

1 Remove shut-off screw

2 Remove mixer handle (for faucets with external mixer only)

6 Mount housing vertically.

12 5/21/08 Bradley Corporation • 215-1628 Rev. A; EN 08-201

Installation Aerada 1000/1100 Series

7 Install shut-off screw.

Adjusting Hot Water Limiter (External Mixer)

The proportion of hot water can be switched from approximately 85% to 95% (or reverse) depending upon inlet water pressures and temperatures. The default setting is 85%.

WARNING Hot water may burn your skin.

Hold hand carefully under water and remove quickly

1 Remove mixer handle.

8 Install mixer handle (for faucets with external mixer only).

2 Carefully pull out hot water limiter from handle (using pliers) and reverse by

180°.

Result: The battery is now replaced.

Cleaning or Replacing Inlet Filter

1 Close supply valves.

2 Disconnected braided hoses and clean or replace ﬁ lter

(for a new ﬁ lter, see “common replacement parts”).

3 Connect braided hose with ﬁ lter to supply valve

Cold water > white label Hot water > no label

180°

> Settings of hot water limiter (View from placement in mixer handle)

85%

95%

3 Mount mixer handle.

Result: The proportion of hot water is now changed.

Result: The ﬁ lter is now cleaned or replaced.

Bradley Corporation • 215-1628 Rev. A; EN 08-201 5/21/08 13

Aerada 1000/1100 Series Installation

Cleaning or Replacing Aerator

1 Remove shut-off screw.

2 Remove aerator with vandal resistant wrench supplied with the faucet. Clean or

replace aerator, then reinstall.

3 Install shut-off screw.

Result: The aerator is now cleaned or replaced.

Multi-Faucet Transformer Installaion

Transformer can be used to connect up to 8 faucets. All units must be connected in parallel.

232-009 (1–8 faucets)

AC CONNECTOR FROM FAUCET

BANK INSTALLATION ADAPTER WIRE

BANK INSTALLATION ADAPTER WIRE (INCL. W/AC FAUCET)

ADDITIONAL WIRING (IF NEEDED) TO BE SUPPLIED BY CUSTOMER (22 GA min; 50 ft. max. length)

14 5/21/08 Bradley Corporation • 215-1628 Rev. A; EN 08-201

Bradley Smoker S53-328, S53-326 AC, S53-327 DC, S53-329 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual