B&R PROVIT 3030 User Manual

PROVIT 3030
USER'S MANUAL
Version: 1.0 (April 1992)
Model No.: 6F0001.00-020
ARCNET is a registered trademark of Datapoint Corp.
MS-DOS is a registered trademark of Microsoft Corp.
IBM is a registered trademark of International Business Machines Corp.
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CONTENTS
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CONTENTS
1. General Information................................................................................................................................... 7
1.1 General Information.................................................................................................................... 9
1.2 MS-DOS ................................................................................................................................... 10
1.3 Documentation ......................................................................................................................... 10
1.4 Technical Data.......................................................................................................................... 11
2. Install Procedures ................................................................................................................................... 13
2.1 Unpacking ....................................................................................................................................... 15
2.2 Checking the Delivery ..................................................................................................................... 15
2.3 Before Power-on ............................................................................................................................. 16
2.3.1 AC Input Voltage Switch ....................................................................................................... 16
2.3.2 Power Cable .......................................................................................................................... 16
2.3.3 Transport Safety .................................................................................................................... 17
2.3.4 Hand Screws ......................................................................................................................... 17
2.3.5 Fan......................................................................................................................................... 18
2.3.6 Potentiometer Gain Control Knob ......................................................................................... 18
2.3.7 Terminal Block....................................................................................................................... 18
3. Installation ............................................................................................................................................... 19
3.1 Structure.......................................................................................................................................... 21
3.2 Computer Module ........................................................................................................................... 22
3.2.1 Removal................................................................................................................................. 22
3.2.2 Installation ............................................................................................................................. 22
3.2.3 Board Installation................................................................................................................... 23
3.3 Monitor Module ............................................................................................................................... 24
3.3.1 Removal................................................................................................................................. 24
3.3.2 Installation ............................................................................................................................. 25
3.4 Housing ........................................................................................................................................... 26
3.4.1 Housing Gasket ..................................................................................................................... 26
3.4.2 19" Rack Installation.............................................................................................................. 27
3.4.3 Wall Installation ..................................................................................................................... 28
3.4.4 Screw Covers ........................................................................................................................ 29
3.4.5 Air Circulation ........................................................................................................................ 29
4. Device Description .................................................................................................................................. 31
4.1 General............................................................................................................................................ 33
4.1.1 Memory.................................................................................................................................. 33
4.2 Front View ....................................................................................................................................... 33
4.2.1 Floppy Disk Drive .................................................................................................................. 34
4.2.2 Hard Disk Drive ..................................................................................................................... 34
4.2.3 Monitor ................................................................................................................................... 35
4.2.4 Keyboard ............................................................................................................................... 35
4.2.5 Keyboard Legend .................................................................................................................. 36
4.2.6 Key LEDs............................................................................................................................... 36
4.2.7 Status LEDs .......................................................................................................................... 36
4.2.8 Reset Button.......................................................................................................................... 36
4.3 Computer Module ........................................................................................................................... 37
4.3.1 Slots....................................................................................................................................... 37
4.3.2 Monitor Connection ............................................................................................................... 37
4.3.3 Serial Interfaces .................................................................................................................... 38
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4.3.4 Parallel Printer Interface........................................................................................................ 38
4.3.5 Keyboard Interface ................................................................................................................ 38
4.3.6 I/O Port .................................................................................................................................. 38
4.3.7 24 VDC Output ...................................................................................................................... 38
4.3.8 Fan......................................................................................................................................... 39
4.4 Monitor Module ............................................................................................................................... 40
4.4.1 Fuses ..................................................................................................................................... 40
4.4.2 Voltage Selection Switch ....................................................................................................... 40
4.4.3 Power Connection ................................................................................................................. 40
4.4.4 Monitor Settings .................................................................................................................... 41
4.4.5 Ground Connection ............................................................................................................... 41
5. Software .................................................................................................................................................. 43
5.1 B&R Utility Diskette......................................................................................................................... 45
5.2 I/O Ports .......................................................................................................................................... 45
5.2.1 Key LEDs............................................................................................................................... 46
5.2.2 User LED ............................................................................................................................... 47
5.2.3 Digital Inputs.......................................................................................................................... 47
5.2.4 Relay Outputs........................................................................................................................ 47
5.2.5 Temperature Monitoring ........................................................................................................ 48
5.3 Addresses and Interrupts ............................................................................................................... 49
5.3.1 Addresses .............................................................................................................................. 49
5.3.2 Interrupts ............................................................................................................................... 49
6. Options and Replacements..................................................................................................................... 51
6.1 Keyboard Case ............................................................................................................................... 53
6.2 RS232 Interface card ...................................................................................................................... 53
6.3 CPU Cards ...................................................................................................................................... 53
6.4 VGA Card ........................................................................................................................................ 54
6.5 Memory Expansion ......................................................................................................................... 54
6.6 Interface Module for PLC Programming ......................................................................................... 54
6.7 CENTRONICS/On-line Converter................................................................................................... 54
6.8 Replacement Parts ......................................................................................................................... 55
B&R Sales and Service ............................................................................................................................... 57
Index 61
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SECTION 1
GENERAL INFORMATION
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1.1 GENERAL INFORMATION
New standards have been set in the areas of industrial quality, flexibility and functionality with the PROVIT 3030 industrial PC.
Quality:
- Front is dust and water proof to IP54 standards (IP65 standards are in development)
- Soft rubber mounted hard disk for shock absorption
- High temperature range, software controlled temperature monitoring
- All boards solidly screw mounted (with board fasteners)
- Two electrically isolated RS232 interfaces
Functionality:
- High resolution 14" color monitor with scratch resistant, glare free screen
- CPU either 286 (16 MHz), 386 SX (25 MHz) or 386 DX (33 MHz, 64 KB Cache)
- Working memory 2 MB (286, 386 SX) or 4 MB (386 DX) RAM, expandible to 16 MB
- 52 MB hard disk
- 3.5" floppy disk drive, 1.44 MB
- MS-DOS 5.0, English or German
- Parallel printer port
- Four RS232 interface ports
- External keyboard port
- Five relay outputs, four 24 VDC inputs
- Matrix keyboard and function keys with key LEDs
- User keys can be labelled with insertable plastic strips
Flexibility:
- 19" frame for easy mount in a rack or in the wall
- Two bus slots for user specific boards
- No tools are required for exchanging PC or monitor components
- External keyboard is available with or without IP54 standards keyboard case
- Optional ARCNET or Profibus network card
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1.2 MS-DOS
PROVIT 3030 industrial PC comes with MS-DOS 5.0 in English or German. MS-DOS is delivered in its original package. To date the PROVIT 3030 has MS-DOS 5.0 installed on drive C in English. If a user requires the German version it can be easily installed (see the MS-DOS User's Manual, "Replacing an installed MS-DOS version).
1.3 DOCUMENTATION
The following documentation is delivered with the PROVIT 3030:
- PROVIT 3030 industrial PC User's Manual
- CPU card user's manual
- VGA card user's manual
- RS232 interface card user's manual
- MS-DOS 5.0 user's manual
Manuals for the CPU and VGA cards are provided by the manufacturer. If necessary B&R includes updates with any additional information required.
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1.4 TECHNICAL DATA
Processor
Type 80286 80386 SX 80386 DX 80486 Clock frequency 16 MHz 25 MHz 33 MHz 33 MHz Cache - - 64 KB 64 KB
Memory
Standard 2 MB 2 MB 4 MB 4 MB
Expandible to 4 MB 16 MB 16 MB 16 MB Floppy disk drive 3.5" / 1.44 MB 3.5" / 1.44 MB 3.5" / 1.44 MB 3.5" / 1.44 MB Hard disk drive
Capacity 52 MB 52 MB 52 MB 105 MB
Cache 64 KB 64 KB 64 KB 64 KB
Average access time 18 msec. 18 msec. 18 msec. 18 msec. Dimensions
Width 483 mm (19")
Height 310 mm
Depth 450 mm Protective standard IP54 Mounting 19" frame for rack mount or wall mount Weight approx.. 28 kg Power requirements 120 / 220 VAC (47 to 63 Hz), 170 W Interfaces AT compatible keyboard interface
Parallel printer port (CENTRONICS)
Two isolated RS232 interfaces
Two standard RS232 interfaces
Key pad 12 number keys, 4 cursor keys, 10 illuminated function keys,
16 illuminated user keys Bus slots Five standard AT bus slots Monitor High resolution 14" color monitor, VGA graphic card Digital Inputs Four inputs 24 VDC/AC, input current 10 mA Digital Outputs Five isolated relays, 48 VAC or 30 VDC (1 A) Operating system MS-DOS 5.0, German or English Options Keyboard case, Profibus network card, ARCNET network card Operating temperature 0 to 50 °C Humidity 0 to 95 %, without condensation Model numbers
with German MS-DOS 5B0001.01-110 5B0002.01-110 5B0003.01-110 From July 1992 with English MS-DOS 5B0001.01-120 5B0002.01-120 5B0003.01-120 From July 1992
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SECTION 2
INSTALL PROCEDURES
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2.1 UNPACKING
1. Open the shipping carton
2. Take out the package with the documentation and utilities inside
3. Remove the PROVIT 3030 together with packing material and place everything on a flat surface
4. Carefully remove all packing material
2.2 CHECKING THE DELIVERY
The material used to package the PROVIT 3030 industrial PC has been tested and is an appropriate safeguard against any transporting accidents under normal circumstances. If in spite of these measures damages are noticed, whether to the packing or to the contents, the device may possibly be inoperable. If any damages are noticed please contact the B&R sales office at once.
Contents of delivery:
PROVIT 3030 INDUSTRIAL PC
Excluding - power cable, fan cover, filter and
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POWER
HDD USER WD TEMP.
grill, potentiometer control knobs and terminal blocks; computer and monitor modules are fixed in place with transport safety screws
F1
F2 F3 F4 F5 F6 F7 F8 F9 F10
DOCUMENTATION AND SOFTWARE
PROVIT 3030 User’s Manual CPU card User’s Manual VGA card User’s Manual RS232 interface card User’s Manual
MS-DOS 5.0, in original package two diskettes with VGA driver B&R utility diskette
UTILITIES
Power cable without connector 15 pole terminal block connector 2 pole terminal block connector Cover for fan unit Grill for fan unit Air filter for fan unit 4 screws M6 4 washers M6 4 cage nuts M6 4 nuts M6 4 contact washers M6 4 screw covers 3 board fasteners 4 potentiometer gain control knobs Housing gasket 5 key-pad label sheets
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2.3 BEFORE POWER-ON
2.3.1 AC INPUT VOLTAGE SWITCH
The PROVIT 3030 industrial PC can operate with single phase alternating current of 120 VAC (USA) or 220 VAC (Europe). Before plugging in and powering-on the voltage switch must be checked for the respective setting (Section 4 "Device Description" contains more details). The voltage switch can be found at the rear of the device and is labelled "Voltage Selector". The standard setting for shipping is for a 220 VAC input.
2.3.2 POWER CABLE
The power cable for PROVIT 3030 is included in the scope of delivery. The connection to the device is made with screw-on connector. The other end is free and can be terminated with a mains plug or direct to a supply line (section 3 "Installation" and section 4 "Device Description" contain more details).
Attention:
- Only connectors which have protective ground may be used.
- The installation may only be done by qualified personnel.
- Take the precaution of knowing the regulations of electronic installations in your area.
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2.3.3 TRANSPORT SAFETY
The PROVIT 3030 industrial PC is constructed of three basic components. A 19" housing, the computer module and the monitor module. Both modules are fixed in place with easy-on/off hand screws and can be simply removed without any tools (Section 3 "Installation" contains more details). For delivery purposes the computer module and the monitor module are held fast with screws in the bottom of the device for transport. The transport screws are red and must be removed by the user.
TRANSPORT SCREW POSITIONS
(VIEW OF UNDERSIDE)
FRONT
Transport screws for
monitor module
Transport screws for computer module
Transport screws for
monitor module
REAR
2.3.4 HAND SCREWS
The computer module and the monitor module are bolted in with hand screws. Fastening and removing these screws is done easily by hand without the need of tools. Before turning on the device be sure that these screws are secured (Section 3 "Installation" explains more).
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2.3.5 FAN
The fan cover is not installed during transport. Included with the delivery of the PROVIT 3030 is a fan cover, a grill for the fan and an air filter. The filter must only be used in very dusty or dirty conditions. Fan cover installation procedure:
- Place the grill inside of the fan cover
- If required the filter is placed in the fan cover as well
- Attach the fan cover over the fan
The PROVIT 3030 Industrial PC may only be operated with the fan cover in place. Air filters are obtainable at B&R (Section 6 "Options and Replacements" contains more information).
2.3.6 POTENTIOMETER GAIN CONTROL KNOB
Adjusting the monitor is done through the use of four potentiometers which are found on the rear of the PROVIT
3030. The control knobs for these are not attached during transport and must be installed by the user (Section 4 "Device Description" contains more information).
2.3.7 TERMINAL BLOCKS
Terminal blocks for the digital in / outputs and for the 24 VDC supply are not installed during transport. It is up to the user to attach these to the unit.
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SECTION 3
INSTALLATION
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