Boyertown Cox Heating Products Commercial Furnace User Manual

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Heating

Products

Commercial

Furnace

Installation

And

Operator’s

Manual

Nov-99

Cox systems are shipped “ready to use”. All necessary standard equipment, controls, and wiring are packaged with the heating systems.

Use the supplied furnace and burner manual, together, to install the system.

Employ qualified, experienced installers, to insure the safe and efficient operation of your heating system.

TABLE OF CONTENTS

PACKING PROCEDURE…………2

FURNACE ASSEMBLY DRAWINGS ….…………………..3

FURNACE SPECIFICATIONS..…4

CLEARANCES……………………5

INSTALLATION INSTRUCTIONS

A.GENERAL ...…………………..5

B.FLUE………...…………………5

C.COMBUSTION AIR

SUPPLY ……………………… 6

D.BLOWER ADJUSTMENT…… 6

E.BURNER INSTALLATION…. 7

SEQUENCE OF OPERATION……..8

MAINTENANCE………………….. 9

WIRING DIAGRAM……………….10

MISCELLANEOUS………………..11

A.FILTER RACK ………………..11

B.DRAFT HOOD ………………..11

C.OIL BURNER BLAST TUBE LOCATION ………………….11

D.BLEEDER TUBE ……………..12

PACKING

 

1 – Package -

1 – Package-

Prewired and tested furnace assembly:

Gas or oil burner:

1- Heat exchanger/combustion chamber and

1- Oil or gas burner and controls

casing

1- Oil nozzle

1- Blower and pulley

1- Instruction manual and literature

1- Motor and pulley

1- Gas burner mounting flange

1- Belt (2 on dual drives)

 

1- Instruction envelope and (2) wiring diagrams

1 – Package-

1- Fan limit installed

1- Oil burner mounting flange

Draft control or draft hood

NOTE: Actual packing may vary according to sizes, weights, models, custom jobs, etc. Optional equipment may or may not be packed separately.

FOR YOUR SAFETY

FOR YOUR SAFETY

If you smell gas:

Do not store or use gasoline

1.

Open windows

or other flammable vapors

2.

Don’t touch electrical switches

and liquids in the vicinity of

3.

Extinguish any open flame

this or any other appliance.

4.

Immediately call your gas supplier.

 

 

 

 

DO NOT DESTROY THIS MANUAL

Please read carefully and keep in a safe place for future reference.

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Boyertown Cox Heating Products Commercial Furnace User Manual

ASSEMBLIES

A.

Casing Jacket

F.

Stack

K.

Inspection Port

B.

Fan and Motor

G. Connector

L.

Fiberglass Rope Seal

C.

Felt Pad

H. Heat Exchanger

M. Combustion Chamber

D.

Radiator

I.

Heat Exchanger Baffle

N.

Refractory Lining

E.

Radiator Baffle

J.

Air Tubes

O.

Burner Port

3

SPECIFICATIONS

SO Series (Horizontal Units)

Model

SO-225

SO-300

SO-400

 

 

 

 

 

Output BTU/HR

225,000

300,000

400,000

Input-Gas BTU/HR

281,250

375,000

500,000

Input-Oil GPH

2.00

2.50

3.50

CFM @ .33WC ESP

2400

3000

4400

Blower Motor HP

3/4

1

1-1/2

Stack Diameter (in.)

9

10

12

HO Series (High-Boy Units)

Model

HO-225

HO-300

HO-400

 

 

 

 

 

Output BTU/HR

225,000

300,000

400,000

Input –Gas BTU/HR

281,250

375,000

500,000

Input-Oil GPH

2.00

2.50

3.50

CFM @ .33 WC ESP

2400

3400

4400

Blower Motor HP

3/4

1

1-1/2

Stack Diameter (in.)

9

10

12

LO-Series (Low-Boy Units)

Model

LO-225

LO-300

LO-400

 

 

 

 

 

Output BTU/HR

225,000

300,000

400,000

Input-Gas BTU/HR

245,000

375,000

500,000

Input-Oil GPH

2.00

2.50

3.50

CFM @ .33 WC ESP

2400

3400

4800

Blower Motor HP

3/4

1

1-1/2

Stack Diameter (in.)

9

10

12

NOTES:

1. Gas burner through 400,000 BTU are AGA listed.

2.Oil Burner is UL listed.

3.Rights retained to change specifications and ratings without notice or liability.

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