Bostitch CAP1516 TRIM-AIR Operation And Maintenance Manual

BEFORE OPERATING THIS COMPRESSOR, THE USER SHOULD STUDY THIS MANUAL TO
UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE
INSTRUCTIONS WITH THE COMPRESSOR FOR FUTURE REFERENCE. IF YOU HAVE ANY
QUESTIONS, CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.

ANTES DE USAR ESTE COMPRESOR, EL USUARIO DEBE ESTUDIAR ESTE MANUAL PARA
ENTENDER Y SEGUIR LAS ADVERTENCIAS DE SEGURIDAD Y LAS INSTRUCCIONES.
CONSERVE ESTAS INSTRUCCIONES CON EL COMPRESOR PARA REFERENCIA FUTURA. SI
TIENE ALGUNA PREGUNTA, DIRÍJASE AL REPRESENTANTE O AL DISTRIBUIDOR.

AVANT D’UTILISER LE COMPRESSEUR, L’UTILISATEUR DOIT LIRE CE MANUEL AFIN DE
COMPRENDRE ET DE RESPECTER LES AVERTISSEMENTS ET CONSIGNES DE SÉCURITÉ.
GARDER CES INSTRUCTIONS AVEC LE COMPRESSEUR POUR RÉFÉRENCE ULTÉRIEURE.
POUR DE PLUS AMPLES INFORMATIONS, COMMUNIQUER AVEC VOTRE REPRÉSENTANT OU
DISTRIBUTEUR BOSTITCH.

165586REVC 10/05

OPERATION and MAINTENANCE MANUAL

MANUAL DE OPERACIÓN Y DE MANTENIMIENTO

MANUEL D’INSTRUCTIONS ET D’ENTRETIEN

CAP1516 TRIM-AIR

AIR COMPRESSOR

COMPRESOR DE AIRE

COMPRESSEUR D’AIR

STANLEY FASTENING SYSTEMS L.P.

INTRODUCTION

Congratulations on your purchase of a High Performance BOSTITCH Portable Air Compressor. This
compressor has been designed to provide compressed air to power various pneumatic tools - including
pneumatic fastening tools.

Before assembling, operating or maintaining this air compressor, users must read and understand the
information contained in this operation and maintenance manual. Carefully review the Rules for Safe Operation
section in this operation and maintenance manual and fully understand all warnings.

Danger indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.

Warnings indicate a potentially hazardous situation which, if not avoided, could result
in death or serious bodily injury.

NOTICE!: Notice indicates important information that if not followed correctly could result in damage to equipment.

INDEX

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4

Electrical Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Trouble Shooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

NOTE:

Bostitch compressors have been engineered to provide excellent customer satisfaction and are designed to
achieve maximum performance.

-2-

LIMITED WARRANTY

Bostitch, Inc., warrants to the original retail purchaser that this product is free from defects in material and
workmanship, and agrees to repair or replace, at Bostitch's option, any defective product within 1 year from the
date of purchase. This warranty is not transferable. It only covers damage resulting from defects in material or
workmanship, and it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse,
accident or repairs attempted or made by other than our regional repair center or authorized warranty service
center.

THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF
THIS WARRANTY. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES.

This warranty is limited to sales in the United States and Canada. Some states do not allow limitations on how
long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the
above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.

To obtain warranty service, return the product at your expense together with proof of purchase to a Bostitch
Regional or authorized warranty repair center. You may call us at 1-800-556-6696 for the location of authorized
warranty service centers in your area.

RULES FOR SAFE OPERATION

BE EDUCATED:

All users must read and fully understand all information contained in this owner’s manual before assembling,
operating, or maintaining this air compressor.

A

VOID MOVING PARTS:

When the compressor is plugged into an electrical source and the pressure switch is in the ON position, this
compressor will cycle automatically.

• Never touch any moving parts.

• Keep all body parts, hair, clothing, and jewelry away from moving parts.

• Never operate the air compressor without all guards and shrouds in place.

• Never stand on the compressor.

ATTACHMENTS

AND ACCESSORIES:

For any attachment or accessory you will be using with this compressor, the maximum allowable recommended
pressure should be clearly marked on the product or should be clearly noted within the operation and
maintenance manual. Exceeding the pressure rating of these attachments (including, but not limited to: air
tools, air operated accessories, spray guns, air hose, air hose connections, tires and other inflatables) could
cause them to fly apart or explode and could result in serious injury.

• Never exceed the maximum allowable pressure recommended by the manufacturer of any attachment or
accessory you use with this compressor.

PERSONAL PROTECTION:

The employer and/or user must ensure that proper eye protection is worn. Eye protection
equipment must conform to the requirements of the American National Standards Institute
ANSI Z87.1 and provide both frontal and side protection.

NOTICE!: Non-side shielded spectacles and face shields alone do not provide adequate
protection. Eye protection conforming to ANSI Z87.1 will always be marked “Z87”.

CAUTION: Additional Safety Protection will be required in some environments. For
example, the working area may include exposure to noise level which can lead to
hearing damage. The employer and user must ensure that any necessary hearing
protection is provided and used by the operator and others in the work area. Some
environments will require the use of head protection equipment. When required, the

employer and user must ensure that head protection conforming to ANSI Z89.1.

• Always wear eye protection.

• Wear proper hearing and head protection.

• Compressed air blast must never be aimed at anyone. Compressed air can cause
bodily injury and can propel loose particles and small objects at high speed.

• Keep children away from area of operation.

TRANSPORTING:

Use the handle to move the compressor. Do not drag or pull the compressor by the power cord or air hose.
Always disconnect the air compressor before transporting.

-3-

RULES FOR SAFE OPERATION (continued)

AIR TANKS:

Due to condensation associated with the process of compressing air, moisture will build up inside your
compressor’s air tank. Drain tanks of moisture daily (See General Maintenance). Failure to drain moisture from
the tanks properly could lead to the formation of rust and thinning of the steel tank.

FAILURE TO REGULARLY DRAIN TANK MAY CAUSE TANK CORROSION AND RISK OF
TANK EXPLOSION, RESUL TING IN SERIOUS INJURY. TO AVOID RISK OF TANK FAILURE

DURING USE, DRAIN T ANK AFTER EACH USE OR EVER YFOUR HOURS OF OPERATION
TO PREVENT CONDENSATION BUILD-UP AND TANK CORROSION.

DO NOT PERFORM WELDING OR REPAIR OPERATIONS ON THE AIR TANK OF THIS
COMPRESSOR. WELDING ON THE AIR COMPRESSOR TANK CAN SEVERELY IMPAIR
TANK STRENGTH AND CAUSE AN EXTREMELY HAZARDOUS CONDITION. WELDING
ON THE TANK IN ANY MANNER WILL VOID THE WARRANTY.

VENTILATION:

Risk of fire or explosion - Do not spray flammable liquid in a confined area. Spray area
must be well ventilated. Do not smoke while spraying and do not spray where spark or
flame is present. Keep compressors as far from spraying area as possible.

RISK OF BURNS:

All air compressors generate heat, even operating under normal conditions.

• To avoid serious burns, never touch the cylinder head parts or tubing during or immediately after operation.

-4-

ELECTRICAL GROUNDING INSTRUCTIONS

This product should be electrically grounded. In the event of an electrical short circuit, grounding reduces the
risk of electrical shock by providing an escape wire for electrical current. This product is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is
properly installed and grounded in accordance with all local codes and ordinances.

IMPROPER INSTALLATION OF THE GROUNDING PLUG CAN RESULT IN A RISK OF
ELECTRIC SHOCK. If a repair or replacement cord is necessary, do not connect the

grounding wire to either flat blade terminal. Check with a qualified electrician or serviceman, if
the grounding instructions are not completely understood or if there is doubt as to whether this
product is properly grounded. Do not modify the plug provided. If the supplied plug does not
fit the outlet, have the proper outlet installed by a qualified electrician.

This product is shipped for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug
in sketch A. A temporary adapter that looks like the adapter illustrated in sketches B and C may be used to
connect this plug to a 2-pole receptacle as shown in sketch B, if a properly grounded outlet is not available.
The temporary adapter should be used only until a properly grounded outlet (sketch A) can be installed by a
qualified electrician. The green colored rigid ear, lug, or like extending from the adapter must be connected to
a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be
held in place by a metal screw.

The motor of this compressor has a thermal overload protector in the motor winding. If the motor should
overheat, the overload protector will shut the motor off. When the temperature returns to normal, the motor will
restart automatically.

NOTICE! Do not stop the compressor by pulling out the plug. Use only the On/Off switch, which operates a
pressure relief valve on the compressor. If the compressor is plugged in with the switch in the “ON” position,
the compressor may have trouble restarting against the high pressure which could cause excessive heat build
up and could damage the motor.

SAFETY VALVE:

This compressor is equipped with a safety valve that is set to avoid over-pressurization of the air tanks. This
valve is factory pre-set at 140 PSI and will not function unless tank pressure reaches this pressure. DO NOT
ATTEMPT TO ADJUST OR ELIMINATE THIS SAFETY DEVICE. ANY ADJUSTMENTS TO THIS VALVE
COULD CAUSE SERIOUS INJURY. If this device requires service or maintenance, see an Authorized
BOSTITCH Service Center.

-5-

Grounding Pin

Metal Screw

Grounding Pin

Grounding Means

Cover of
grounded
outlet box

A

B

C

ELECTRICAL GROUNDING INSTRUCTIONS (continued)

DUTY CYCLE:

To ensure long life of your BOSTITCH air compressor, do not operate on more than a 50% duty cycle. If this
air compressor pumps air more than 50% of one hour, then the compressor’s capability is less than the air
delivery required by the application. Always match the air volume requirements of the attachment or accessory
with the air volume delivery of the compressor.

NOTICE!: BOSTITCH does not recommend the use of extension cords with compressors. The use of an
extension cord can result in the loss of voltage supplied to the compressor which could prevent the compressor
from starting. For optimum performance, plug the compressor directly into an outlet and increase the length
of airline as needed.

If an extension cord must be used, use these guidelines:

Distance Needed . . . . . . . . . . . . . . . . . . . . Recommended Gauge

Less than 25 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Gauge

25 - 50 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Gauge

Greater than 50 ft.. . . . . . . . . . . . . . . . . . . . . . Not Recommended

-6-

CAP1516 TRIM-AIR SPECIFICATIONS

Motor: 1.5HP Peak

1.1HP Running
115V – 60HZ

Fuse Requirements: 15 Amps minimum
Operating Pressure: 0 – 125 PSI
Safety Valve Setting: 150 PSI
Displacement:
Air Delivery: 2.7 CFM @ 40 PSI

1.8 CFM @ 90 PSI

Maximum Amps at Working Pressure: 7.8 Amps
Tank Size: 1.6 Gallons
Air Outlet: 1/4" NPT
Pressure Switch Settings: On @ 95 PSI

Off @ 125 PSI
Weight: 19.5 lbs.
PSI = Pounds Per Square Inch: CFM = Cubic Feet Per Minute

-7-

A. POWER BUTTON: Press the power switch

to turn the unit on. When the compressor is on, the
motor and pump will compress air until tank
pressure reaches the upper limit of the factory set
operating pressure. When tank pressure falls below
the factory set “cut in” pressure, the compressor will
again automatically start to compress air.

B. REGULATED PRESSURE GAUGE: The regulated

pressure gauge indicates the amount of pressure
that is allowed into the discharge line (E) according
to the setting of the regulator.

C. REGULATOR KNOB:The regulator knob is used to

adjust the air pressure that is available at the
discharge line. The discharge air pressure is
increased by turning the knob clockwise and
decreased by turning the knob counter clockwise.

D. DRAIN COCK: Twist style valve that drains

moisture from the tank when opened.

E. QUICK CONNECT: This compressor is equipped

with a quick connect designed to accept a light
series connector plug.

FEATURES OF THE BOSTITCH TRIM-AIR

A

B

C

E

D

-8-

OPERATION INSTRUCTIONS

PRE-START PROCEDURES:

1. Inspect the compressor for any damaged components. Do not operate if compressor is damaged.

2. Verify that the tanks have been drained and are clear of any moisture or dirt (See“Draining Tank”).

START-UP PROCEDURES:

1. Verify that the On/Off switch is in the Off position.

2. Verify that the tank air pressure is at 0 PSI.

3. Attach the air hose to the discharge line.

4. Plug the unit into a properly grounded outlet.

5. Press the power switch once. The compressor will automatically cycle on and off to keep the tank
pressure maintained.

6. Adjust the pressure regulator to the proper pressure setting required for the air tool.

SHUT-OFF PROCEDURES:

1. Press the power switch once to shut off the compressor.

GENERAL MAINTENANCE

SERVICE AND MAINTENANCE:

Prior to performing service and maintenance to the compressor, always disconnect all accessories and
attachments from the unit, and disconnect the compressor from the electrical source. When replacing parts,
only use Genuine BOSTITCH replacement parts.

Notice!: This compressor is equipped with an oil-free pump. There is no oil to replace or check.

DRAINING TANK - TWIST-STYLE DRAIN COCKS:

1. Verify that the compressor is turned Off.

2. Holding the handle, tilt the compressor toward the drain cock so that they are positioned at the bottom of

the tank.

3. Turn the drain cock to open the valve.

4. Keep the compressor tilted until all moisture has been removed.

ANY OTHER SERVICE SHOULD ONLY BE PERFORMED BY AN AUTHORIZED

BOSTITCH SERVICE CENTER