Bostitch CAP1512-OF User Manual

CAP1512-OF AIR COMPRESSOR COMPRESOR DE AIRE CAP1512-OF COMPRESSEUR D’AIR CAP1512-OF

OPERATION and MAINTENANCE MANUAL

MANUALES DE OPERACIÓN y MANTENIMIENTO

LES MANUELS D’UTILISATION et D’ENTRETIEN

BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THETOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.

ANTES DE OPERAR ESTA HERRAMIENTA,TODOS LOS OPERADORES DEBERÁN ESTUDIAR ESTE MANUAL PARA PODER COMPRENDER Y SEGUIR LAS ADVERTENCIAS SOBRE SEGURIDAD Y LAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA HERRAMIENTA PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON SU REPRESENTANTE DE BOSTITCH O CON SU DISTRIBUIDOR.

LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL.PRÉTER UNE ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX AVERTISSEMENTS. GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI VOUS AVEZ DES QUESTIONS, CONTACTEZ VOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE BOSTITCH.

191705REVA 01/10

Stanley Fastening Systems L.P.

INTRODUCTION

Congratulations on your purchaseof a High Performance BOSTITCH Portable Air Compressor. Thiscompressor has been designed to provide compressed air to power various pneumatic tools - including pneumatic fastening tools.

Before assembling, operatingor maintainingthis air compressor,users mustread and understand the information containedin this owner’s manual. Carefully review the Rules for SafeOperation section in this owner’s manual and fully understandall warnings.

Danger indicatesan imminently hazardous situation which, if not avoided, WILL

result in deathor seriousinjury.

Warnings indicate a potentially hazardous situation which,if not avoided,could

result in deathor seriousbodilyinjury.

NOTICE!: Notice indicates important information that if not followed correctly could result in damage to equipment.

INDEX

Safety Instructions ..........................................................................................................................2

Rules for Safe Operation ..........................................................................................................3, 4

Electrical GroundingInstructions ............................................................................................5,6

Specifications....................................................................................................................................6

Features...............................................................................................................................................7

Operation Instructions.....................................................................................................................8

General Maintenance......................................................................................................................8

Warranty .............................................................................................................................................9

Trouble Shooting guide.................................................................................................................10

RULES FOR SAFE OPERATION

Be Educated:

All users must readand fully understand all information containedin this owner’s manual before assembling, operating, or maintainingthis air compressor.

Avoid Moving Parts:

Whenthe compressoris plugged into an electricalsourceand the pressure switch is in the “ON”position, thiscompressor willcycle automatically.

• Never touch any moving parts.

• Keep all bodyparts, hair, clothing, and jewelry away from moving parts.

• Never operate the air compressor withoutall guardsand shroudsin place.

• Never stand on the compressor.

Attachments and Accessories:

For any attachment or accessoryyou will be usingwith this compressor, the maximum allowable recommended pressure should be clearly markedon the product or should be clearly noted withinthe operationsmanual.Exceeding the pressureratingof these attachments (including, but not limitedto:air tools, air operatedaccessories, spray guns, air hose, air hose connections, tires and other inflatables) couldcause them to fly apart or explode and could result in seriousinjury.

• Never exceed the maximum allowable pressure recommended by the manufacturer of any attachment or accessory you use with this compressor.

PersonalProtection:

The employerand/oruser must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the AmericanNational Standards Institute ANSIZ87.1 and provide bothfrontal and side protection. NOTICE!: Non-side shieldedspectacles and face shields alone do notprovide adequate protection. Eye protection conforming to ANSI Z87.1will always be marked “Z87”. CAUTION: Additional Safety Protectionwill be required in some environments. For example,the working area may include exposure to noise level which can leadto hearing damage. The employer and usermust ensurethat any necessaryhearing protectionis providedand used by the operator and others in the work area. Someenvironments will require the useof head protectionequipment. When required, the employer and usermust ensure that head protection conforming to ANSI Z89.1.

• Alwayswear eye protection.

• Wear proper hearing and head protection.

• Compressedair blast mustnever be aimedat anyone. Compressed air can causebodily injury and can propel looseparticles and small objects at high speed.

• Keep children away from area of operation.

Transporting:

Use the handle to move the compressor. Do not drag or pull the compressor by the power cordor air hose. Always disconnect the air compressor before transporting.

RULES FOR SAFE OPERATION (continued)

Air Tank:

Due to condensation associated withthe process of compressingair, moisture will build up inside your compressor’s air tank. Drain tankof moisture daily (SeeGeneral Maintenance). Failure to drain moisture from the tank properly couldlead to the formation of rustand thinningof the steel tank.

WARNING: FAILURE TO REGULARLY DRAIN TANK MAY CAUSETANK CORROSION AND RISKOF TANKEXPLOSION, RESULTING IN SERIOUSINJURY. TO AVOID RISK OF TANK FAILURE DURINGUSE, DRAINTANKAFTER EACHUSE OR EVERY FOURHOURS OF OPERATIONTO PREVENTCONDENSATIONBUILD-UP AND TANK CORROSION.

WARNING: DO NOT PERFORM WELDING OR REPAIR OPERATIONS ON THE AIR TANK OF THISCOMPRESSOR. WELDINGON THE AIR COMPRESSORTANK CAN SEVERELY IMPAIR TANK STRENGTHAND CAUSE AN EXTREMELY HAZARDOUS CONDITION. WELDING ON THE TANKIN ANY MANNERWILL VOID THE WARRANTY.

Ventilation: WARNING: RISKOF FIRE OR EXPLOSION - DO NOT SPRAY FLAMMABLE LIQUID IN A

CONFINEDAREA. SPRAY AREA MUST BE WELL VENTILATED. DO NOT SMOKE WHILE SPRAYING AND DO NOT SPRAY WHERE SPARK OR FLAMEIS PRESENT. KEEP COMPRESSORS AS FARFROM SPRAYING AREA AS POSSIBLE.

Riskof Burns:

All air compressorsgenerate heat, even operating under normalconditions. Bostitch compressors havebeen designed to reduce the risk of burnsby limiting accessto tubes and cylinderhead parts. In areas where tubes are exposed,a protective sheathing has been added to the tubes to reduce risk;however, risk of burns doesexist.

• To avoid serious burns, nevertouch the cylinderhead partsor tubingduring or immediately after operation.

ELECTRICAL GROUNDING INSTRUCTIONS:

Thisproduct shouldbe electrically grounded. Inthe event of an electrical short circuit, grounding reduces the risk of electrical shock by providing an escape wirefor electrical current. This product is equipped with a cord having a grounding wirewith an appropriate grounding plug. The plug mustbe pluggedinto an outlet that is properly installedand groundedin accordance with all localcodes and ordinances.

DANGER: IMPROPERINSTALLATION OF THE GROUNDING PLUGCAN RESULT IN A RISK OF ELECTRIC SHOCK. Ifa repair or replacement cord is necessary, do not connectthe grounding wire to either flat bladeterminal. Check with a qualified electrician or serviceman, if the grounding instructions are not completely understoodor if there is doubtas towhether thisproduct is properly grounded. Donot modifythe plug provided. If the supplied plugdoes not fit the outlet,have the proper outletinstalled by a qualified electrician.

Thisproduct is shippedfor use on a nominal120-volt circuit, and has a grounding plug that looks like the plugin sketchA. A temporary adapter thatlooks likethe adapter illustratedin sketchesB andC maybe used to connect this plugto a 2-pole receptacle as shown in sketch B, if a properly grounded outlet is not available. The temporaryadapter shouldbe used only until a properly grounded outlet (sketch A) can be installed by a qualified electrician. The green colored rigid ear,lug, or like extendingfrom the adapter must be connected to a permanent groundsuch as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in placeby a metal screw.

Grounding Pin

Grounding Means

Cover of grounded outlet box

Grounding Pin

Metal Screw

The motor of this compressor has a thermaloverload protector in the motor winding. If the motor shouldoverheat, the overloadprotector willshut the motoroff. Whenthe temperature returns to normal, the motor will restart automatically.

NOTICE! Do not stopthe compressor by pullingout the plug. Use only the On/Off switch, which operates a pressure relief valve on the compressor. If the compressor is plugged in withthe switchin the “On” position,the compressormay have trouble restarting against the highpressure whichcould cause excessive heatbuild up and coulddamagethe motor.

Safety Valve:

Thiscompressor is equipped with a safetyvalve thatis set to avoid over-pressurization of the air tanks. Thisvalve is factory pre-set at 160 PSI and will not function unlesstank pressure reaches thispressure.

DO NOT ATTEMPT TO ADJUSTOR ELIMINATE THIS SAFETY DEVICE. ANY ADJUSTMENTS TO THIS VALVE COULD CAUSE SERIOUS INJURY. If this device requires service or maintenance, see an Authorized BOSTITCHService Center.

ELECTRICAL GROUNDING INSTRUCTIONS: (continued)

DUTYCYCLE:

To ensure long lifeof your BOSTITCH air compressor, do not operate on more thana 50%duty cycle. If this air compressor pumpsair more than 50%of one hour, then the compressor’s capability is less thanthe air delivery required by the application. Alwaysmatch the air volume requirements of the attachment or accessory withthe air volumedelivery of the compressor.

Notice!:BOSTITCH does not recommend the use of extension cords with compressors. The use of an extensioncord can result in the loss of voltage supplied to the compressor which could prevent the compressor from starting. For optimum performance, plugthe compressor directlyinto an outletand increase the length of airline as needed.

If an extensioncord must be used,use these guidelines:

DistanceNeeded RecommendedGauge Lessthan 25 ft. 12 Gauge 25 - 50 ft. 10 Gauge Greater than50 ft. Not Recommended

CAP1512-OF SPECIFICATIONS

Motor: 2HP (Peak) / 1.5HP (Running)

FuseRequirements: 15 Ampsminimum OperatingPressure: 0 – 150PSI Safety Valve Setting: 160 PSI Air Delivery: 3.7 CFM @ 40 PSI

Maximum Ampsat Working Pressure: 12 Tank Size: 1.2 Gallons Air Outlet: 1/4" NPT Pressure Switch Settings: On @ 120 PSI

Weight: 22lbs. PSI = Pounds Per SquareInch: CFM = Cubic FeetPer Minute

115V– 60HZ

2.8 CFM @ 90 PSI

Off @ 150 PSI

FEATURES OF THE BOSTITCH CAP1512-OF

A. Pressure Switch: - The pressure switchis

the activation mechanismthat is used to start and stop the compressor. When the switch is “On”,the motor and pumpwill compressair until tankpressure reaches the upper limit of the factory set operating pressure. Whentank pressure falls below the factory set“cut in” pressure, the compressor will again automatically start to compressair.

B. Tank PressureGauge: The tank pressure gauge indicates the air pressure that is present in the tankin PSI (lbs/sq. in.).

C. RegulatedPressure Gauge: The regulated pressure gaugeindicates the amount of pressure thatis allowed into the discharge line accordingto the settingof the regulator.

D. RegulatorKnob: The regulator knobis used to adjustthe air pressure that is availableat the discharge line. The discharge air pressure is increased by turning the knobclockwise and decreased by turning the knob counter clockwise.

E. DrainValve: Ball style valve that drains moisture fromthe tank when opened.

OPERATION INSTRUCTIONS

Pre-Start Procedures:

1. Inspect the compressor for any damaged components. Donot operate if compressor is damaged.

2. Verifythat the tankshave been drained and are clear of any moisture or dirt (See “Draining Tank”).

Start-UpProcedures:

1. Verify that the On/Off switch is in the Off position.

2. Verify that the tankair pressure is at 0 PSI.

3. Attach the air hose to the discharge line.

4. Plug the unit intoa properly grounded outlet.

5. Push the On/Off switchto On. The On/Offswitchwill light-up to indicate the compressor is on. The compressor willautomatically cycleon and off to keep the tank pressure maintained .

6. Adjust the pressure regulator to the proper pressure setting requiredfor the air tool.

Shut-OffProcedures:

1. Pushin the On/Off switch to the Off position.

GENERAL MAINTENANCE

Service and Maintenance:

Prior to performing serviceand maintenanceto the compressor, always disconnect all accessories and attachments fromthe unit, and disconnect the compressor from the electrical source and drain tank. When replacing parts, onlyuse GenuineBOSTITCH replacement parts.

Notice!:This compressor is equipped with an oil-free pump. There is no oil to replace or check.

DrainingTank - Ball-Style Drain Valves:

1. Verify that the compressor is turned“Off”.

2. Holding the handle, tilt the compressor toward the drain valve so it is positioned

at the bottom of the tank.

3. Turn the drain valve to open.

4. Keep the compressor tilteduntil all moisturehas been removed.

ANY OTHER SERVICE SHOULD ONLY BE PERFORMED BY AN AUTHORIZED

BOSTITCHSERVICECENTER

LIMITED WARRANTY

Stanley Fastening Systems L.P. (“Bostitch”) warrants to the original retail purchaser that this product is free from defects in material and workmanship, and agrees to repair or replace, at Bostitch's option, any defective product within 1 year from the date of purchase. This warranty is not transferable. It only covers damage resulting from defects in material or workmanship, and it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse, accident or repairs attempted or made by other than our regional repair center or authorized warranty service center.

THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF THIS WARRANTY. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIALDAMAGES.

This warranty is limited to sales in the United States and Canada. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

To obtain warranty service, return the product at your expense together with proof of purchase to a Bostitch Regional or authorized warranty repair center. You may call us at 1-800-556-6696 for the location of authorized warranty service centers in your area.

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