Bostitch BTE360K User Manual

www.BOSTITCH.com

Instruction manual

Manuel d’instructions Manual de’instrucciones

BTE360

8.5 A

Orbital Reciprocating Saw

Scie alternative à action orbitale

Sierra alternativa de acción orbital

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.

ADVERTENCIA:

LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION: Indicates a potentially haz ard ous situation which, if not avoided, may

result in minor or mod er ate injury.

NOTICE: Used without the safety alert symbol indicates potentially hazardous

situation which, if not avoided, may result in property damage.

General Power Tool Safety Warnings

WARNING: Read all safety warnings and all instructions. Failure to follow the

warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) WORK AREA SAFETY a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks which

may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) ELECTRICAL SAFETY a) Power tool plugs must match the outlet. Never modify the plug in any

way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric shock

if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power

tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a ground

fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the

risk of electric shock.

3) PERSONAL SAFETY a) Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off position before

connecting to power source and/ or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools

that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench

or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables

better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or long

hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of dust

collection can reduce dust-related hazards.

4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your application. The

correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power

tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from

the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting

the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits, etc. in accordance with these

instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended

could result in a hazardous situation.

5) SERVICE a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

Specific Safety Rules

• Hold power tool by insulated gripping surfaces, when performing an operation

where the cutting accessory may contact hidden wiring. Cutting accessory

contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

• Use clamps or another practical way to secure and support the workpiece to a

stable platform. Holding the work by hand or against your body leaves it unstable and

may lead to loss of control.

• Keep hands away from cutting area. Never reach underneath the material for any

reason. Hold front of saw by grasping the contoured gripping area. Do not insert fingers or thumb into the vicinity of the reciprocating blade and blade clamp. Do not stabilize the saw by gripping the shoe.

• Keep blades sharp. Dull blades may cause the saw to swerve or stall under pressure.

• Use extra caution when cutting overhead and pay particular attention to overhead

wires which may be hidden from view. Anticipate the path of falling branches and debris ahead of time.

• When cutting pipe or conduit ensure that they are free from water, electrical

wiring, etc.

• Hold saw firmly with both hands for all cutting operations. During cutting

operations, the blade may suddenly bind in the work and may cause the saw to kickback towards the operator.

WARNING: Always wear proper personal hearing protection that conforms

to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise

from this product may contribute to hearing loss.

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety

glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),

• ANSI S12.6 (S3.19) hearing protection,

• NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing, grinding, drilling,

and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• leadfromlead-basedpaints,

• crystallinesilicafrombricksandcementandothermasonryproducts,and

• arsenicandchromiumfromchemically-treatedlumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding,

drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or

lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may

cause serious and permanent respiratory or other injury. Always use NIOSH/

OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Do not operate this tool for long periods of time. Vibration caused by

the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.

SYMBOLS

• The label on your tool may include the following symbols. The symbols and their

definitions are as follows:

V ..................volts A ...................amperes

Hz ................hertz W .................. watts

min ..............minutes

............direct current

................Class I Construction .................earthing terminal

(grounded)

................Class II Construction …/min ..........revolutions or reciprocation

(double insulated) per minute

...........

Read instruction manual before use

................Use proper eye protection ..................

................alternating current

o .................no load speed

.................safety alert symbol

................

Use proper respiratory protection Use proper hearing protection

MOTOR

Be sure your power supply agrees with nameplate marking. 120 Volts AC only means your tool will operate on standard 60 Hz household power. Do not operate AC tools on DC. A rating of 120 volts AC/DC means that your tool will operate on standard 60 Hz AC or DC power. This information is printed on the nameplate. Lower voltage will cause

loss of power and can result in over-heating. All Bostitch tools are factory-tested; if this

tool does not operate, check the power supply.

Extension Cord

When using an extension cord,

be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating.

If in doubt, use the next heavier

gage. The smaller the gauge

number, the heavier the cord.

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150 (0-7,6m) (7,6-15,2m) (15,2-30,4m) (30,4-45,7m)

240V 0-50 51-100 101-200 201-300 (0-15,2m) (15,2-30,4m) (30,4-60,9m) (60,9-91,4m)

Ampere Rating

More Not more American Wire Gauge Than Than

0 - 6 18 16 16 14 6 - 10 18 16 14 12 10 - 12 16 16 14 12 12 - 16 14 12 Not Recommended

Minimum Gauge for Cord Sets

SAVE THESE INSTRUCTIONS

Functional Description

A. Trigger Switch E. Secondary Gripping Handle B. Main Handle F. Blade Clamp C. Orbital Action Selector G. Adjustable Shoe D. Adjustable Shoe Button

OPERATION/SET-UP

WARNING: CUT HAZARD. Turn off and disconnect tool from power source before

making any adjustments or removing or installing attachments or accessories.

WARNING: Hold saw firmly with both hands for all cutting operations. WARNING: Inspect work area for hidden electrical wiring, gas pipes or water pipes

before making blind or plunge cuts. Failure to do so may result in electrical shock, fire, explosion, or property damage.

WARNING: CUT HAZARD. Blade breakage may occur if the blade does not extend

past the shoe and the workpiece during the cut. Increased risk of personal injury, as well as damage to the shoe and workpiece may result.

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety

glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

WARNING:

anchored or clamped to prevent slipping.

• Switch on saw motor before applying

pressure.

• Place blade lightly against work to be cut.

CUT HAZARD. Before cutting any type of material, be sure it is firmly

WARNING: CUT HAZARD. Never

hold and use the product with your fingers wrapped around shoe adjustment button.

Always hold saw firmly with both hands while cutting as shown in Figure 1. Whenever possible, the saw shoe must be held firmly against the material being cut. This will prevent the saw from jumping or vibrating and minimize blade breakage.

VARIABLE SPEED SWITCH (FIGURE 2)

The variable speed trigger switch will give you added versatility. The further the trigger is depressed the higher the speed of the saw. To turn the tool “OFF” release the trigger.

WARNING: CUT HAZARD. This tool has no

provision to lock the switch in the ON position, and should never be locked in the ON position by any other means.

BLADE INSTALLATION AND REMOVAL (FIGURE 3)

WARNING: CUT HAZARD. Turn off and disconnect tool from power source

before making any adjustments or removing or installing attachments or accessories.

The blade should extend past the shoe and the thickness of the workpiece during the

cut. Select the blade best suitable for the material to be cut and use the shortest blade

suitable for the thickness of the material. Do not use jigsaw blades with this tool.

WARNING: CUT HAZARD. Blade breakage

may occur if the blade does not extend past the shoe

and the workpiece during the cut. Increased risk of personal injury, as well as damage to the shoe and workpiece may result.

TO INSTALL BLADE INTO SAW

1. Point tool away from body.

2. Rotate blade clamp collar in the direction shown in

figure 3.

3. Insert blade shank fully into blade clamp collar.

4. Release blade clamp collar to lock blade into position.

NOTE: Blade can be installed with the teeth up to assist in flush-to cutting.

TO REMOVE BLADE FROM SAW

WARNING: CUT HAZARD. Turn off and disconnect tool from power source

before making any adjustments or removing or installing attachments or accessories.

WARNING: Burn hazard. Do not touch the blade immediately after use. Contact

with the blade may result in personal injury.

1. Rotate blade clamp collar to release position.

2. Remove blade.

TO REMOVE A BROKEN BLADE

If the blade breaks so that the broken piece is caught inside the clamp, take the following steps to remove the

remainder of the blade from the saw.

1. Rotate blade clamp collar clockwise as viewed from the back of the saw and hold in place (Figure 4).

2. Turn the saw on its left side as viewed from the back of the saw (Figure 5). 3a. If the blade has broken inside the clamp, slide a flat object into the opening of

the clamp remove the flat object. This will disengage the pin inside the clamp.

3b. If the blade has broken outside the clamp, slide a flat object into the opening of the clamp (Figure 6)

remove the flat object. This will disengage the pin inside the clamp.

4. While still holding the clamp collar open and the saw on its side, face the clamp opening down and shake until the broken blade falls out.

(Figure 6)

to the left of the blade as far as it can go, then

as far as it can go, then

ORBITAL ACTION SELECTOR (FIGURE 7)

BTE360 has dual blade motion: straight reciprocating

motion or orbital motion. Straight reciprocating motion is used for all metal

cutting operations and for wood cutting applications where finish is more important than speed. To set the

saw for straight reciprocating motion, turn the selector to the position marked

Orbital motion is used for fast cutting of wood. To set the saw for orbital action, turn the selector to the position marked

ADJUSTABLE SHOE - (FIGURE 8)

WARNING: CUT HAZARD. Blade breakage

may occur if the blade does not extend past the shoe and the workpiece during the cut. Increased risk of personal injury, as well as damage to the shoe and workpiece may result.

WARNING: CUT HAZARD. Turn off and

disconnect tool from power source before making any adjustments or removing or installing attachments or accessories.

• The shoe will adjust to limit the depth of cut. Push the

button (shown in Figure 8) on the hand grip and slide the

shoe out to the desired depth and release the button.

CAUTION: CUT HAZARD. To prevent loss of control,

never use tool without shoe.

CAUTION: RISK OF PERSONAL INJURY AND

PROPERTY DAMAGE. Ensure the shoe is locked into

position before using tool.

FLUSH CUTTING (FIGURE 9)

• The compact design of the recipro cating saw motor housing

and pivoting shoe permit close cutting to floors, corners and

other difficult areas.

• To maximize flush cutting capabilities, insert the blade shaft

into the blade clamp with the teeth of the blade facing up.

• Turn the saw upside down so you are as close to

the work surface as possible.

METAL CUTTING (FIGURE 10)

• Use a finer blade for ferrous metals and a coarse

blade for non-ferrous materials.

• In thin gauge sheet metals it is best to clamp

wood to the underside of the sheet. This will ensure a clean cut without excess vibration or tearing of metal.

• Avoid forcing cutting blade as this reduces blade

life and causes costly blade breakage.

NOTE: Spread a thin film of oil or other coolant along the line ahead of the saw cut for easier operation and longer blade life.

POCKET CUTTING - WOOD ONLY (FIGURE 11)

• Measure the surface area to be cut and mark

clearly with a pencil, chalk or scriber.

• Insert blade in blade clamp and tighten blade

clamp securely.

• Tip the saw backward until the back edge of the

shoe is resting on the work surface and the fully

extended moving blade will clear the surface.

• Grip unit with both hands, switch motor on

permitting blade to obtain maximum speed.

• Begin a slow, deliberate upward swing with the

main handle of the saw.

• The blade will begin to feed into material. Always

be sure blade is completely through material before continuing with pocket cut.

NOTE: In areas where blade visibility is limited, use the edge of the shoe as a guide.

PROJECT TIPS

• Cut only with sharp blades; they cut cleaner, faster and put less strain on the motor

while cutting.

• When cutting, always ensure that the shoe is held firmly against the workpiece and

the workpiece is secured from moving/deflecting. This will improve operator control

and minimize vibration.

• For longer blade life, use bi-metal blades. These utilize a carbon steel back welded

to high speed steel teeth making the blade more flexible and less prone to breaking.

Problem Possible Cause Possible Solution

TROUBLESHOOTING

• Unit will not start. • Cord not plugged in. • Plug tool into a working outlet.

• Circuit fuse is blown. • Replace circuit fuse. (If the

product repeatedly causes the circuit fuse to blow, discontinue use immediately and have it serviced at a Bostitch service center or authorized

servicer.)

• Circuit breaker is tripped. • Reset circuit breaker. (If the

product repeatedly causes the circuit breaker to trip, discontinue use immediately and have it serviced at a Bostitch service center or

authorized servicer.)

• Cord or switch is damaged. • Have cord or switch replaced

at a Bostitch Service

Center or Authorized Servicer

• Broken blade stuck • Broken blade is held in place • Follow the steps under “To inside clamp. by pin inside clamp. Remove a Broken Blade” to

disengage pin.

For assistance with your product, visit our website at www.bostitch.com. for a list of service centers, or call the Bostitch Customer Care Center at (800) 262-2161.

MAINTENANCE

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

REPLACEMENT PARTS

Use only identical replacement parts. For a parts list or to order parts, visit our service

website at www.bostitch.com. You can also order parts from your nearest Bostitch

Factory Service Center or Bostitch Authorized Warranty Service Center. Or, you can call our Customer Care Center at (800) 262 2161.

SERVICE AND REPAIRS

All quality tools will eventually require servicing and/or replacement of parts. For information about Bostitch, its factory service centers or authorized warranty

service centers, visit our website at www. at (800) 262 2161. All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by

others.

You can also write to us for information at Bostitch, 701 E. Joppa Road, Towson, Maryland 21286 - Attention: Product Service. Be sure to include all of the information shown on the nameplate of your tool (model number, type, serial number, etc.).

bostitch

.com or call our Customer Care Center

ACCESSORIES

WARNING: Since accessories, other than those offered by Bostitch have not been

tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only Bostitch recommended accessories should be used with

this product.

A complete line of accessories is available from your Bostitch Factory Service Center or a Bostitch Authorized Warranty Service Center. Please visit our Web Site

www.bostitch.com for a catalog or for the name of your nearest supplier.

THREE YEAR LIMITED WARRANTY

Bostitch will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase for tools (two years for batteries).

This warranty does not cover part failure due to normal wear or tool abuse. For further detail

of warranty coverage and warranty repair information, visit www. 262-2161. This warranty does not apply to accessories or damage caused where repairs

have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, Bostitch tools are covered by our: 1 YEAR FREE SERVICE: Bostitch will maintain the tool and replace worn parts caused by normal use, for free,

any time during the first year after purchase. 90 DAY MONEY BACK GUARANTEE: If you are not completely satisfied with the

performance of your Bostitch Power Tool for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

bostitch

.com or call (800)

Imported by Bostitch

701 E. Joppa Road

Towson, Maryland 21286

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