Bostitch 651S5 User Manual

651 SERIES

PNEUMATIC STAPLER

ENGRAPADORA NEUMÁTICA

AGRAFEUSE

OPERATION and MAINTENANCE MANUAL

MANUAL DE OPERACIÓNY DE MANTENIMIENTO

MANUEL D’INSTRUCTIONS ET D’ENTRETIEN

BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACTYOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.

ANTES DE OPERAR ESTA HERRAMIENTA, TODOS LOS OPERADORES DEBERÁN ESTUDIAR ESTE MANUAL PARA PODER COMPRENDER Y SEGUIR LAS ADVERTENCIAS SOBRE SEGURIDAD Y LAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA HERRAMIENTA PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON SU REPRESENTANTE DE BOSTITCH O CON SU DISTRIBUIDOR.

LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER UNE ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX AVERTISSEMENTS. GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI VOUS AVEZ DES QUESTIONS, CONTACTEZVOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE BOSTITCH.

189863RA 04/10

STANLEY FASTENING SYSTEMS L.P.

INTRODUCTION

™

ostitch pneumatic tools are precision-built, and designed for high speed/high volume fastening. These tools will

B deliver efficient, dependable service when used correctly and with care. As with any fine power tool, for best

erformance the manufacturer’s instructions must be followed. Please study this manual before operating the tool

p and understand the safety warnings and cautions. The instructions on installation, operation and maintenance

hould be read carefully, and the manuals kept for reference. NOTE:Additional safety measures may be required

s because of your particular application of the tool. Contact your Bostitch representative or distributor with any questions concerning the tool and its use. Bostitch, Inc., East Greenwich, Rhode Island 02818.

INDEX

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

ool/Fastener Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Air Supply and Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Depth Control Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tool Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Jam Clearing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Tool Operation Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Maintaining the Pneumatic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

NOTE:

Bostitch tools have been engineered to provide excellent customer satisfaction and are designed to achieve maximum performance when used with precision Bostitch fasteners engineered to the same exacting standards. Bostitch cannot assume responsibility for product performance if our tools are used with

fasteners or accessories not meeting the specific requirements established for genuine Bostitch nails, staples and accessories.

LIMITED WARRANTY — U.S. and Canada Only

Stanley Fastening Systems L.P. (“Bostitch”) warrants to the original retail purchaser that the product purchased is free from defects in material and workmanship, and agrees to repair or replace, at Bostitch’s option, any defective Bostitch branded pneumatic stapler or nailer for a period of seven (7) years from date of purchase (one (1) year from the date of purchase for compressors and tools usedin production applications).Warranty is not transferable.Proof of purchase date required. This warranty covers only damage resulting from defects in material or workmanship; it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse, accident or repairs attempted or made by other than our national repair center or authorized warranty service centers. Driver blades, bumpers, o-rings, pistons and piston rings are considered normally wearing parts. For optimal performance of your Bostitch tool always use genuine Bostitch fasteners and replacement parts.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TOTHE IMPLIEDWARRANTIES OF MERCHANTABILITY ORFITNESS FORA PARTICULAR PURPOSE. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states and countries do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specificlegal rights, and you may also have other rights which vary fromstate tostate and country to country.

To obtain warranty service in the U.S. return the product, together with proof of purchase, to the U.S. Bostitch National or Regional Independent Authorized Warranty Service Center. In the U.S. you may call us at 1-800-556-6696 or visit www.BOSTITCH.com for the location most convenient for you. In Canada please call us at 800-567-7705 or visit www.BOSTITCH.com

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SAFETY INSTRUCTIONS

EYE PROTECTION which conforms to ANSI specifications and provides protection against

lying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and

f others in the work area when connecting to air supply, loading, operating or servicing this

ool. Eye protection is required to guard against flying fasteners and debris, which could

ause severe eye injury.

he employer and/or user must ensure that proper eye protection is worn. Eye protection

T equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1 and provide both frontal and side protection. NOTE: Non-side shielded spectacles and face shields alone do not provide adequate protection.

dditional Safety Protection will be required in some environments. For

AUTION:

C example, the working area may include exposure to noise level which can lead to hearing

amage. The employer and user must ensure that any necessary hearing protection is

rovided and used by the operator and others in the work area. Some environments will

p require the use of head protection equipment. When required, the employer and user must

nsure that head protection conforming to ANSI Z89.1 is used.

AIR SUPPLY AND CONNECTIONS

Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as tool may explode, possibly causing injury.

Do not use supply sources which can potentially exceed 200 P.S.I.G. as tool may burst, possibly causing injury.

The connector on the tool must not hold pressure when air supply is disconnected. If a wrong fitting is used, the tool can remain charged with air after disconnecting and thus will be able to drive a fastener even after the air line is disconnected possibly causing injury.

Do not pull trigger or depress contact arm while connected to the air supply as the tool may cycle, possibly causing injury.

Always disconnect air supply: 1.) Before making adjustments; 2.) When servicing the tool;

3.)When clearing a jam; 4.)When tool is not in use; 5.) When moving to a different work area, as accidental actuation may occur, possibly causing injury.

LOADING TOOL

When loading tool: 1.) Never place a hand or any part of body in fastener discharge area of tool; 2.) Never point tool at anyone; 3.) Do not pull the trigger or depress the trip as accidental actuation may occur, possibly causing injury.

OPERATION

Always handle the tool with care: 1.) Never engage in horseplay; 2.) Never pull the trigger unless nose is directed toward the work; 3.) Keep others a safe distance from the tool while tool is in operation as accidental actuation may occur, possibly causing injury.

The operator must not hold the trigger pulled on contact arm tools except during fastening operation as serious injury could result if the trip accidentally contacted someone or something, causing the tool to cycle.

Keep hands and body away from the discharge area of the tool. A contact arm tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven possibly causing injury.

Check operation of the contact arm mechanism frequently. Do not use the tool if the arm is not working correctly as accidental driving of a fastener may result. Do not interfere with the proper operation of the contact arm mechanism.

Do not drive fasteners on top of other fasteners or with the tool at an overly steep angle as this may cause deflection of fasteners which could cause injury.

Do not drive fasteners close to the edge of the work piece as the wood may split, allowing the fastener to be deflected possibly causing injury.

Thisnailer producesSPARKSduring operation.NEVERusethe nailer nearflammable substances, gases or vapors including lacquer, paint, benzine, thinner, gasoline, adhesives, mastics, glues or any other material that is -- or the vapors, fumes or by-products of which are -- flammable, combustible or explosive. Using the nailer in any such environment could cause an EXPLOSION resulting in personal injury or death to user and bystanders.

Never use utility hook to hang tool from body, clothing or belt. Always verify and be aware of tool operating mode by inspecting the trigger before connecting

to an air supply and/or using the tool. Be aware that once the mode locking pin is removed, the trigger is converted to a selectable

trigger, enabling both contact trip and sequential trip operating modes.

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MAINTAINING THE TOOL

hen working on air tools note the warnings in this manual and use extra care when

valuating problem tools.

TOOL SPECIFICATIONS

All dimensions in inches unless otherwise specified.

651S5 Description 7/16” Crown Stapler Operation Pressure Range Fastener Type 16S5 & 17S5 Series Staples Fastener Gauge 16 & 17 Gauge Fastener Range 1” to 2” (25mm to 50mm) Magazine Capacity 120 Length 14”

Width 3 1/8” Height 11” Weight 4.3 lbs.

70-120 PSI (4.9 to 8.43kg/cm2)

Tool Air Fitting:

This tool uses a free-flow connector plug, 1/4” N.P.T. The minimum inside diameter should be .200” (5mm). The fitting must be capable of discharging tool air pressure when disconnected from the air supply.

Operating Pressure:

70 to 120 p.s.i.g. (4.9 to 8.43 kg/cm2). Select the operating pressure within in this range for best fastener performance. DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.

Air Consumption:

The 651 Series staplers require 5.3 cubic feet per minute or C.F.M. (150 liters per minute or LT/MIN) of free air at 80PSI (5.6 kg/cm sized air compressor, take the actual rate at which the tool will be run and compare the required C.F.M. (LT/MIN) to the compressors free air delivery (C.F.M./ LT/MIN) at 80 PSI (5.6 kg/cm

For example, if your fastener usage averages 50 fasteners per minute, you need 50% of the tools C.F.M. required to operate the tool at the rate of 100 fasteners per minute. In this case, be sure that your air compressor can deliver a minimum of 2.7 C.F.M. (75 LT/MIN) at 80 PSI(5.6 kg/cm

) to operate at a rate of 100 fasteners per minute. To determine the appropriately

) for optimum performance.

FASTENER SPECIFICATIONS

Tool Model Fastener SKU Gauge Crown Width Length

16S5-35 16S5-38 16S5-44

16S5-44GAL

16S5-50

651S5-1

* Stainless steel fasteners also available in certain sizes. Visit www.BOSTITCH.com for further details.

16S5-50GAL

17S5-25G 17S5-28G 17S5-31G 17 7/16” 1-1/4” (31mm) 17S5-34G 17 7/16” 1-3/8” (34mm) 17S5-38G 17 7/16” 1-1/2” (38mm) 17S5-41G 17 7/16” 1-5/8” (41mm) 17S5-44G 17 7/16” 1-3/4” (44mm) 17S5-50G 17 7/16” 2” (50mm)

16 16 16 16 16 16 17 17

NOTE: BOSTITCH tools have been engineered to provide superior customer satisfaction and are

designed to achieve maximum performance when used with precision BOSTITCH fasteners engineered to the same exacting standards. BOSTITCH cannot assume responsibility for product performance if

our tools are used with fasteners or accessories not meeting the specific requirements established for genuine BOSTITCH fasteners and accessories.

7/16” 1-3/8” (35mm) 7/16” 1-1/2” (38mm) 7/16” 1-3/4” (44mm) 7/16” 1-3/4” (44mm) 7/16” 2” (50mm) 7/16” 2” (50mm) 7/16” 1” (25mm) 7/16” 1-1/8” (28mm)

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