Bose Aviation X Owner's Manual

AVIATION HEADSET
Owner’s Guide
DECLARATION OF CONFORMITY
We, the offerer:
The Mountain, Framingham, MA 01701-9168 USA
Acknowledge our sole responsibility, that the product:
Kind of equipment: Bose
®
Aviation Headset
Type Designation: AHX-32-0# and AHX-34-0#
In accordance with EMC Directive 89/336/EEC
and Article 10(1) of the Directive,
is in compliance with the following
norm(s) or documents(s)
Technical regulations:EN55013, EN55020
Accredited by:
Bose Corporation, The Mountain, Framingham, MA
01701-9168 USA
Bose Products B.V. Vice President, Europe Nijverheidstraat 8, 1135 GE Edam Manufacturer’s authorized The Netherlands EU representative
15 June 2003 Nic Merks
2

Operational advisory

(b)
(a)
Battery power indicator
Power switch
The Bose® Aviation Headset is an active noise reducing (ANR) headset. As with any complex electronic device, it headset to fail during operation. Symptoms of failure may include loud tones, distortion, and loss of communications signal in the headset when used in the ANR mode.
Note: Th failures and allow for continued use of the headset in the ANR mode.
If you experience loud tones and the related loss of communications,
n off the power switch. The headset will continue to provide com-
tur munications in the passive noise-reducing mode.
ANR mode is active when the headset control module power switch is
set to ON (Figure 1) or when the battery power indicator is lit. The headset is in the passive mode when the or when the battery power indicator is unlit.

Figure 1

On/Off switch on (a) the battery powered headset and (b) the aircraft powered headset
CAUTIONS AND ADVISORIES
is possible for this
e headset includes redundant circuitry to reduce the effects of such
power switch is set to OFF,

Power source

Your headset is one of two types: battery powered, or aircraft powered.
If your headset is battery powered, make sure it is connected only to bat
tery power. If your headset is aircraft powered, connect the head-
set to the aircraft power sources only as described in this guide.
An aircraft powered headset will not operate Bose Series II Aviation Headset battery pack or with any commercial battery pack.
properly if used with a
3
C
AUTIONS AND ADVISORIES

How use of the headset affects hearing safety

The headset is intended for use with ANR turned on. Noise reduction and communications performance are reduced with ANR turned off.

Volume control

Make sure your aircraft communications system volume control is easily accessible. This control affects the strength of the communi­cations signal coming into the headset, whether ANR is on or off.
As pilot in command, you must be sure you can understand critical co
mmunications even with ANR off. In this case, you may need to
turn up the aircraft communications system volume.

Other cautions

Avoid setting the volume controls at levels your hearing during extended periods of headset use.
high enough to impair

Listening to the sounds of your aircraft

With the headset’s active and passive noise reduction, typical aircraft sounds (from engines, propellers, warning alarms, and other sound sources) may not sound familiar. We strongly advise you to make sure you can hear and recognize these sounds when using the Bose Aviation Headset
while operating any aircraft.

Using entertainment audio sources

When listening to in-flight entertainment or a home audio source through a Bose Aviation Headset safe levels that do not interfer sounds and warning alarms, such as stall warnings or gear up, while piloting.
, be sure to limit the volume to
e with your ability to hear informational

TriPort® headset earcup requirements

Proper headset operation requires that the TriPort headset openings on the earcup are kept free of debris. The TriPort headset openings (Figure 2 on page 5) are located on the outside of each earcup and are comprised of two holes and a screen.
®
4

Figure 2

TriPort headset openings

Earcup inner screen

TriP ort® headset openings

Figure 3

Protective inner screen inside the earcup
C
AUTIONS AND ADVISORIES
Earcup inner screen
The protective inner screen is critical to the headset’s ability to reduce noise (Figure 3).
Do not attempt to remove, replace, or repair this screen. If operating problems indicate the need for screen replacement, contact the
®
Bose
Aviation Headset Department. Refer to “Contact information”
on page 34.
If the screen gets wet or any foreign objects become lodged on or adjacent to it, follow the ins
tructions in “Headset Care and
Maintenance” on page 25.

Storage

Do not store the headset in an unventilated area or in direct sunlight. If your headset is battery powered, remove the batteries before storing the headset for extended periods.
5
CONTENTS
Cautions and Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operational advisory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How use of the headset affects hearing safety . . . . . . . . . . . . . . . . . . 4
Volume control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Listening to the sounds of your aircraft . . . . . . . . . . . . . . . . . . . . . 4
Using entertainment audio sources . . . . . . . . . . . . . . . . . . . . . . . . 4
Other cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TriPort® headset earcup requirements . . . . . . . . . . . . . . . . . . . . . . 4
Earcup inner screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
We appreciate your choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Headset and cable variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Getting Your Headset Ready for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Locate the serial number for your product registration card . . . . . . . 10
Date of manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Decide where you want the boom microphone . . . . . . . . . . . . . . 10
Removing an attached boom microphone cable . . . . . . . . . . . . . 11
Attaching the boom microphone cable . . . . . . . . . . . . . . . . . . . . 11
Clothing clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Preparing to use battery power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Changing the optional operation switches . . . . . . . . . . . . . . . . . 13
Inserting batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Preparing the aircraft powered headset for use . . . . . . . . . . . . . . . . . 14
Attaching and removing the cable . . . . . . . . . . . . . . . . . . . . . . . . 14
Mounting the connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Details on making the connections . . . . . . . . . . . . . . . . . . . . . . . 16
Use proper adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Mono, stereo, and helicopter connection diagrams . . . . . . . 18
Using Your Headset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wearing it properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Conditions related to fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Microphone placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operating the battery powered headset . . . . . . . . . . . . . . . . . . . . . . 20
Power button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Volume control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Notice the individual earcup controls . . . . . . . . . . . . . . . . . . 21
Controlling the volume of a single battery powered headset 22
Volume control using multiple headsets . . . . . . . . . . . . . . . . 22
Battery power indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6
C
ONTENTS
Operating the aircraft powered headset . . . . . . . . . . . . . . . . . . . . . . . 23
Power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Volume control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Notice the individual earcup controls . . . . . . . . . . . . . . . . . . 24
Controlling the volume of a single aircraft powered headset 24
Volume control using multiple headsets . . . . . . . . . . . . . . . . 24
Headset Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Instructions for continued airworthiness . . . . . . . . . . . . . . . . . . . . . . 25
Cleaning the headset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Earcup TriPort® headset openings . . . . . . . . . . . . . . . . . . . . . . . . 25
Ear cushions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Microphone windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Earcup inner screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Headband cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Removing environmental moisture . . . . . . . . . . . . . . . . . . . . 27
Replacing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Microphone windscreen replacement . . . . . . . . . . . . . . . . . . . . . 27
Ear cushion replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Battery door replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Headband cushion replacement . . . . . . . . . . . . . . . . . . . . . . . . . 29
Boom microphone cable
or connector access cover replacement . . . . . . . . . . . . 29
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
In case of difficulty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FAA Technical Standards Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Service & Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
To return your headset to Bose for repair . . . . . . . . . . . . . . . . . . 34
Contact information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Ordering parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7
INTRODUCTION

We appreciate your choice

Congratulations on your purchase of a Bose® Aviation Headset .
This headset combines Bose Acoustic Noise Cancelling technology to electronically reduce unwanted aircraft noise, and Bose TriPort comfortable headset that delivers full-spectrum noise reduction.
We believe it is the finest aviation headset you can own.

Headset and cable variations

The Bose Aviation Headset is available in variations designed for general aviation and helicopter use. There are also battery powered and air
craft powered versions (Figure 4 on page 9).
The communications cable for your headset may be either straight or c
oiled, depending on the headset configuration you have purchased.
Features common to most variations:
• Acoustic Noise Cancelling headset technology
• TriPort headset technology
• Communications cable with integrated control module
• Flexible microphone boom with continuous position adjustments
• Adjustable headband
®
headset
®
headset technology for a smaller, lighter, more
• Replaceable ear cushions
• Replaceable fleece headband cushion
• Replaceable windscreen
• Cable-mounted clothing clip
8
I
NTRODUCTION

Figure 4

The (a) battery powered and (b) aircraft powered versions of the headset
(a)
(b)
9
GETTING YOUR HEADSET READY FOR USE
Serial number
Headband cushion

Locate the serial number for your product registration card

The Bose® Aviation Headset includes a product registration card in the carton.
Please fill in the requested information use this information to provide you with appropriate advisories and updates. Be sure to include your headset serial number, which can be found on teh barcode label located on the underside of the magnesium headband, underneath the headband cushion.

Figure 5

Locating the serial number under the head­band cushion
After locating your headset serial number, be sure to properly replace the headband cushion by pressing down firmly. For more information on replacing the headband cushion, see “Headband cushion replacement” on page 29.
and mail it to Bose. We will
10

Date of manufacture

Your headset’s date of manufacture is an important part of your serial number. It is the underlined, four-digit number that begins just after the first alphabetic letter in the serial number.
Example: 031963E
In this example, the date of manufacture is 3192. The first digit, 3,
efers to the year of manufacture (200
r refer to the day of the year (the 192
31920040E
3). The last three digits, 192,
nd
day of 2003).

Decide where you want the boom microphone

Depending on the headset configuration you purchased, your head­set may arrive with the boom microphone cable attached to the left ea
rcup or packed separately in the carton.
In either case, you can attach the boom microphone cable to either ea
rcup, as preferred.

Figure 6

Access cover
Connector pins
Cable assembly
Connector pins
L for left
Pulling the cable assembly straight out from the earcup
G
ETTING YOUR HEADSET READY FOR USE
Before you remove or attach the microphone, however, be sure to note the important markings for left (L) and right (R) above each earcup. These markings indicate which ear each earcup is intended to fit over.

Removing an attached boom microphone cable

1. Use a Phillips or straight blade screwdriver to loosen the two
screws at the base of the boom microphone cable assembly.
2. Pull the cable assembly straight out from the earcup to which it
is
attached (Figure 6).
CAUTION:
Twisting can damage the connector pins.
Do not twist the boom microphone cable while disconnecting it.

Attaching the boom microphone cable

Before you attach the boom microphone, make sure that the cable connector and its earcup connector are clean and free of debris.
1. Use a Phillips or straight blade
screws on the access cover near the bottom of the earcup where you want to attach the boom microphone.
2. Remove the cover to reveal the connector pins on the earcup.
3. Carefully line up the connector to the small connector pins on
th
e panel (Figure 7 on page 12).
CAUTION:
An improperly aligned connector will not make the connections
necessary for proper operation, and may cause damage.
screwdriver to loosen the two
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