Bose 3-2-1GS Series II, 3-2-1 Series II, 3-2-1GSX Series II Service Manual

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Page 1

Reference Number 273029-SM Rev. 12

Service Manual

3•2•1, 3•2•1GS and 3•2•1GSX Series II

Home Entertainment Systems

(US and non-US Standard and Premium Versions)

Electronic Copy Only

3•2•1 Series II System

•2•1GS Series II System

Page 2

CONTENTS

Safety Information ...................................................................................................................................3

Warranty ....................................................................................................................................................3

Product Description ................................................................................................................................4

Accessories..............................................................................................................................................4

Specifications:...................................................................................................................................... 5-8

Electrostatic Discharge Sensitive (ESDS) Device Handling ............................................................ 9

Part List Notes ..........................................................................................................................................9

Packaging Part List, 3•2•1 Series II Home Entertainment System (see Figure 1) ................. 10-11

Figure 1. 3•2•1 Series II Home Entertainment System Packaging View ............................................... 11

Packaging Part List, 3•2•1 Series II System Accessory Kit (see Figure 2) ...................................12

Figure 2. Accessory Kit Exploded View ..................................................................................................12

Main Part List, 3•2•1 II and 3•2•1GS II Console Assembly (see Figure 3) ..................................... 1 3

Figure 3. 3•2•1 Series II Standard Console Exploded View .................................................................. 14

Main Part List, 3•2•1GSX Console Assembly (see Figure 4)........................................................... 15

Figure 4. 3•2•1GSX Series II Premium Console Exploded View ............................................................ 16

Main Part List, Bass Module (see Figure 5)......................................................................................17

Figure 5a. Bass Module Exploded View (units built before 4/27/09) ....................................................17

Figure 5b. Bass Module Exploded View (units built after 4/27/09) ....................................................... 18

Main Part List, Standard 3•2•1 Array Assembly (see Figure 6) .......................................................19

Figure 6. Standard 3•2•1 Array Assembly Exploded View ..................................................................... 19

Main Part List, 3•2•1 GS Array Assembly (see Figure 7) .................................................................. 20

Figure 7. 3•2•1 GS Array Assembly Exploded View .............................................................................. 20

Electrical Part Lists ......................................................................................................................... 21-46

Console Main PCB Assembly......................................................................................................... 21-34

Console Tuner PCB Assembly ....................................................................................................... 35-38

Bass Module DSP/Amplifier PCB Assembly ................................................................................. 39-45

Bass Module Input/Output PCB Assembly ........................................................................................46

Disassembly Procedures ............................................................................................................... 47-53

Console Procedures ....................................................................................................................... 47-50

Bass Module Procedures .............................................................................................................. 51-52

Disassembly Procedures .....................................................................................................................53

Standard Satellite Array Procedures ..................................................................................................53

Gemstone Satellite Array Procedures ...............................................................................................53

Test Procedures .............................................................................................................................. 5

4-63

Console Procedures ....................................................................................................................... 54-61

Bass Module Procedures ....................................................................................................................62

Satellite Array Procedures ...................................................................................................................63

Figure 8. 3•2•1 Series II Console Test Setup Diagram.......................................................................... 65

Figure 9. 3•2•1 Series II Bass Module Test Setup Diagram .................................................................. 66

Computer Setup Procedure .......................................................................................................... 67-68

TAP Cable Construction ........................................................................................................................69

Bass Module Test Cable Construction ..............................................................................................70

Console Test Cable Construction .......................................................................................................71

Putting the Console into TAP mode ....................................................................................................72

Console TAP Commands................................................................................................................. 72-75

Changing the Region Code .................................................................................................................76

Obtaining System Information from the Media Center Display ............................................... 77-78

DVD Lock options ..................................................................................................................................79

3•2•1 Series II System Date of Manufacture Information ................................................................80

IC Diagrams ....................................................................................................................................... 81-90

Troubleshooting .............................................................................................................................. 91-92

Glossary of Terms..................................................................................................................................93

Service Manual Revision History .......................................................................................................94

Page 3

SAFETY INFORMATION

1. Parts that have special safety characteristics are identified by the symbol on schematics

or by special notes on the parts list. Use only replacement parts that have critical characteristics recommended by the manufacturer.

2. Make leakage current or resistance measurements to determine that exposed parts are

acceptably insulated from the supply circuit before returning the unit to the customer. Use the following checks to perform these measurements:

A. Leakage Current Hot Check-With the unit completely reassembled, plug the AC line cord

directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI) C101.1 "Leakage Current for Appliances" and Underwriters Laboratories (UL) UL6500 / UL60065 / IEC 60065 paragraph 9.1.1. With the unit AC switch first in the ON position and then in OFF position, measure from a known earth ground (metal waterpipe, conduit, etc.) to all exposed metal parts of the unit (antennas, handle bracket, metal cabinet, screwheads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milliamp. Reverse the unit power cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE UNIT TO THE CUSTOMER.

B. Insulation Resistance Test Cold Check-(1) Unplug the power supply and connect a jumper

wire between the two prongs of the plug. (2) Turn on the power switch of the unit. (3) Measure the resistance with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on the unit. When testing 3 wire products, the resistance measured to the product enclosure should be between 2 and infinite MOhms. Also, the resistance measured to exposed input/output connectors should be between 4 and infinite MOhms. When testing 2 wire prod- ucts, the resistance measured to exposed input/output connectors should be between 4 and infinite MOhms. If it is not within the limits specified, there is the possibility of a shock hazard, and the unit must be repaired and rechecked before it is returned to the customer.

CAUTION: The Bose® 3•2•1 Series II Home Entertainment System

contains no user-serviceable parts. To prevent warranty infractions,

refer servicing to warranty service stations or factory service.

PROPRIETARY INFORMATION

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE.

The Bose

3•2•1 and 3•2•1GS Series II Home Entertainment Systems are covered by a limited

1-year transferable warranty.

WARRANTY

Page 4

Overview:

The 3•2•1 Series II Home Entertainment Systems are the replacements for the 3•2•1 and 3•2•1GS Series I Home Entertainment Systems. They use the same system concept of a console with a dedicated bass module with TrueSpace

signal processed surround sound from

2 satellite arrays.

The 3•2•1 Series II product line consists of three total systems, the 3•2•1 Series II and 3•2•1GS Series II systems, and the 3•2•1GSX system. There are a few differences between these systems. The 3•2•1 Series II and the 3•2•1GS Series II system consoles do not contain a hard disc drive. The 3•2•1GSX console contains a hard disc drive with uMusic functionality. Refer to the system components listing below.

The 3•2•1 Series II system uses the standard, non-hard drive version of the console with graph- ite cloth covered full size array speakers. The 3•2•1GS Series II systems use the standard non- hard drive console with either graphite or silver metal grille array speakers with a silver or graphite array cable. These arrays are smaller than the non-GS arrays.

Both the standard and premium consoles will play video DVDs, DVD-R and DVD+R discs, audio CDs, Video CDs, CD-R and CD-RWs, and MP3 CDs. MP3 disc tracks must be burned in a single closed session. The MP3 disc format must be ISO9660 and each file must have an “.mp3” extension and have no other periods in the filename. The 3•2•1GSX system premium console will also play stored music in the form of MP3 files stored on the hard disc drive.

There is only one version of the bass module. The bass module electronics house some signal processing, power supplies and amplification for the console. The console and bass module are not compatible with the 3•2•1 Series I console and bass module. They cannot be used to re- place the other Series components. The speaker arrays are the same as currently used on the 3•2•1 and 3•2•1GS systems. The systems includes an enhanced universal type IR remote control similar to that used on the 3•2•1GS Series I system. The uMusic remote used with the 321GSX has buttons to control the uMusic funtionality of the hard disc drive in the premium console. These remotes are non-repairable.

System Components:

321 Series II Standard Console

Standard Graphite (cloth grilled) Arrays Bass Module Standard Remote Control

321GS Series II Standard Console

GS Arrays, silver or graphite, and color matching array cable Bass Module Standard Remote Control

321GSX Premium Console with HDD

GS Arrays, silver or graphite, and color matching array cable Bass Module uMusic Remote Control

PRODUCT DESCRIPTION

ACCESSORIES

The Bose 3•2•1 and 3•2•1GS Series II Home Entertainment Systems shelf speakers are com- patible with Bose mounting accessories, including the UB-20 wall brackets, UFS-20 floor stands and UTS-20 table stands.

Page 5

SPECIFICATIONS

System Specifications:

Power Rating:

US/Canada: 120VAC, 60 Hz, 300W Europe/UK/Aus: 220-240VAC, 50/60 Hz, 300W Japan: 100VAC, 50/60 Hz, 300W Dual Voltage: 115/230VAC, 50/60 Hz, 300W

Console Inputs: VIDEO, CAB/SAT, AUX

Video Outputs: Composite Video, S-Video, Component Video

External Antennas: FM, 75 Ohm F-Connector (PAL, Europe)

AM Loop, 2.5 mm mono connector

Maximum Ambient Temperature: 45 degrees C

Low Frequency Cut-off (typical):

Arrays: 3•2•1 Array Cube: 180 Hz

3•2•1GS Array Cube: 212 Hz

Bass Module: 45 Hz

Woofer Impedance: 1.5 Ohms nominal DC resistance single woofer

Weights:

3•2•1 Series II Packed System: 47.9 lb (21.7 kg) 3•2•1GS Series II Packed System: 44.1 lb (20.0 kg) Console: 6.8 lb (3.08 kg) Bass Module: 24.9 lb (11.77 kg) 3•2•1 Arrays, each: 3.0 lb (1.40 kg) 3•2•1GS Arrays, each: 1.1 lb (0.50 kg) IR Remote Control (batteries installed): 0.44 lb (0.20 kg)

Dimensions:

Console: 13.8 x 10.0 x 3.2 inches (34.9 x 25.3 x 8.2 cm) Bass Module: 14 x 7.5 x 20.1 inches (35.6 x 18.4 x 51.1 cm) Bass Module internal volume: 1205 cubic inches (19.7 liters) 3•2•1 Arrays: 7.9 x 5.3 x 3.4 inches (200 x 134 x 86 mm) 3•2•1GS Arrays: 5.6 x 2.6 x 4.2 inches (142 x 65 x 106 mm) IR Remote: 9.0 x 2.6 x 1.2 inches (229.6 x 64.8 x 31.2 mm)

Distortion and Noise: -78 dB THD+N, unweighted, 22-22 kHz for a

1 kHz signal at -1 dB -90 dB THD+N, unweighted, 22-22 kHz for a 1 kHz signal at -10 dB

Dynamic Range: -90 dB THD+N, unweighted,

22-22 kHz for a 1 kHz signal at -60 dB

Distortion: < 0.1% @ 0.5 W

Output Noise: < 400 mVrms, A-weighted

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System Specifications (continued):

Noise when Muted: < 400 uVrms, A-weighted

DC Offset: < 50 mVdc, all channels

Channel Balance: +/- 1.5 dB for all volume settings

Channel Separation: > 40 dB @ 1 kHz, > 30 dB @ 10 kHz, stereo mode

Console Specifications:

Compression Formats Supported for discs inserted into the DVD/CD drive: AC-3, MP3, DTS, MPEG-1 (VCD), MPEG-2

Compression Formats NOT Supported for discs inserted into the DVD/CD drive: SACD Format (Sony), MLP

Digital Formats Supported for sources connected to the digital inputs: AC-3, DTS, AAC (Japan only), PCM

Hard Disc Drive (GSX Console only) Toshiba 40 gb, model HDD2190TZE, stores about

200 hours of MP3 music files

Analog Input Characteristics:

Maximum source signal for ADC full scale: 2 Vrms Minimum source signal for ADC full scale: 200 mVrms

Input Impedance: 100k Ohms nominal +/- 10% Input Coupling: AC coupled to remove source DC offset

Output level from FM (mono, 75 kHz dev): 0.3 Vrms nominal Output level from AM (30% mod, 100 dBuV): 0.2 Vrms nominal

Source Impedance at 1 kHz: 1560 Ohms nominal, +/- 10%

Output Coupling: AC

S/PDIF Coaxial Input Characteristics: Sampling Rates Accommodated: 38 kHz, 44.1 kHz, 48 kHz Number of bits recognized: 16, 20 and 24

Input Impedance: 75 Ohms +/- 10%

Error Checking and Handling: Implements full error checking and handling,

considering CRC, validity bit, loss of lock, parity error, and bi-phase error.

Input Coupling: AC

SPECIFICATIONS

Page 7

Console Specifications (continued):

Optical S/PDIF Input Characteristics:

Sampling Rates Accommodated: 38 kHz, 44.1 kHz and 48 kHz Number of bits recognized: 16, 20 and 24 Error Checking and Handling: Implements full error checking and handling,

considering CRC, validity bit, loss of lock, parity error, and bi-phase error.

Input Connector: TOSLINK

Volume Control: 0 dB to full attenuation in 100 steps (100 - 0 indi-

cated). 0 volume causes the amplifiers to mute.

Film EQ: Selectable on or off

Tone Controls:

Treble Control: Range of -12 to +12 dB in 11 steps Bass Control: Range of -12 to +12 dB in 18 steps

FM Tuner Performance (per IHF-T-200):

Channel Spacing: US/Can/Dual Voltage: 200 kHz Euro/UK/Aus: 50 kHz Japan: 100 kHz

Band Limits:

US/Can/Dual Voltage: 87.7 MHz - 107.9 MHz Euro/UK/Aus: 87.50 MHz - 108.00 MHz Japan: 76.00 MHz - 90.00 MHz

De-emphasis:

US/Can/Dual Voltage: 75 usec Euro/UK/Aus/Japan: 50 usec

Mono Sensitivity (30dB (S+N+D)/(N+D):

US/Can/Dual Voltage: (98 MHz) 15dBf nom/17.5 dBf limit

20 dBf nom / 25 dBf limit Euro/UK/Aus: (98 MHz) 16.0 dBf nom / 18.5 dBf limit Japan: (83 MHz) 15.0 dBf nom / 17.5 dBf limit

50 dB Stereo Quieting Sensitivity:

US/Can/Dual Voltage (98 MHz): 38 dBf nom / 41.5 dBf limit Euro/UK/Aus (98 MHz): 39.0 dBf nom / 42.5 dBf limit Japan (83 MHz): 38 dBf nom / 41.5 dBf limit

Signal to Noise Ratio @ 65 dBf: 74 nom / limit 69 dB mono, 70 nom / limit 65 dB

stereo

Harmonic Distortion @ 65 dBf: Mono 0.3% / limit 0.6%, stereo 0.4% / limit 0.8%

Capture Ratio @ 45 dBf: 2.0 dB nominal / limit 3.0 dB

AM Rejection @ 45 dBf: 60 dB nominal / 50 dB limit

SPECIFICATIONS

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SPECIFICATIONS

Console Specifications (continued):

Adjacent Chan Selectivity (200 kHz): 13 dB nominal / 10 dB limit @ 45 dBf

Alternate Chan Selectivity (400 kHz):

US/Can/Dual/Japan: 70 dB nom/65 dB limit @ 45 dBf Euro/UK/Aus: 75 dB nom/70 dB limit @ 45 dBf

Image Rejection:

US/Can/Dual/Japan: 45 dB nominal / 40 dB limit Euro/UK/Aus: Meets FTZ (Fernmelde Technischer Zentralamt)

requirement

RF Intermodulation: 65 dB nominal / 55 dB limit

Sub-carrier Product Rejection (at speaker): 55 dB nominal / 45 dB limit

Frequency Response relative to ideal deemphasis: 30 Hz to 15 kHz +/- 1.0 dB nominal, +/- 2.0 dB limit

Stereo Channel Separation @ 1 kHz: 35 dB nominal / 25 dB limit

Auto Stop Level (seek): 30 dBf +/-5

Mono/Stereo Threshold: 40 dBf +/-5

AM Tuner Performance (per IHF-T-100):

Channel Spacing:

US/Can/Dual: 10 kHz Euro/UK/Aus/Japan: 9 kHz

Band Limits:

US/Can/Dual: 530 kHz - 1710 kHz Euro/UK/Aus: 522 kHz - 1611 kHz Japan: 531 kHz - 1629 kHz

Usable Sensitivity (mono, 1080 kHz): 48 dB nominal / 54 dB limit Adjacent Channel Selectivity: 23 dB nominal / 18 dB limit Alternate Channel Selectivity: 30 dB nominal / 25 dB limit Image Rejection: 40 dB nominal / 35 dB limit Auto Stop Level: 58 dBuV/m +/- 5 dB Signal to Noise Ratio: 50 dB nominal / 45 dB limit Distortion ( 30% modulation): 1.0% nominal / 1.4% limit Frequency Response: 220 Hz: -3 dB nominal / -6 dB limit

2.0 kHz: -3 dB nominal / -6 dB limit

Page 9

PART LIST NOTES

1. This part is not normally available from Customer Service. Approval from the Field Service

Manager is required before ordering.

2. The individual parts located on the PCBs are listed in the Electrical Part List.

3. This part is critical for safety purposes. Failure to use a substitute replacement with the

same safety characteristics as the recommended replacement part might create shock, fire and/or other hazards.

4. This part is referenced for informational purposes only. It is not stocked as a repair part. Refer

to the next higher assembly for a replacement part.

ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)

DEVICE HANDLING

This unit contains ESDS devices. We recommend the following precautions when repairing, replacing or transporting ESDS devices:

• Perform work at an electrically grounded work station.

• Wear wrist straps that connect to the station or heel straps that connect to conductive

floor mats.

• Avoid touching the leads or contacts of ESDS devices or PC boards even if properly

grounded. Handle boards by the edges only.

• Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert

unprotected devices into materials such as plastic, polystyrene foam, clear plastic bags, bubble wrap or plastic trays.

Page 10

PACKAGING PART LIST

3•2•1 Series II Home Entertainment System (see Figure 1)

Item

Number

Description Part Number Qty Note

1 COMMITMENT LETTER 251001 1 2 SHEET, QUICKSTART, 321II, GS, GLOBAL 298312-001 1 4

SHEET, QUICKSTART, GSX, GLOBAL 298288-001 3 ACCESSORY KIT, 321 II - 1 4 4 LINE CORD, 120V, DET, BLK (US/CAN) 260082-101 1 3

LINE CORD, 230V, DET, 96" (EURO) 280135-1310

LINE CORD, 230V, DET, 72" (UK) 347330-0010

LINE CORD, 240V, DET, BLK (AUS) 284243-101

LINE CORD, 100V, DET, BLK (JAPAN) 280136-1310 5 BAG, POLY, 13.5 x 35 x9.5 x 2.5 mil 114522 1 6 PACKING, TOP, EPS, CONSOLE 276335 1 7 CONSOLE ASSY, DVD (STD) GRPH 1

REGION 1 (US/CAN, DUAL VOLT RG1) 291433-1111F

REGION 4 (DUAL V OLT RG4) 291433-1141F

REGION 2 (EURO, UK, DUAL VOLT RG2) 291433-2121F

REGION 4 (AUS ) 291433-2141F

REGION 2 (JAPAN) 270900-3121F

CONSOLE ASSY, DVD + HDD (GSX) GRPH 1

REGION 1 (US/CAN, DUAL VOLT RG1) 291433-1112F

REGION 4 (DUAL V OLT RG4) 291433-1142F

REGION 2 (EURO, UK, DUAL VOLT RG2) 291433-2122F

REGION 4 (AUS ) 291433-2142F

REGION 2 (JAPAN) 270900-3122F 8 PACKING, TOP-BTM, EPS, BASS MODULE 276334 2 9 PACKING, TOP-BTM, EPS, SAT 276336 1

RRA Y ASS Y, 321 II, GRAPHITE 255198-101 2 ARRAY ASSY, 321 II GS, GRAPHITE 269990-001 2 ARRAY ASSY, 321 II GS, SILVE R 269990-003 2

11 ASSY, BASS MODULE, 120V, GRAPH 273031-111S9 1 US/CAN/JAP

ASSY, BASS MODULE, 230V, GRAPH 273031-211S9 EU/UK/AUS

SSY, BASS MODULE, 115/230V, GRAPH 273031-611S9 DUAL VOLT

12 CARTON, RSC, 321 II 276333 1

CARTON, RSC, 321 IIGS 277060 CARTON, RSC, 321 IIGSX 282425

13 GUIDE, OWNERS, 3-LANG 321 II and GS 274559 1

GUIDE, OWNERS, 5-LANG 321 II and GS 274560 GUIDE, OWNERS, 3-LANG 321GSX 298288-001

14 CARD, REGISTRATION (US/CANADA) 278529-001 1 15 SHEET, SLIP, COMPONENT AUDIO 255805 1 16 A DDRESS PAGE, BOSE 259434 1 17 BAG, POLY, 14.38 x 9.87 x 2 mil 103351 1 18 CARD, 3.2.1 UPDATE 268158 1 19 DVD, SETUP AND DEMO, 321 II, NTSC 277723 1

DVD, SETUP AND DEMO, 321 II, PAL 277724

- ADAPTOR, 120/230V, POLARIZED (DUAL VOLTAGE)

147013 1 3

- SHEET, INSTRUCTION, ADAPTOR (DUAL) 147751 1

- LETTER, EULA (GSX SYSTEMS) 279581-001 1

- WARRANTY CARD, 1 YEAR, GLOBAL

324486-0010

Page 11

Figure 1. 3

•2•1 Series II Home Entertainment System Packaging View

910

13 14 15 16 17 18

ARRAYS (ITEM 10) INSIDE EPS FOAM

PACKAGING PART LIST

3•2•1 Series II Home Entertainment System, continued (see Figure 1)

Page 12

Figure 2. Accessory Kit Exploded View

PACKAGING PART LIST

3•2•1 Series II Home Entertainment System Accessory Kit (see Figure 2)

Item

Number

Description Part Number Note

1 CARTON, DI E CUT, ACCESSORY KIT , 32 1 II 276337

CABLE, AUD IO, DUAL RCA 185931-101

NTENNA, FM DIPOLE, 75 OHM, F CONN

(

US/CAN, JAPAN, DUAL RG1)

347426-0010

ANTENNA, FM, DIPOLE, PAL CONN

(EURO, UK, AUS, DUAL RG2 & RG4)

347423-0010

4 CABLE, VIDEO, 6', YL 3 47428-0010 5 REMOTE, IR, ADVANCED, 321 II / 32 1GS II

(PREPACKAGED REMOTE, BOSE P/N: 327236-0010)

288579-201 US/CAN

REMOT E, IR, ADVANCED, 321 II / 321GS II 288579-202 EURO/UK/AUS REMOTE, IR, 321 II AND 321GS II 288579-203 JAPAN REMOTE, IR, ADVANCED, 321G SX II

(PREPACKAGED REMOTE, BOSE P/N: 327236-1010)

288579-211 US/CAN

REMOTE, IR, ADVANCED, 321G SX II 288579-222 EURO/UK/AUS REMOTE, IR, 321GSX II 288579-233 JAPAN

NTENNA, ASSY, AM, CD 20 199824-002 7 BAG, POLY, 4 x 6 x 2 mil 143393 4 8 BATTERY, CARBON, AA SIZE 147538 9 C ABLE, 15 FT , STA NDA R D A RR AY, 9 PIN , GR PH 255123-101

CABLE, 15 FT, GEMSTONETM ARRAY, 9 PIN, GRPH 269984-101

CABLE, 15 FT, GEMSTONE ARRAY, 9 PIN, SILVER 269984-103 10 BUMPER, RECESSED, FOOT, .88" 142839 11 FOOT, CLEAR, .312 X 0.85 178321-04 12 CABLE, B ASS MODU LE, 13 PIN, GRAPHITE, 10 FT 281528 -10 11 13 PACKING, INSERT, ACCESSORY KIT, 321 II 276338

CABLE, BASS MODU LE, 13 PI N, GRA PHITE, 25 FT 2 815 28- 10 01 SE RV IC E PART

- C A BLE, 40 FT, S TA NDAR D A RR A Y, 9 PIN , GR A PH CABLE, 40 FT, GEMSTONE ARRAY, 9 PIN, GRAPH CABLE, 40 FT, GEMSTONE ARRAY, 9 PIN, SILVER

262070-101 282301-101 282301-103

SERVICE PART

- C A BLE, SWITC HE D, SC A RT TO S -VID EO 2 75356-101 EURO/ UK/

US/DUAL

Page 13

MAIN PART LIST

3•2•1 II and 3•2•1GS II Console Assembly (see Figure 3)

Item

Number

Description Part Number Qty. Note

1 COVER, GATE (USED TO COVER RECESSS

IN THE TOP COVER, ITEM 3 BELOW)

270910-001 1

2 PRESSURE SENSITI VE ADHESIVE, DI E-C UT

(U SED TO SECUR E ITEM 1 TO I TEM 3)

276995-001 1

3 COVER, CONSOLE, DVD, GRAPHITE 312578-001 1 4 SHIELD, UPPER, COVER 270911-001 1 5 GASKET, EMI (FM ANTENNA CONNECTOR) 276947-001 1 6 PCB ASSY, TUNER (US/CAN, DUAL RG4) 317631-001 or

286177-501

1 2

PCB ASSY, TUNER (EU/UK/AUS/DUAL RG2) 286177-402

PCB ASSY, TUNER, PROG (JAPAN) 286177-503 7 DRIVE, DVD-ROM, TOHEI 301728-006 1 8 CABLE, RIBBON, ATAPI, 40 POS, 260 MM 270918-0280 1 9 CABLE, POWER, DVD, 265 MM 304996-1265 1

10 BRACKET, DVD, GRAPHITE 270904-001 1 11 SCREW, M3-0.5 x 8, DOME W ASHER 271671-001 4 12 HEATSINK, DSP 270920-001 1 13 CABLE, TUNER, 13 COND, FFC 271573- 120 1 14 CABLE, BUTTON, 135 MM 270914-135 1 15 CABLE, DISPLAY, FFC, SHLD, 5 POS, 110 MM 270601-05110 1 16 GASKET, EMI (BOSE LINK CONNECTOR) 279058-001 1 17 PCB ASSY, MAIN, PROGRAMMED,

STANDARD (US/CANADA, EURO, UK, AUS)

286173-107 or

299701-207

1 2

PCB ASSY, MAIN, PROGRAMMED,

STANDARD (JAPAN)

286173-003S

18 TAPE, SHIELDING (N/A IN LATER UNITS) 279013-001 1 19 SHIELD, LOWER, BASE 270902-001 1 20 LABEL, INPUT/OUTPUT, CONSOLE 272176-001 1 21 BASE, CONSOLE, DVD, G RAPHITE 270901-001 1 22 FOOT, RUBBER, 12.7 DIA. x 2.38 THICK 260465 4 23 SCREW, # 8-11, COMBO DRIVE 271670-036 6 24 DISPLAY, VACUUM FLUORESCENT (VFD) 275866-001 1 25 CABLE, IR, 32 MM 270915-032 1 26 PAD, SWITCH 270916-001 1 27 BUTTON PCB (PART OF MAIN PCB ASSY) - 1 28 IR RECEIVER PCB (P/O MAIN PCB ASSY) - 1 29 SCREW, TAPP, 8-11 x .625, PAN, X SQ. EN 250817-10 3 30 BEZEL, INNER 312577-001 1 31 PIN, EJECTOR, DVD 271619-001 1 32 OUTER BEZEL ASSY, CONSOLE 277514-001 1 33 NAMEPLATE, 29 MM, DIAMOND CUT 279015-001 1 34 DVD BEZEL SU B- ASSEMBLY, CONS ISTS OF:

BEZEL, DVD SPRING, TORSION LENS, DVD

282440-001 270912-001

319838-0001

312575-001

4 4 4

- FOAM, BEZEL, CONSOLE 280134-001 4

Page 14

Figure 3. 3

•2•1 Series II Standard Console Exploded View

22 4x

23 6x

Page 15

MAIN PART LIST

3•2•1GSX Console Assembly (see Figure 4)

Item

Number

Description Part Number Qty. Note

1 COVER, GATE, PREMIUM 282417-002 1 2 PRESSURE SENSITIVE ADHESIVE, DIE-CUT 276995-001 1 3 COVER, CONSOLE, DVD, GRAPHITE 312578-001 1 4 SHIELD, UPPER, COVER 270911-001 1 5 GASKET, EMI (FM ANTENNA CONNECTOR) 276947-001 1 6

PCB ASSY, TUNER (US/CAN, DUAL RG4) 317631-001 or

286177-501

1 2

PCB ASSY, TUNER (EU/UK/AUS/DUAL RG2)

286177-402

PCB ASSY, TUNER, PROG (JAPAN) 286177-503 7 DRIVE , DVD-ROM, TOHEI 301728-006 1 8 CABLE, RIBBON, ATAPI, 40 POS, 260MM 270918-0280 1 9 CABLE, POWER, DVD, 265 MM 304996-1265 1

10 BRACKET, DVD, GRAPHITE 270904-001 1 11 SCREW, M3-0.5 x 8, DOME WASHER 271671-001 4

SCREW, M3-0.5 x 8, DOME WASHER (RoHS) 282505-001 4

12 CABLE, BUTTON, 135 MM 270914-135 1 13 CABLE, DISPLAY, FFC, SHLD, 5 POS, 110 MM 270601-05110 1 14 CABLE, TUNER, 13 COND, FFC 271573-120 1 15 CABLE, RIBBON, HDD, 150MM 270919-0150 16 HDD ASSEMBLY, PROG, INCLUDES :

HARD DRIVE, PROGRAMMED; PAD, THERMAL; PLATE, HEATSINK; AND 2 SCREWS

284481-017S 1

17 PCB ASSY, MAIN, PROG (US/CAN, EU, UK , A US) 303186-013 1 2

PCB ASSY, MAIN, PROG (JAPAN) 286173-053 or

286173-073S 18 HEATSINK, DSP 270920-001 1 19 SHIELD, LOWER, BASE , PREMIUM VERS ION 270902-002 1 20 LABEL, INPUT/OUTPUT, PREMIUM VERSION 272176-001 1 21 BASE, CONSOLE, DVD, GRAPHITE 270901-001 1 22 FOOT, RUBBER, 12.7 DIA. x 2.38 THICK 260465 4 23 SCREW, #8-11, COMBO DRIVE, BLUNT 283113-036 6

SCREW, #8-11, COMBO DRIVE, BLUNT (RoHS) 289508-036 6 24 DISPLAY, VACUUM FLUORESCENT (VFD) 275866-001 1 25 CABLE, IR, 32 MM 270915-032 1 26 PAD, SWITCH 270916-001 1 27 BUTTON PCB ( PART OF MAIN PCB ASSY) - 1 28 IR RCVR PCB (PART OF MAIN PCB ASSY) - 1 29 FOAM, BE ZEL, CONSOLE 280134-001 4 30 BEZEL, INNER 312577-001 1 31 PIN, EJECTOR, DVD 271619-001 1 32 SCREW, TAPP, 8-11 x .625, PAN, X SQ. EN 250817-10 3

SCREW, TAPP, 8-11 x .625, PAN, X SQ. (RoHS) 288376-010 3 33 OUTER BEZEL ASSY, PREMIUM 321 277514-002 1 34 NAMEPLATE, 29 MM, DIAMOND CUT 279015-001 1 35 DVD B EZEL SUB-ASSEM BLY, CONSISTS OF:

BEZEL, DVD SPRING, TORSION LENS, DVD

282440-001 270912-001

319838-0001

312575-001

4 4 4

Page 16

Figure 4. 3

•2•1GSX Series II Premium Console Exploded View

22234x

294x

Page 17

Figure 5a. Bass Module Exploded View

MAIN PART LIST

Bass Modules built before 4/27/09 (see Figure 5a)

26x

32x

94x

103x

Item

Number

Description Part Number Qty. Note

1 FOAM TAPE, .32" W 255202 2 ft. 2 SCREW, TAPP, 8-11 x .5, PAN, ASY, SQ 250817-08 6 3 BRACKET, COVER, AMP 255179 1 4 SCREW, MACH, SEMS, WSHR, 10-32 x 0.5 264824-0 8 4 5 XFMR, EI, 100V, 50/60HZ (US/CAN, JAPAN) 261278-102 1 3

XFMR, EI, 230V, 50/60HZ (EURO, UK, AUS) 261276-102

XFMR, EI, 115/230V, 50/60HZ (DUAL VOLT) 261277 -102

6 ENCLOSURE, REAR, GRPH (US/CAN, JAPAN) 278055-301 1

ENCL OSURE, R EAR, GRPH

(

EURO, UK, AUS) 278055-311

ENCLOSURE, REAR, GRPH (DUAL VOLT) 278055-321

7 SCREW, 6- 32 x 1 /2 THREAD ROLLING 25 8492-08 4 8 CABLE, INPUT / OUTPUT, DIGITAL 275 179-0190 1

9 SCREW, TT, 8-32 x 0.5, PAN, XREC/SQ 255191-08 4 10 PAD, FOAM, .25" x .75" x .06" 278144 -001 3 11 PCB ASSY, INPUT/OUTPUT (US/CAN, JAPAN) 286180-001 1 2

PCB ASSY, INPUT/OUTPUT (EURO, UK, AUS) 299723-002

PCB ASSY, IN PUT/OUTPUT (DUAL VOLT) 316686-006S 12 CABLE, ARRAY, 10 CONDUCTOR 271561-0190 1 13 BRACKET, INPUT / OUTPUT PCB 267182-001 1 14 SCREW, TAPP, 6-13 x .5, PANN 172783-08 2 15 BRACKET, HEATSINK 267183-001 1 16 PCB ASSY, DSP, PROG, ROHS 299702-112S 1 17 PAD, THERMAL, DIODE 267968-075 1

Page 18

Figure 5b. Bass Module Exploded View

MAIN PART LIST

Bass Modules built after 4/27/09 (see Figure 5b)

Item

Number

Description Part Number Qty. Note

1 GASKET, FOAM, .32X12.0X.125 255202 2 ft. 2 SCREW, TAPP, 8-11 x .437, PAN, XRC/S 289388-007 6 3 BRACKET, COVER, BASS MODULE 255179 2 4 SCREW, TT, 8-32X0.5, PAN, XREC/SQ 289394-008 4 5 XFMR, EI, 100V, 50/60HZ, US/CAN/JAPAN 261278-102 1 3

XFMR, EI, 230V, 50/60HZ, EU/UK/AP/LAT MKT 261276-102

XFMR, EI, 115/230V, 50/60HZ, AP/LAT MKT/MIL 261277-102 6 BRACKET, HEATSINK, SNAP-ON 267183-001 1 7 CABLE, I/O, DIGITAL 275179-0190 1 8 ENCLOSURE, REAR, US/JAPAN 278055-301 1

ENCLOSURE, REAR, EU/UK/AP/LAT MKT 278055-311

ENCLOSURE, REAR, AP/LAT MKT/MIL 278055-321 9 SCREW, TT, 8-32X0.5, PAN, XREC/SQ 289393-008 4

10 PAD, FOAM, .25X.75X.06 278144-001 3 11 PCB ASSY, I/O, US/JAPAN 286180-001 1 2

PCB ASSY, I/O, E U/UK/AP/LAT MKT 299723-002

PCB ASSY, I/O, DUAL VOLT, A P/LAT MKT/MIL 316686-006S

12 CABLE, ARRAY, 10 CONDUCTOR 271561-0190 1 13 BRACKET, INPUT/OUTPUT PCB 267182-001 1 14 S CREW, 6-13X0.5, PAN, XREC/SQ 288374-008 2 15 TAPE, MYLAR, DIE-CUT 317599 1 16 PCB ASSY, DSP/AMP, PROGRAMMED 299702-112S 1 2 17 P AD, THERMAL, DIODE 307566-017 1 18 THERMAL GREASE 144087 .032 4

Page 19

MAIN PART LIST

Standard 3•2•1 Array Assembly (see Figure 6)

Figure 6. Standard 3

•2•1 Array Assembly Exploded View

RED

BLACK

RED

BLACK

TWIDDLER DRIVER

ARRAY ENCLOSURE

RED

BLACK

RED

BLACK

REAR PANEL TERMINAL STRIP

Item

Number

Description Part Number Qty per

Array

Note

1 GRILLE, ARRAY, GRAPHITE 255196-001 1 2 NAMEPLATE, BOSE® LOGO 255177-001 1

Note: Only the parts listed above are replaceable.

Page 20

MAIN PART LIST

3•2•1 GS Array Assembly (see Figure 7)

44x

58x

Figure 7. 3•2•1 GS Array Assembly Exploded View

Item

Numb er

Description Part Number Qty. Note

1 TWIDDLERTM DRIVER ASSY, 50MM 359302-0010 2 2 GRILLE, METAL, ARRAY, GRAPHITE

GRILLE , METAL, ARRAY, SILVER

302256-001 302256-003

3 NAMEPLATE, BOSE, ARRAY 2 69981-001 1 4 FOAM, GRILLE, ARRAY 272036-001 4 5 SCREW, HILO, 4-16 x .375, P AN, XREC 181621-06 8

Page 21

ELECTRICAL PART LIST

Resistors

Console Main PCB Assembly

Reference

Designator

Description Part Number Note

JP1 JUMPER, CHIP, 0603

(USED ON UNITS BUILT BEFORE 5/4/07)

196042

R4 33.2K, 0603, 1/10W, 1% 191 465-3322 R8 1K, 0603, 1/10W , 1% 191 465-1001 R10 9.09K, 0603, 1/10W, 1% 191465-9091 R11 39.2K, 0603, 1/10W, 1% 191465-3922 R13 9.09K, 0603, 1/10W, 1% 191465-9091 R14 18.2K, 0603, 1/10W, 1% 191465-1822 R15 1K, 0603, 1/10W , 1% 191465-1001 R17 33.2K, 0603, 1/10W, 1% 191465-3322 R19 1K, 0603, 1/10W , 5% 199403-102 R20 499 OHM, 0603, 1/10W, 1% 191465-4990 R21 499 OHM, 0603, 1/10W, 1% 191465-4990 R22 499 OHM, 0603, 1/10W, 1% 191465-4990 R30 10K, 0603, 1/10W, 1% 191465-1002 R33 1K, 0603, 1/10W , 5% 199403-102 R35 10K, 0603, 1/10W, 1% 191465-1002 R36 13K, 0603, 1/10W, 1% 191465-1302 R37 3.74K, 0603, 1/10W, 1% 191465-3741 R40 39.2K, 0603, 1/10W, 1% 191465-3922 R42 4.7K, 06 03, 1/10W, 5% 199403 -472 R43 4.7K, 06 03, 1/10W, 5% 199403 -472 R44 22 OHM, 0603, 1/10W, 5% 199403-220 R3200 5.6K, 06 03, 1/10W, 5 % 199403 -562 R3202 5.6K, 06 03, 1/10W, 5 % 199403 -562 R3203 10K, 0603, 1/10W , 1% 191465-10 02 R3204 10K, 0603, 1/10W , 5% 199403-103 R3206 5.6K, 06 03, 1/10W, 5 % 199403 -562 R3207 10K, 0603, 1/10W , 5% 199403-103 R3215 5.6K, 06 03, 1/10W, 5 % 199403 -562 R3216 5.6K, 06 03, 1/10W, 5 % 199403 -562 R3217 5.6K, 06 03, 1/10W, 5 % 199403 -562 R4000 1.0 0K, 0805, 1/10W, 1% 133625-1001 R4001 1.0 0K, 0805, 1/10W, 1% 133625-1001 R4003 1.0 0K, 0805, 1/10W, 1% 133625-1001 R4005 1.0 0K, 0805, 1/10W, 1% 133625-1001 R4006 1.0 0K, 0805, 1/10W, 1% 133625-1001 R4008 1.0 0K, 0805, 1/10W, 1% 133625-1001 R4009 100K, 0603, 1/1 0W, 1% 191 465-1003 R4010 100K, 0603, 1/1 0W, 1% 191 465-1003 R4013 100K, 0603, 1/1 0W, 1% 191 465-1003 R4014 100K, 0603, 1/1 0W, 1% 191 465-1003 R4016 100K, 0603, 1/1 0W, 1% 191 465-1003 R4024 100K, 0805, 1/1 0W, 5% 133 626-1045 R4025 100K, 0805, 1/1 0W, 5% 133 626-1045 R4038 22 OHM, 0805, 1/10W, 5% 133626-2205

Page 22

ELECTRICAL PART LIST

Resistors (continued)

Console Main PCB Assembly

Reference

Designator

Description Part Number Note

R4090 1.00K, 0805, 1/10W, 1% 133625-1001 R4091 1.00K, 0805, 1/10W, 1% 133625-1001 R4099 10K, 0603, 1/10W, 1% 191465-1002 R4100 1.00K, 0805, 1/10W, 1% 133625-1001 R4101 1.00K, 0805, 1/10W, 1% 133625-1001 R4102 1.00K, 0805, 1/10W, 1% 133625-1001 R4103 1.00K, 0805, 1/10W, 1% 133625-1001 R4104 100K, 0603, 1/10W, 1% 19 1465-1003 R4105 100K, 0603, 1/10W, 1% 19 1465-1003 R4106 100K, 0603, 1/10W, 1% 19 1465-1003 R4107 100K, 0603, 1/10W, 1% 19 1465-1003 R4108 100K, 0603, 1/10W, 1% 19 1465-1003 R4109 100K, 0603, 1/10W, 1% 19 1465-1003 R4110 100K, 0603, 1/10W, 1% 19 1465-1003 R4111 100K, 0603, 1/10W, 1% 19 1465-1003 R4112 100K, 0603, 1/10W, 1% 19 1465-1003 R4113 100K, 0603, 1/10W, 1% 19 1465-1003 R4114 100K, 0603, 1/10W, 1% 19 1465-1003 R4115 100K, 0603, 1/10W, 1% 19 1465-1003 R4116 100K, 0603, 1/10W, 1% 19 1465-1003 R4117 100K, 0603, 1/10W, 1% 19 1465-1003 R4118 100K, 0603, 1/10W, 1% 19 1465-1003 R4119 1.00K, 0805, 1/10W, 1% 133625-1001 R4120 100K, 0603, 1/10W, 1% 19 1465-1003 R4121 150 OHM, 08 05, 1/10W, 5% 133626-1515 R4122 150 OHM, 08 05, 1/10W, 5% 133626-1515 R4200 2.21K, 0603, 1/10W, 1% 191465-2211 R4201 10K, 0603, 1/10W, 5% 199403-103 R4202 1K, 060 3, 1/10W, 1% 191465-1001 R4217 10K, 0603, 1/10W, 1% 191465-1002 R4218 30K, 0603, 1/10W, 5% 199403-303 R5000 75 OHM, 060 3, 1/10W, 5% 199403-750 R5001 75 OHM, 060 3, 1/10W, 5% 199403-750 R5002 75 OHM, 060 3, 1/10W, 5% 199403-750 R5003 10K, 0603, 1/10W, 5% 199403-103 R5004 4.75K, 0603, 1/10W, 1% 191465-4751 R6200 10K, 0603, 1/10W, 5% 199403-103 R6201 1K, 060 3, 1/10W, 5% 199403-102 R6210 1K, 060 3, 1/10W, 5% 199403-102 R6212 1K, 060 3, 1/10W, 5% 199403-102 R6213 1K, 060 3, 1/10W, 5% 199403-102 R6214 10K, 0603, 1/10W, 1% 191465-1002 R6215 1K, 060 3, 1/10W, 5% 199403-102 R6314 10K, 0603, 1/10W, 5% 199403-103 R6315 499 OHM, 06 03, 1/10W, 1% 191465-4990

Page 23

ELECTRICAL PART LIST

Console Main PCB Assembly

Resistors (continued)

Reference

Designator

Description Part Number Note

R6317 499 OHM, 0603, 1/10W , 1% 191465-4990 R6319 499 OHM, 0603, 1/10W , 1% 191465-4990 R6500 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6501 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6502 10K, 0603, 1/10W, 5% 199403-103 R6503 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6504 2.21K, 06 03, 1/10W, 1% 191465-2211 R6505 10K, 0603, 1/10W, 1% 191465-1002 R6506 1.00K, 08 05, 1/10W, 5% 133626-1025 R6510 2.21K, 06 03, 1/10W, 1% 191465-2211 R6511 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6512 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6513 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6514 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6521 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6522 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6523 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6524 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6700 330 OHM, 2ES, 0805, 1/10W, 5% 133626-3315 R6701 330 OHM, 2ES, 0805, 1/10W, 5% 133626-3315 R6704 1K, 0603, 1/10W, 5% 199403-10 2 R6705 330 OHM, 2ES, 0805, 1/10W, 5% 133626-3315 R6706 330 OHM, 2ES, 0805, 1/10W, 5% 133626-3315 R6707 330 OHM, 2ES, 0805, 1/10W, 5% 133626-3315 R6718 20.0K, 08 05, 1/10W, 5% 133626-2035 R6719 20.0K, 08 05, 1/10W, 5% 133626-2035 R6809 30K, 0603, 1/10W, 5% 199403-303 R6810 4.7K, 060 3, 1/10W , 5% 199403-472 R6811 2.21K, 06 03, 1/10W, 1% 191465-2211 R6812 2.21K, 06 03, 1/10W, 1% 191465-2211 R6813 100 OHM, 0603, 1/10W , 5% 199403-10 1 R6815 10K, 0603, 1/10W, 1% 191465-1002 R6816 30K, 0603, 1/10W, 5% 199403-303 R6818 10K, 0603, 1/10W, 1% 191465-1002 R6819 22 OHM, 0805, 1/10W, 5% 133626- 2205 R7000 10K, 0603, 1/10W, 5% 199403-103 R7001 100 OHM, 0603, 1/10W , 5% 199403-10 1 R7002 100 OHM, 0603, 1/10W , 5% 199403-10 1 R7003 1.5K, 060 3, SMD, 1/10W, 5% 199403-15 2 R7004 3.32 OHM, 0603, 1/10W, 1% 1 91465-3R32 R7005 1.5K, 060 3, 1/10W , 5% 199403-152 R7007 15K, 0603, 1/10W, 5% 199403-153 R7008 1K, 0603, 1/10W, 5% 199403-10 2 R7009 100 OHM, 0603, 1/10W , 5% 199403-10 1 R7010 100 OHM, 0603, 1/10W , 5% 199403-10 1

Page 24

ELECTRICAL PART LIST

Console Main PCB Assembly

Resistors (continued)

Reference

Designator

Description Part Number Note

R7013 1K, 0603, 1/10W, 5% 199403-102 R7014 1K, 0603, 1/10W, 5% 199403-102 R7015 4.7K, 0603, 1/10W, 5% 199403-472 R7019 1K, 0603, 1/10W, 5% 199403-102 R7020 2.21K, 0603 , 1/10W , 1% 191465-2211 R7021 13K, 0603, 1/10W, 5% 199403-133 R7022 13K, 0603, 1/10W, 5% 199403-133 R7258 100 OHM, 0 603, 1/10W, 5% 199403-101 R7259 187 OHM, 0 603, 1/10W, 1% 191 465-1870 R7260 187 OHM, 0 603, 1/10W, 1% 191 465-1870 R7261 100 OHM, 0 603, 1/10W, 5% 199403-101 R7501 33 OHMS, 0603, .1W, 5%

(

USED ON UNITS BUILT AFTER 5/4/07)

199403-330

R7753 100 OHM, 0 603, 1/10W, 5% 199403-101 R7754 100 OHM, 0 603, 1/10W, 5% 199403-101 R7758 10K, 0603, 1/10W, 5% 199403-103 R7759 100 OHM, 0 603, 1/10W, 5% 199403-101 R7760 33 0 OHM, 2 ES, 0805, 1/10W, 5% 133626-3315 R8000 75 OHM, 06 03, 1/10W, 5% 199403-750 R8001 75 OHM, 06 03, 1/10W, 5% 199403-750 R8002 75 OHM, 06 03, 1/10W, 5% 199403-750 R8004 75 OHM, 08 05, 1/10W, 5% 133626-7505 R8005 75 OHM, 08 05, 1/10W, 5% 133626-7505 R8006 75 OHM, 08 05, 1/10W, 5% 133626-7505 R8007 470 OHM, 0 603, 1/10W, 5% 199403-471 R8008 470 OHM, 0 603, 1/10W, 5% 199403-471 R8012 100 OHM, 0 603, 1/10W, 5% 199403-101 R8013 39.2K, 0603 , 1/10W , 1% 191465-3922 R8014 33.2K, 0603 , 1/10W , 1% 191465-3322 R8015 100 OHM, 0 603, 1/10W, 5% 199403-101 R8016 100 OHM, 0 603, 1/10W, 5% 199403-101 R8017 100 OHM, 0 603, 1/10W, 5% 199403-101 R8018 22 OHM, 06 03, 1/10W, 5% 199403-220 R8625 110 OHM, 0 603, 1W, 5% 199403-111 R8626 100 OHM, 0 603, 1/10W, 5% 199403-101 R8627 1 OHM, 080 5, 1/10W, 5% 133626-1R05 R9104 10K, 0603, 1/10W, 1% 191 465-1002 R9105 4.99K, 0603 , 1/10W , 1% 191465-4991 R9106 10K, 0603, 1/10W, 1% 191 465-1002 R9107 10K, 0603, 1/10W, 1% 191 465-1002 R9108 4.99K, 0603 , 1/10W , 1% 191465-4991 R9109 10K, 0603, 1/10W, 1% 191 465-1002 R9110 2.21K, 0603 , 1/10W , 1% 191465-2211 R9111 1K, 0603, 1/10W, 1% 191 465-1001 R9112 4.99K, 0603 , 1/10W , 1% 191465-4991 R9113 4.99K, 0603 , 1/10W , 1% 191465-4991 R9200 4.70 OHM, 0603, 1/10W, 1% 191465-4R70

Page 25

ELECTRICAL PART LIST

Console Main PCB Assembly

Resistors (continued)

Reference

Designator

Description Part Number Note

R9201 14K, 0603, 1/10W, 1% 191465-1402 R9202 3.24K, 0603, 1/10W, 1% 191465-3241 R9203 14K, 0603, 1/10W, 1% 191465-1402 R9204 14K, 0603, 1/10W, 1% 191465-1402 R9205 3.24K, 0603, 1/10W, 1% 191465-3241 R9206 14K, 0603, 1/10W, 1% 191465-1402 R9207 14K, 0603, 1/10W, 1% 191465-1402 R9208 3.24K, 0603, 1/10W, 1% 191465-3241 R9209 14K, 0603, 1/10W, 1% 191465-1402 R9210 14K, 0603, 1/10W, 1% 191465-1402 R9211 3.24K, 0603, 1/10W, 1% 191465-3241 R9212 14K, 0603, 1/10W, 1% 191465-1402 R9213 150 OHM, 08 05, 1/10W, 5% 133626-1515 R9214 150 OHM, 08 05, 1/10W, 5% 133626-1515 R9321 5.6K, 0603, 1/10W, 5% 199403-562 GSX R9322 5.6K, 0603, 1/10W, 5% 199403-562 GSX R9323 10K, 0603, 1/10W, 1% 191465-1002 GSX R9324 5.6K, 0603, 1/10W, 5% 199403-562 GSX R9325 10K, 0603, 1/10W, 1% 191465-1002 GSX R9640 1K, 060 3, 1/10W, 5% 199403-102 GSX R9641 10K, 0603, 1/10W, 1% 191465-1002 GSX R9642 10K, 0603, 1/10W, 5% 199403-103 GSX R9643 10K, 0603, 1/10W, 5% 199403-103 GSX R9644 10K, 0603, 1/10W, 5% 199403-103 GSX R9645 1K, 060 3, 1/10W, 5% 199403-102 GSX R9646 1K, 060 3, 1/10W, 5% 199403-102 GSX R9647 4.99K, 0603, 1/10W, 1% 191465-4991 GSX R9648 8.25 OHM, 0603, 1/10W, 1%, SMD 19 1465-8R25 GSX R9649 8.25 OHM, 0603, 1/10W, 1%, SMD 19 1465-8R25 GSX R9650 49.9 OHM, 0603, 1/10W, 1% 191465-49R9 GSX R9651 49.9 OHM, 0603, 1/10W, 1% 191465-49R9 GSX R9652 10K, 0603, 1/10W, 5% 199403-103 GSX R9653 3.3K, 0603, 1/10W, 5% 199403-332 GSX R9656 1K, 060 3, 1/10W, 5% 199403-102 GSX R9657 1K, 060 3, 1/10W, 5% 199403-102 GSX R9752 100 OHM, 06 03, 1/10W, 5% 1994 03-101 R9756 100 OHM, 06 03, 1/10W, 5% 1994 03-101 R9757 22 OHM, 060 3, 1/10W, 5% 199403-220

Page 26

ELECTRICAL PART LIST

Console Main PCB Assembly

Capacitors

Reference

Designator

Description Part Number Note

C2 0.047uF, 0805, X7R, 50V, 10% 286499-473 C4 0.047uF, 0805, X7R, 50V, 10% 286499-473 C5 0.047uF, 0805, X7R, 50V, 10% 286499-473 C7 330uF, EL, 105C, 50V, 20% 258490-331B24H C10 0.047uF, 0805, X7R, 50V, 10% 286499-473 C12 2200pF, 0603, X7R, 50V, 10% 191470-222 C15 0.10uF, 0603, 16V, 5% 258498- 104 C16 0.1uF, 0805, X7R, 50V 133624 C17 680pF, 0603, X7R, 50V, 10% 191470-681 C18 330uF, EL, 105C, 50V, 20% 258490-331B24H C19 0.047uF, 0805, X7R, 50V, 10% 286499-473 C20 0.47uF, 1812, X7R, 50V, 20% 258418-4743 C21 0.47uF, 1812, X7R, 50V, 20% 258418-4743 C22 0.10uF, 0603, 16V, 5% 258498- 104 C23 0.10uF, 0603, 16V, 5% 258498- 104 C24 470pF, 0603, COG, 50V, 5% 188454-471 C25 0.47uF, 1812, X7R, 50V, 20% 258418-4743 C26 1000uF, EL, 105C, 25V, 20% 258490-102B25E C27 0.047uF, 0603, X7R, 25V, 5% 196999-473 C28 4.7uF, EL, 85C, 3 5V, 20% 177 902-4R7V C29 0.047uF, 0805, X7R, 50V, 10% 286499-473 C30 0.047uF, 0805, X7R, 50V, 10% 286499-473 C31 0.047uF, 0805, X7R, 50V, 10% 286499-473 C32 330uF, EL, SMD, 105C, 10V, 20% 256772-331A C33 1800pF, 0603, X7R, 50V, 10% 191470-182 C45 0.10uF, 0603, 16V, 5% 258498- 104 C46 330uF, EL, SMD, 105C, 10V, 20% 256772-331A C47 0.10uF, 0603, 16V, 5% 286499- 104 C50 2200pF, 0603, X7R, 50V, 10% 191470-222 C51 0.047uF, 0805, X7R, 50V, 10% 286499-473 C52 680pF, 0603, X7R, 50V, 10% 191470-681 C53 1000uF, EL, 105C, 25V, 20% 258490-102B25E C55 0.10uF, 0603, 16V, 5% 258498- 104 C56 0.047uF, 0805, X7R, 50V, 10% 286499-473 C57 0.10uF, 0603, 16V, 5% 286499- 104 C58 0.47uF, 1812, X7R, 50V, 20% 258418-4743 C59 0.047uF, 0805, X7R, 50V, 10% 286499-473 C74 330pF, 0805, COG, 50V, 5% 133622-331 C75 330pF, 0805, COG, 50V, 5% 133622-331 C76 330pF, 0805, COG, 50V, 5% 133622-331 C77 330pF, 0805, COG, 50V, 5% 133622-331 C78 330pF, 0805, COG, 50V, 5% 133622-331 C101 0.047uF, 0603, X7R, 25V, 5% 196999- 473 C107 0.047uF, 0805, X7R, 50V, 10% 286499- 473 C108 0.047uF, 0805, X7R, 50V, 10% 286499-473

Page 27

ELECTRICAL PART LIST

Capacitors (continued)

Console Main PCB Assembly

Reference

Designator

Description Part Number Note

C3200 0.047uF, 0603, X7R, 25V, 5% 196999-473 C4000 180pF, 0805, COG, 50V, 5% 133622-181 C4001 180pF, 0805, COG, 50V, 5% 133622-181 C4002 180pF, 0805, COG, 50V, 5% 133622-181 C4003 180pF, 0805, COG, 50V, 5% 133622-181 C4004 180pF, 0805, COG, 50V, 5% 133622-181 C4005 180pF, 0805, COG, 50V, 5% 133622-181 C4007 180pF, 0805, COG, 50V, 5% 133622-181 C4008 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4009 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4010 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4011 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4012 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4013 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4014 180pF, 0805, COG, 50V, 5% 133622-181 C4015 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4016 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4017 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4018 0.10uF, 0603, 16V, 5% 258498- 104 C4019 330uF, EL, SMD, 105C, 10V, 20% 256772-331A C4020 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4021 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4022 180pF, 0805, COG, 50V, 5% 133622-181 C4023 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4024 4.7uF, EL, 85C, 3 5V, 2 0% 177902-4R7V C4025 180pF, 0805, COG, 50V, 5% 133622-181 C4026 180pF, 0805, COG, 50V, 5% 133622-181 C4028 22uF, EL, 85C , 20%, 16V 177902-220C C4029 22uF, EL, 85C , 20%, 16V 177902-220C C4034 2200pF, 0805, X7R, 50V, 10% 133623-222 C4035 2200pF, 0805, X7R, 50V, 10% 133623-222 C4036 0.047uF, 0805, X7R, 50V, 10% 286499-473 C4037 0.047uF, 0805, X7R, 50V, 10% 286499-473 C4039 100pF, 0805, COG, 50V, 5% 133622-101 C4040 100pF, 0805, COG, 50V, 5% 133622-101 C4041 100pF, 0805, COG, 50V, 5% 133622-101 C4042 100pF, 0805, COG, 50V, 5% 133622-101 C4043 100pF, 0805, COG, 50V, 5% 133622-101 C4044 100pF, 0805, COG, 50V, 5% 133622-101 C4045 220pF, 0805, COG, 50V, 5% 133622-221 C4046 220pF, 0805, COG, 50V, 5% 133622-221 C4047 220pF, 0805, COG, 50V, 5% 133622-221 C4048 220pF, 0805, COG, 50V, 5% 133622-221 C4049 220pF, 0805, COG, 50V, 5% 133622-221 C4050 100pF, 0603, COG, 50V, 5% 188454-101

Page 28

ELECTRICAL PART LIST

Capacitors (continued)

Console Main PCB Assembly

Reference

Designator

Description Part Number Note

C4051 220pF, 0805, COG, 50V, 5% 133622-221 C4199 0.10uF, 0603, 16V, 5% 258498- 104 C5000 150pF, 0603, COG, 50V, 5% 188454-151 C5002 270pF, 0603, COG, 50V, 5% 188454-271 C5004 150pF, 0603, COG, 50V, 5% 188454-151 C5006 270pF, 0603, COG, 50V, 5% 188454-271 C5008 150pF, 0603, COG, 50V, 5% 188454-151 C5010 270pF, 0603, COG, 50V, 5% 188454-271 C5012 100pF, 0805, COG, 50V, 5% 133622-101 C5013 100pF, 0805, COG, 50V, 5% 133622-101 C5014 100pF, 0805, COG, 50V, 5% 133622-101 C5015 150pF, 0805, COG, 50V, 5% 133622-151 C5016 150pF, 0805, COG, 50V, 5% 133622-151 C5017 150pF, 0805, COG, 50V, 5% 133622-151 C5018 150pF, 0805, COG, 50V, 5% 133622-151 C5019 150pF, 0805, COG, 50V, 5% 133622-151 C5020 150pF, 0805, COG, 50V, 5% 133622-151 C6200 .047uF, 0805, X7R, 50V, 10%, 133623-473 C6201 1000pF, 0805, X7R, 50V, 10% 133623-102 C6202 .047uF, 0805, X7R, 50V, 10%, 133623-473 C6203 1000pF, 0805, X7R, 50V, 10% 133623-102 C6204 .047uF, 0805, X7R, 50V, 10%, 133623-473 C6206 .047uF, 0805, X7R, 50V, 10%, 133623-473 C6207 1000pF, 0805, X7R, 50V, 10% 133623-102 C6208 .047uF, 0805, X7R, 50V, 10%, 133623-473 C6209 1000pF, 0805, X7R, 50V, 10% 133623-102 C6210 .047uF, 0805, X7R, 50V, 10%, 133623-473 C6211 1000pF, 0805, X7R, 50V, 10% 133623-102 C6212 0.10uF, 0603, 16V, 5% 258498- 104 C6213 0.10uF, 0603, 16V, 5% 258498- 104 C6215 0.10uF, 0603, 16V, 5% 258498- 104 C6216 0.10uF, 0603, 16V, 5% 258498- 104 C6219 0.01uF, 0603, X7R, 50V, 10% 191470-103 C6221 0.10uF, 0603, 16V, 5% 258498- 104 C6225 22uF, 1411, TANT, 6.3V, 20% 188588-226 C6226 22uF, 1411, TANT, 6.3V, 20% 188588-226 C6300 100pF, 0805, COG, 50V, 5% 133622-101 C6504 180pF, 0603, COG, 50V 188454-181 C6505 0.10uF, 0603, 16V, 5% 286499- 104 C6700 330pF, 0805, COG, 50V, 5% 133622-331 C6701 330pF, 0805, COG, 50V, 5% 133622-331 C6702 330pF, 0805, COG, 50V, 5% 133622-331 C6703 330pF, 0805, COG, 50V, 5% 133622-331 C6705 330pF, 0805, COG, 50V, 5% 133622-331 C6706 330pF, 0805, COG, 50V, 5% 133622-331

Page 29

ELECTRICAL PART LIST

Capacitors (continued)

Console Main PCB Assembly

Reference

Designator

Description Part Number Note

C6708 0.10uF, 0603, 16V, 5% 258498-104 C6710 1000pF, 0603, X7R, 50 V, 10% 191470-102 C6807 100pF, 0603, COG, 50V, 5% 188454-101 C6808 100pF, 0603, COG, 50V, 5% 188454-101 C6809 22uF, EL, 85C, 20%, 16V 177902-220C C6810 100pF, 0603, COG, 50V, 5% 188454-101 C7000 0.10uF, 0603, 16V, 5% 258498-104 C7001 27pF, 0 603, COG, 50V, 5% 188454-270 C7002 27pF, 0 603, COG, 50V, 5% 188454-270 C7003 0.10uF, 0603, 16V, 5% 258498-104 C7004 0.10uF, 0603, 16V, 5% 258498-104 C7005 0.10uF, 0603, 16V, 5% 258498-104 C7006 0.10uF, 0603, 16V, 5% 258498-104 C7007 0.10uF, 0603, 16V, 5% 258498-104 C7008 0.10uF, 0603, 16V, 5% 258498-104 C7009 0.10uF, 0603, 16V, 5% 258498-104 C7010 0.10uF, 0603, 16V, 5% 258498-104 C7011 0.10uF, 0603, 16V, 5% 258498-104 C7012 0.10uF, 0603, 16V, 5% 258498-104 C7013 0.10uF, 0603, 16V, 5% 258498-104 C7014 0.10uF, 0603, 16V, 5% 258498-104 C7015 0.10uF, 0603, 16V, 5% 258498-104 C7016 0.10uF, 0603, 16V, 5% 258498-104 C7017 0.10uF, 0603, 16V, 5% 258498-104 C7018 0.10uF, 0603, 16V, 5% 258498-104 C7019 0.10uF, 0603, 16V, 5% 258498-104 C7020 0.10uF, 0603, 16V, 5% 258498-104 C7021 0.10uF, 0603, 16V, 5% 258498-104 C7022 0.10uF, 0603, 16V, 5% 258498-104 C7023 0.10uF, 0603, 16V, 5% 258498-104 C7024 0.10uF, 0603, 16V, 5% 258498-104 C7026 22uF, 1411, TANT, 6.3V, 20% 188588-226 C7250 0.10uF, 0603, 16V, 5% 258498-104 C7251 0.10uF, 0603, 16V, 5% 258498-104 C7252 0.10uF, 0603, 16V, 5% 258498-104 C7254 0.10uF, 0603, 16V, 5% 258498-104 C7255 0.10uF, 0603, 16V, 5% 258498-104 C7256 0.10uF, 0603, 16V, 5% 258498-104 C7257 0.10uF, 0603, 16V, 5% 258498-104 C7258 0.10uF, 0603, 16V, 5% 258498-104 C7259 47uF, EL, 85C, 16V, 20% 177902-470C C7260 0.10uF, 0603, 16V, 5% 258498-104 C7261 0.10uF, 0603, 16V, 5% 258498-104 C7262 0.10uF, 0603, 16V, 5% 258498-104 C7263 0.10uF, 0603, 16V, 5% 258498-104

Page 30

ELECTRICAL PART LIST

Capacitors (continued)

Console Main PCB Assembly

Reference

Designator

Description Part Number Note

C7264 0.10uF, 0603, 16V, 5% 258498-104 C7265 0.10uF, 0603, 16V, 5% 258498-104 C7266 0.10uF, 0603, 16V, 5% 258498-104 C7267 0.10uF, 0603, 16V, 5% 258498-104 C7268 0.10uF, 0603, 16V, 5% 258498-104 C7269 0.10uF, 0603, 16V, 5% 258498-104 C7270 0.10uF, 0603, 16V, 5% 258498-104 C7271 0.10uF, 0603, 16V, 5% 258498-104 C7272 0.10uF, 0603, 16V, 5% 258498-104 C8001 0.047uF, 0603, X7R, 25V, 5% 1969 99-473 C8002 0.01uF, 0603, X7R, 50V, 10% 1914 70-103 C8003 0.01uF, 0603, X7R, 50V, 10% 1914 70-103 C8004 0.01uF, 0603, X7R, 50V, 10% 1914 70-103 C8005 33pF, 0 603, COG, 50V, 5% 188454-330 C8006 0.01uF, 0603, X7R, 50V, 10% 1914 70-103 C8013 0.10uF, 0603, 16V, 5% 258498-104 C8014 10uF, EL, 85C, 16V, 20% 177902-100C C8016 0.10uF, 0603, 16V, 5% 258498-104 C8017 0.10uF, 0603, 16V, 5% 258498-104 C8018 33pF, 0 603, COG, 50V, 5% 188454-330 C8019 100pF, 0805, COG, 50V, 5% 133622-101 C8020 100pF, 0805, COG, 50V, 5% 133622-101 C8021 100pF, 0805, COG, 50V, 5% 133622-101 C8436 0.10uF, 0603, 16V, 5% 258498-104 C8437 1000pF, 0603, X7R, 50 V, 10% 191470-102 C8621 100pF, 0805, COG, 50V, 5% 133622-101 C8622 100pF, 0805, COG, 50V, 5% 133622-101 C8625 0.01uF, 0603, X7R, 50V, 10% 1914 70-103 C9102 0.10uF, 0603, 16V, 5% 258498-104 C9200 0.10uF, 0603, 16V, 5% 258498-104 C9201 10uF, EL, 85C, 16V, 20% 177902-100C C9202 0.10uF, 0603, 16V, 5% 258498-104 C9203 220pF 0603, COG, 50V, 5% 188454-221 C9204 220pF, 0603, COG, 50V, 5% 188454-221 C9205 470pF, 0603, X7R, 50V, 10% 191470-471 C9206 220pF, 0603, COG, 50V, 5% 188454-221 C9207 220pF, 0603, COG, 50V, 5% 188454-221 C9208 470pF, 0603, X7R, 50V, 10% 191470-471 C9321 .047uF, 0603, X7R, 25V, 5% 196999-473 GSX C9322 .047uF, 0603, X7R, 25V, 5% 196999-473 GSX C9323 .047uF, 0603, X7R, 25V, 5% 196999-473 GSX C9324 4.7uF, EL, 85C, 35V, 20% 177902-4R7V GSX C9640 .047uF, 0603, X7R, 25V, 5% 196999-473 GSX C9641 0.10uF, 0603, 16V, 5% 258498-104 GSX C9642 0.10uF, 0603, 16V, 5% 258498-104 GSX

Page 31

Inductors

ELECTRICAL PART LIST

Console Main PCB Assembly

Ferrite Beads

Capacitors (continued)

Reference

Designator

Description Part Number Note

C9643 0.10uF, 0603, 16V, 5% 258498-104 GSX C9644 0.10uF, 0603, 16V, 5% 258498-104 GSX C9645 22uF, EL, 85C, 16V, 20% 177902-220C GSX C9646 0.10uF, 0603, 16V, 5% 258498-104 GSX C9647 0.10uF, 0603, 16V, 5% 258498-104 GSX C9648 0.10uF, 0603, 16V, 5% 258498-104 GSX C9649 0.10uF, 0603, 16V, 5% 258498-104 GSX C9650 470pF, 0603, X7R, 50V 191470-471 GSX C9651 180pF, 0603, COG, 50V 1884 54-181 GSX C9652 2.2pF, 0603,COG,50V, 188454-2R2 GSX C9653 2.2pF, 0603, COG, 50V 188454-2R2 GSX

Reference

Designator

Description Part Number Note

L1 INDUCTOR, 300uH 180504 L17 INDUCTOR, 300uH 180504 L5000 CERAMIC, 1812, 5%, 1.0 uH 263452-1R0J L5001 CERAMIC, 1812, 5%, 1.0 uH 263452-1R0J L5002 CERAMIC, 1812, 5%, 1.0 uH 263452-1R0J L5003 CERAMIC, 1812, 5%, 1.0 uH 263452-1R0J L5004 CERAMIC, 1812, 5%, 1.0 uH 263452-1R0J L5005 CERAMIC, 1812, 5%, 1.0 uH 263452-1R0J

Reference

Designator

Description Part Number Note

FB6200 BEAD, FERRITE, 0805, 1.5A, 330 OHM 267539-331 FB7000 BEAD, FERRITE, 0805, 1.5A, 330 OHM 267539-331 FB7001 BEAD, FERRITE, 0805, 1.5A, 330 OHM 267539-331 FB7002 BEAD, FERRITE, 0805, 1.5A, 330 OHM 267539-331 FB7250 BEAD, FERRITE, 0805, 1.5A, 330 OHM 267539-331 FB7251 BEAD, FERRITE, 0805, 1.5A, 330 OHM 267539-331 FB7252 BEAD, FERRITE, 0805, 1.5A, 330 OHM 267539-331 FB7253 BEAD, FERRITE, 0805, 1.5A, 330 OHM 267539-331

Page 32

ELECTRICAL PART LIST

Transistors

Console Main PCB Assembly

Diodes

Reference

Designator

Description Part Number Note

D1 SCHOTTKY, 40V, 3A, SMB 193847-001 D17 SCHOTTKY, 40V, 3A, SMB 1938 47-001 D4000 DUAL, SOT-23, BAV99 147239 D4202 DUAL, SOT-23, BAV99 147239 D5000 DUAL, SOT-23, BAV99 147239 D5001 DUAL, SOT-23, BAV99 147239 D5002 DUAL, SOT-23, BAV99 147239 D5003 DUAL, SOT-23, BAV99 147239 D6302 DUAL, SOT-23, BAV99 147239 D6500 DUAL, SOT-23, BAV99 147239 D6701 DUAL, SOT-23, BAV99 147239 D6702 DUAL, SOT-23, BAV99 147239 D6703 DUAL, SOT-23, BAV99 147239 D6704 DUAL, SOT-23, BAV99 147239 D6705 DUAL, SOT-23, BAV99 147239 D6800 DUAL, SOT-23, BAV99 147239 D6801 DUAL, SOT-23, BAV99 147239 D7000 DUAL, SOT-23, BAV99 147239 D7001 DUAL, SOT-23, BAV99 147239 D8000 DUAL, SOT-23, BAV99 147239 D8001 DUAL, SOT-23, BAV99 147239 D8002 DUAL, SOT-23, BAV99 147239 D8600 DUAL, SOT-23, BAV99 147239

Reference

Designator

Description Part Number Note

Q1 SENSOR, IR, SMT 270841-001 Q2 BPLR, P, 40V, 200mA, SOT23 148596 Q3 BPLR, N, 50V, 100mA, SOT23 146817 Q4 BPLR, P, 40V, 200mA, SOT23 148596 Q5 BPLR, N, 40V, 200mA, SOT23 146819 Q3200 BPLR, N, 50V, 10 0mA, SOT23 146817 Q4000 BPLR, P, 40V, 200mA, SOT23 148596 Q4201 P, 50V, 2SA1341 146818 Q4202 BPLR, N, 4.7K, SOT23 192603 Q4208 BPLR, P, 40V, 200mA, SOT23 148596 Q4209 BPLR, P, 40V, 200mA, SOT23 148596 Q5000 BPLR, N, 40V, 20 0mA, SOT23 146819 Q6300 BPLR, N, 50V, 10 0mA, SOT23 146817 Q6301 BPLR, N, 50V, 10 0mA, SOT23 146817 Q6302 P, 50V, 2SA1341 146818 Q6503 N, SOT-23, MMBT4403 260354-001 Q6504 BPLR, N, 4.7K, SOT23 192603 Q6802 BPLR, P, 40V, 200mA, SOT23 148596

Page 33

ELECTRICAL PART LIST

Console Main PCB Assembly

Integrated Circuits

Transistors (continued)

Reference

Designator

Description Part Number Note

Q6803 BPLR, N, 40V, 20 0mA, SOT23 146819 Q6804 BPLR, N, 40V, 20 0mA, SOT23 146819 Q6805 BPLR, P, 40V, 200mA, SOT23 148596 Q9100 BPLR, N, 40V, 20 0mA, SOT23 146819 Q9101 BPLR, N, 40V, 20 0mA, SOT23 146819 Q9102 BPLR, N, 40V, 20 0mA, SOT23 146819

Reference

Designator

Description Part Number Note

VR1 VREG, POS, D2 PAK, LD1086, 3.3V 260638- 33 VR2 VREG, POS, D2 PAK, LD1086, 1.8V 260638- 18 U2 VOLT REG, 3.3V, 3.5A, SMPS 193846-001 U3 COUNTER, BINARY, 8-BIT, TSSOP 256115-002 U17 VOLT REG, 3.3V, 3.5A, SMPS 1938 46-001 U19 9V VOLTAGE REGULATOR 258167-09 U4000 AUDIO MATRIX, SO28 177984-2 U6200 SDRAM, 128 MBIT, 166 MHZ 267336-001 STD/GS U6200 SDRAM, 256 MBIT, 166 MHZ, TSSOP 274511-001 GSX U6203 FLASH, PROGRAMMED, 4 MBYTE, TSSOP 307633 STD/GS U6203 FLASH, PROGRAMMED, 4 MBYTE, TSSOP 307634 GSX U6204 16 BIT BUS BUFFER, 74LCX16245 267613-001 U6205 16 BIT BUS BUFFER, 74LCX16245 267613-001 U6802 HEX BUFFER, CMOS 267619-001 U7002 RESET, SC70 267095-001 U7003 CS98200 266925-001 U8001 S/PDIF RCVR, AK4112B 270223 U8002 QUAD, SOIC 193858-004 U8405 OP AMP, DUAL, HI CURRENT 256741-001 U8406 QUAD OP AMP, TLO74D, SOIC 186112 U9100 OP AMP, DUAL, HI CURRENT 256741-001 U9200 DAC, 192 KHZ, 24 BIT, AK4382 267548-001 U9201 OP AMP, DUAL, HI CURRENT 256741-001 U9641 ETHERNET CONTROLLER 2688 67-001 GSX

Page 34

Miscellaneous

ELECTRICAL PART LIST

Console Main PCB Assembly

Reference

Designator

Description Part Number Note

J1 CO NN, SMT, LIF, 4 POS, SIDE 255130-004 J2 CO NN, SMT, LIF, 4 POS, SIDE 255130-004 J3 CO NN, SMT, LIF, 9 POS, SIDE 255130-009 J100 CONN, 13-PIN SOCKET, R-ANGLE 270581-001 J201 CO NN, RCA BLOCK, W/GRND FLANGE 279923-002 J202 CO NN, DIN, 9 POS, SINGLE 269854-001 J3200 CONN, H EADER, 40 PIN 256 105-001 J3202 CONN, HEADER, 4 POS 148591 -04 J6000 CONN, H EADER, 13 POS, TOP-ENTRY, SMT 253356-T13 J6500 CONN, H EADER, 5 POS, TOP ENTRY, SMD 25335 6-T05 J6700 CONN, H EADER, 9 POS, TOP ENTRY, SMD 25335 6-T09 J8000 CONN, OPTICAL, JFJ2001 258421-001 J9341 CONNECTOR, EJECTOR, EHT, HDD 256109-44 GSX J9640 CONN, ETHERNET, W/XFMR & LED 272162-002 GSX K5000 RELAY, FLAT, POLARIZED 267094-001 K5001 RELAY, FLAT, POLARIZED 267094-001 T8600 TRANSFORMER, PULSE 254185-001 XJ1 SHIELD, SUPPORT, 13P, SQR, CONN 278839-001 Y7000 CRYSTAL, 27 MHZ, 3 0 PPM, HC-49/U/S 256102-005 Y8000 CRYSTAL, 11.2896 MHZ, HC49S, SMD 197225 Y9640 CRYSTAL, 20.0 MHZ, 18pF, HC49S, SMD 268 873-005 GSX

- TAPE, SHIELDING, ALUMINUM 279013-0 01

- GASKET, EMI, BOSELINK 279058-001

- HEATSINK, DSP 270920-001

Page 35

Resistors

ELECTRICAL PART LIST

Console Tuner PCB Assembly

Reference

Designator

Description Part Number Note

R2000 1K, 0603, .1W, 5% 199403-102 4 R2001 120 OHM, 0603, .1W , 5% 199403-121 4 R2002 150 OHM, 0603, .1W , 5% 199403-151 4 R2003 100K, 0603, .1W, 5% 199403-104 4 R2004 47K, 0603, .1W , 5% 199403-473 4 R2005 2.32K, 0603, .1W, 1% 1914 65-2321 4 R2006 499 OHM, 0603, .1W , 1% 191465-4990 4 R2007 2.32K, 0603, .1W, 1% 1914 65-2321 4 R2008 330 OHM, 0603, .1W , 1% 191465-3300 4 R2009 1.18K, 0603, 1 00MW, 1% 191465-1181 4 R2010 22 OHM, 0603, .1W, 5% 199403-220 4 R2011 4.75K, 0603, .1W, 1% 1914 65-4751 4 R2012 100 OHM, 0603, .1W , 5% 199403-101 4 R2013 17.8K, 0603, 0.1W, 1 % 191465-1782 4 R2014 51 OHM, 0603, 100MW, 5% 199403- 510 4 R2015 2.32K, 0603, .1W, 1% 1914 65-2321 4 R2016 3.01K, 0603, .1W, 1% 1914 65-3011 4 R2017 5.1K, 0603, .1W, 5% 199403-512 4 R2018 5.1K, 0603, .1W, 5% 199403-512 4 R2019 51 OHM, 0603, 100MW, 5% 199403- 510 4 R2020 13K, 0603, .1W , 1% 1914 65-1302 4 R2021 17.8K, 0603, 0.1W, 1 % 191465-1782 4 R2022 3.32K, 0603, .1W, 1% 1914 65-3321 4 R2023 3.32K, 0603, .1W, 1% 1914 65-3321 4 R2024 2.21K, 0603, .1W, 1% 1914 65-2211 4 R2025 2.21K, 0603, .1W, 1% 1914 65-2211 4 R2026 4.75K, 0603, .1W, 1% 1914 65-4751 4 R2027 5.62K, 0603, 1 00MW, 1% 191465-5621 4 R2028 5.62K, 0603, 1 00MW, 1% 191465-5621 4 R2030 68.1K, 0603, .1W, 1% 1914 65-6812 4 R2031 4.75K, 0603, .1W, 1% 1914 65-4751 4 R2032 3.01K, 0603, .1W, 1% 1914 65-3011 4 R2033 33.2K, 0603, .1W, 1% 1914 65-3322 4 R2034 3.32K, 0603, .1W, 1% (EURO) 1914 65-3321 4 R2034 3.32K, 0603, .1W, 1% (JAPAN) 191465-332 1 4 R2073 1K, 0603, .1W, 5% 199403-102 4 R2074 1K, 0603, .1W, 5% 199403-102 4 R2075 100 OHM, 0603, .1W , 5% 199403-101 4 R2076 2.2K, 0603, .1W, 5% 199403-222 4 R2077 6.81K, 0603, .1W, 1% 1914 65-6811 4 R2078 3.01K, 0603, .1W, 1% 1914 65-3011 4 R2079 2.0K, 0603, .1W, 5% 199403-202 4 R2080 3.32K, 0603, .1W, 1% 1914 65-3321 4 R2081 1K, 0603, .1W, 1% 191465-1001 4 R2082 1K, 0603, .1W, 5% 199403-102 4 R2083 51 OHM, 0603, 100MW, 5% 199403- 510 4 R2084 1K, 0603, .1W, 1% 191465-1001 4

Page 36

Resistors (continued)

ELECTRICAL PART LIST

Console Tuner PCB Assembly

Capacitors

Reference

Designator

Description Part Number Note

R2085 3.32K, 0603, .1W, 1% 1914 65-3321 4 R2090 100K, 0603, .1W, 5% 199403-104 4 R2200 2.0K, 0603, .1W, 5% 199403-202 4 R2201 2.0K, 0603, .1W, 5% 199403-202 4 R2202 2.0K, 0603, .1W, 5% 199403-202 4 R2203 2.0K, 0603, .1W, 5% 199403-202 4 R2204 20 OHM, 0603, .1W, 5% (EURO) 199403-200 4 R2205 20 OHM, 0603, .1W, 5% (EURO) 199403-200 4 R7000 1.5K, 0603, SMD, 100MW, 5% 199403-152 4 R7001 1K, 0603, .1W, 5% 199403-102 4 R7003 100 OHM, 0603, .1W , 5% 199403-101 4 R7004 100 OHM, 0603, .1W , 5% 199403-101 4 R7006 100 OHM, 0603, .1W , 5% 199403-101 4 R7007 100 OHM, 0603, .1W , 5% 199403-101 4 R7008 17.8K, 0603, 0.1W, 1 % 191465-1782 4 R7009 10K, 0603, .1W , 5% 199403-103 4 R7011 2.21K, 0603, .1W, 1% 1914 65-2211 4 R7012 2.21K, 0603, .1W, 1% 1914 65-2211 4 R7013 100 OHM, 0603, .1W , 5% 199403-101 4 R7014 100 OHM, 0603, .1W , 5% 199403-101 4 R7015 100 OHM, 0603, .1W , 5% 199403-101 4 R7016 100 OHM, 0603, .1W , 5% 199403-101 4 R7017 100 OHM, 0603, .1W , 5% 199403-101 4 R7018 51 OHM, 0603, 100MW, 5% 199403- 510 4

Reference

Designator

Description Part Number Note

C17 10uF, EL, 85 C, 16V, 20% 177902-100C 4 C28 10uF, EL, 85 C, 16V, 20% 177902-100C 4 C29 .047uF, 0805, X7R, 50V, 10% 133623-473 4 C30 .047uF, 0805, X7R, 50V, 10% 133623-473 4 C2000 12pF, 0805, COG, 50V, 5% 133622-120 4 C2001 .047uF, 080 5, X7R, 50V, 10% 133623-473 4 C2002 .047uF, 080 5, X7R, 50V, 10% 133623-473 4 C2003 9.1pF, 0603, COG, 50V 188454-9R1 4 C2004 .047uF, 080 5, X7R, 50V, 10% 133623-473 4 C2005 2.2uF, EL, 85C, 35V, 20% 177 902-2R2V 4 C2006 .047uF, 080 5, X7R, 50V, 10% 133623-473 4 C2007 .047uF, 080 5, X7R, 50V, 10% 133623-473 4 C2008 47uF, EL, 85C, 16V, 20% 177902-470C 4 C2009 .047uF, 080 5, X7R, 50V, 10% 133623-473 4 C2010 .47uF, 1206, X7R, 16V 181998-474 4 C2011 47uF, EL, 85C, 16V, 20% 177902-470C 4 C2012 1uF, EL, 85C, 50V, 20% 177902-010H 4 C2013 180pF, 0603, COG, 50V 188454-181 4 C2014 1uF, EL, 85C, 50V, 20% 177902-010H 4

Page 37

Capacitors (continued)

ELECTRICAL PART LIST

Console Tuner PCB Assembly

Inductors

Reference

Designator

Description Part Number Note

C2015 1uF, EL, 85C, 50V, 20% 177902-010H 4 C2016 .47uF, EL, 85C, 50V, 20% 177902 -R47H 4 C2017 22uF, EL, 85C, 20%, 16V 177902-220C 4 C2018 560pF, 0603, X7R, 50V 191470-561 4 C2019 47uF, EL, 85C, 16V, 20% 177902-470C 4 C2020 .01uF, 0603, X7R, 50V 191470-103 4 C2021 10uF, EL, 85C, 16V, 20% 177902-100C 4 C2022 10uF, EL, 85C, 16V, 20% 177902-100C 4 C2023 10uF, EL, 85C, 16V, 20% 177902-100C 4 C2024 .047uF, 080 5, X7R, 50V, 10% 133623-473 4 C2025 3.3uF, EL, 85C, 35V, 20% 177 902-3R3V 4 C2026 .047uF, 0603, X7R, 5%, 25V (US) 196999- 473 4 C2026 .033uF, 0603, X7R, 25V

(

EURO /J APAN) 196999-333 4 C2027 .047uF, 0603, X7R, 5%, 25V (US) 196999- 473 4 C2027 .033uF, 0603, X7R, 25V (EURO/JAPAN) 196999-333 4 C2073 .047uF, 0603, X7R, 5%, 25V 196999-473 4 C2094 100uF, EL, 8 5C, 16V, 20% 177902-101C 4 C2095 .047uF, 0603, X7R, 5%, 25V 196999-473 4 C2096 2.2uF, EL, BP, 85C, 50V, 20% 147522-2R2 4 C2097 .01uF, 0603, X7R, 50V 191470-103 4 C2098 1000pF, 0603, X7R, 5 0V 191470-102 4 C2099 1000pF, 0603, X7R, 5 0V 191470-102 4 C2100 .047uF, 0603, X7R, 5%, 25V 196999-473 4 C2200 100pF, 0603, COG, 50V, 5 % 188454-101 4 C2201 .047uF, 080 5, X7R, 50V, 10% (EURO) 133623-473 4 C2202 560pF, 0603, COG, 50V, 5 % (EURO) 188454-561 4 C2203 330pF, 0603, COG, 50V, 5 % (EURO) 188454-331 4 C2204 10uF, EL, 85C, 16V, 20% (EURO) 177902-100C 4 C2205 22pF, 0603, COG, 50V, 5% (EURO) 188454-220 4 C2206 22pF, 0603, COG, 50V, 5% (EURO) 188454-220 4 C2207 0.1uF, 0805, X7R, 50V (EURO) 133624 4 C7000 .047uF, 080 5, X7R, 50V, 10% 133623-473 4 C7001 1000pF, 0603, X7R, 5 0V 191470-102 4 C7002 47pF, 0603, COG, 50V, 5% 188454-470 4 C7003 .047uF, 0603, X7R, 5%, 25V 196999-473 4 C7004 47pF, 0603, COG, 50V, 5% 188454-470 4 C7006 .047uF, 0603, X7R, 5%, 25V 196999-473 4 C7007 10uF, EL, 85C, 16V, 20% 177902-100C 4

Reference

Designator

Description Part Number Note

L2000

X ON ALR, 1000uH, 40A 260363-102 4

L7000 INDUCTOR, 0805, 5%, 470nH 291122-471J 4

Page 38

ELECTRICAL PART LIST

Console Tuner PCB Assembly

Transistors

Integrated Circuits

Miscellaneous

Diodes

Reference

Designator

Description Part Number Note

D2075 SOT-23, BAV 99 147239 4

Reference

Designator

Description Part Number Note

Q2000 P, 50V, 2SA1341 146818 4 Q2001 BPLR, N, 25 V, 30MA, SOT-23 187601-001 4 Q2002 JFET, N, 20V, 20mA, TO-92 148590-E 4 Q2003 BPLR, N, 40 V, 200mA, SOT23 (EURO) 146819 4 Q2073 BPLR, N, 40 V, 200mA, SOT23 146819 4 Q7000 P, 50V, 2SA1341 146818 4 Q7001 BPLR, N, 50 V, 100mA, SOT23 146817 4

Reference

Designator

Description Part Number Note

U18 VOLT REG, SMD, POS, SOT89, +10V 258167-10 U19 VOLT REG, SMD, POS, SOT89, +5V 258167-05 U2000 AM/FM TUNER, MFP-30S 254561-001 U2074 PLL FREQ SYNTH, MFP-24 199693 U2200 RDS, SIGNAL PROCESSOR 254562-001 EURO U7000 EEPROM, SO-8, 24C01A 184044

Reference

Designator

Description Part Number Note

CF2000 FILTER, CER, BANDPASS, FGD, 280KHZ 253037- 002 CF2001 FILTER, CER, BANDPASS, FGD, 220KHZ 253037- 001 FM-TNR2000 TUNER, FM, US 258513-001 U S FM-TNR2000 TUNER, FM, 7V, EU RO 258513-003 EURO FM-TNR2000 TUNER, FM, JAPAN 258513-002 JAPAN J1 CONN, HEADER, 13P, TOP-ENTRY, SMT 253 356-T13 J2000 CONN, AM ANTENNA 289460- 001 J2001 CONN, FM, SHIELDED, US 258434-001 SHLD - TNR2000

SHIELD, FENCE, TUNER 256743 4

T2000 TUNER, AM, FRONT END 310458-001 T2001 FILTER, AM-IF, QUINTIPLE TUNED 254114-001 T2002 DETEC TOR, FM, SINGLE TUNED 254564-001 Y2200 CRYSTAL, QUARTZ, 4.332MHZ, 50PPM 254563- 001 EURO Y7000 XTAL, 14.4MHZ, 30pF, HC49S, SMD 267620-005

- SHIELD, COVER, TUNER 256744 4

Page 39

ELECTRICAL PART LIST

Bass Module DSP/Amplifier PCB Assembly

Resistors

Reference

Designator

Description Part Number Note

R8 1.00K, 0805, 1/10W, 5% 133626-1025 R9 3.30K, 0805, 1/10W, 5% 133626-3325 R10 10.0K, 0805, 1/10W, 5% 133626-1035 R12 1.00K, 0805, 1/10W, 5% 133626-1025 R13 20.0K, 0805, 1/10W, 5% 133626-2035 R14 1.69K, 0603, 1/10W, 1% 191465-1691 R15 3.32K, 0603, 1/10W, 1% 191465-3321 R16 49.9K, 0603, 1/10W, 1% 191465-4992 R17 10K, 0603, 1/10W, 1% 191465-1002 R18 100K, 0603, 1/10W, 5% 199403-104 R19 56K, 0603, 1/10W, 5% 199403-563 R20 10.0K, 0805, 1/10W, 5% 133626-1035 R21 240K, 0603, 1/10W, 5% 199403-244 R22 33.0K, 0805, 1/10W, 5% 133626-3335 R23 10 OHM, 2512, 1W, 5% 181895-10R0 R24 1 MEG, 1206, 1/4W, 5% 124895-1055 R25 1 MEG, 1206, 1/4W, 5% 124895-1055 R26 1 MEG, 1206, 1/4W, 5% 124895-1055 R150 3.9K, ARRAY, SMT, 4 POS, 5% 186433-3924 R151 7.87K, 0603, 1/10W, 1% 191465-7871 R152 7.87K, 0603, 1/10W, 1% 191465-7871 R162 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R163 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R164 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R165 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R250 3.9K, ARRAY, SMT, 4 POS, 5% 186433-3924 R251 7.87K, 0603, 1/10W, 1% 191465-7871 R252 7.87K, 0603, 1/10W, 1% 191465-7871 R262 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R263 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R264 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R265 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R350 3.9K, ARRAY, SMT, 4 POS, 5% 186433-3924 R351 7.87K, 0603, 1/10W, 1% 191465-7871 R362 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R363 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R364 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R365 3.32 OHM, 0603, 1/10W, 1% 191465-3R32 R450 15K, 0603, 1/10W, 5% 199403-153 R451 47K, 0603, 1/10W, 5% 199403-473 R452 4.7K, 0603, 1/10W, 5% 199403-472 R453 1.69K, 0603, 1/10W, 1% 191465-1691 R454 4.7K, 0603, 1/10W, 5% 199403-472 R455 1.21K, 0603, 1/10W, 1%

(US/CANADA UNITS BUILT BEFORE 3/1/05)

191465-1211

R456 240K, 0603, 1/10W, 5% 199403-244 R457 240K, 0603, 1/10W, 5% 199403-244

Page 40

ELECTRICAL PART LIST

Bass Module DSP/Amplifier PCB Assembly

Resistors (continued)

Reference

Designator

Description Part Number Note

R1001 510 OHM, ARRAY, SMT, 4 POS, 5% 186433-5114 R1005 510 OHM, ARRAY, SMT, 4 POS, 5% 186433-5114 R4200 4.7K, 0603, 1/10W, 5% 199403-472 R4201 75 OHM, 0603, 1/10W, 5% 199403-750 R4202 75 OHM, 0603, 1/10W, 5% 199403-750 R4203 75 OHM, 0603, 1/10W, 5% 199403-750 R4204 10K, 0603, 1/10W, 5% 199403-103 R4300 1.8K, ARRAY, SMT, 4 POS, 5% 186433-1824 R4301 1.8K, ARRAY, SMT, 4 POS, 5% 186433-1824 R4302 1.8K, ARRAY, SMT, 4 POS, 5% 186433-1824 R4500 100 OHM, 0603, 1/10W, 5% 199403-101 R4501 100 OHM, 0603, 1/10W, 5% 199403-101 R4503 100 OHM, 0603, 1/10W, 5% 199403-101 R4505 100 OHM, 0603, 1/10W, 5% 199403-101 R4600 1.21K, 0603, 1/10W, 1% 191465-1211 R4602 47K, 0603, 1/10W, 5% 199403-473 R4603 47K, 0603, 1/10W, 5% 199403-473 R4604 47K, 0603, 1/10W, 5% 199403-473 R4700 4.7K, 0603, 1/10W, 5% 199403-472 R4701 75 OHM, 0603, 1/10W, 5% 199403-750 R6000 3.3K, 0603, 1/10W, 5% 199403-332 R6001 1.00K, 0805, 1/10W, 5% 133626-1025 R6100 2.0K, 0603, 1/10W, 5% 199403-202 R6101 10K, 0603, 1/10W, 5% 199403-103 R6102 2.7K, 0603, 1/10W, 5% 199403-272 R6103 300 OHM, 0603, 1/10W, 5% 199403-301 R6104 75 OHM, 0603, 1/10W, 5% 199403-750 R6105 75 OHM, 0603, 1/10W, 5% 199403-750 R6500 330 OHM, 0603, 1/10W, 5% 199403-331 R6502 1K, 0603, 1/10W, 5% 199403-102 R7000 470 OHM, 0603, 1/10W, 5% 199403-471 R7001 22 OHM, 0603, 1/10W, 5% 199403-220 R7100 75 OHM, 0603, 1/10W,,5% 199403-750 R7102 4.7K, 0603, 1/10W, 5% 199403-472 R7103 4.7K, 0603, 1/10W, 5% 199403-472 R7104 75 OHM, 0603, 1/10W, 5% 199403-750 R7105 75 OHM, 0603, 1/10W, 5% 199403-750 R7106 75 OHM, 0603, 1/10W, 5% 199403-750 R7107 2.0K, 0603, 1/10W, 5% 199403-202 R7108 75 OHM, 0603, 1/10W, 5% 199403-750 R7109 75 OHM, 0603, 1/10W, 5% 199403-750 R7110 75 OHM, 0603, 1/10W, 5% 199403-750 R7111 75 OHM, 0603, 1/10W, 5% 199403-750 R7112 75 OHM, 0603, 1/10W, 5% 199403-750 R7113 75 OHM, 0603, 1/10W, 5% 199403-750 R7114 75 OHM, 0603, 1/10W, 5% 199403-750 R7200 100K, 0603, 1/10W, 5% 199403-104

Page 41

ELECTRICAL PART LIST

Bass Module DSP/Amplifier PCB Assembly

Resistors (continued)

Capacitors

Reference

Designator

Description Part Number Note

R7201 10K, 0603, 1/10W, 5% 199403-103 R7202 4.7K, 0603, 1/10W, 5% 199403-472 R7203 4.7K, 0603, 1/10W, 5% 199403-472 R7204 47 OHM, 0603, 1/10W, 5% 199403-470 R7205 1M, 0603, 1/10W, 5% 199403-105 R7206 10K, 0603, 1/10W, 5% 199403-103 R7207 4.7K, 0603, 1/10W, 5% 199403-472

Reference

Designator

Description Part Number Note

-- 22uF, EL, 85C, 50V, 20% [atJ150 pins 9 & 10] (ALL UNITS BUILT AFTER 3/1/05)

149948-220H

C21 4700pF, 0603, X7 R, 50V, 10% 191470-472 C22 15000uF, EL, 105 C, 25V, 20% 261614-153EB3 C24 .022uF, 0603, X7R, 50V, 10% 191470-223 C26 .047uF, 0805, X7R, 50V, 10% 286499-473 C27 .047uF, 0805, X7R, 50V, 10% 286499-473 C28 .047uF, 0805, X7R, 50V, 10% 286499-473 C29 .047uF, 0805, X7R, 50V, 10% 286499-473 C30 2 20uF, EL, SMD, 105C, 10V, 20 % 256772-221A C31 2 20uF, EL, SMD, 105C, 10V, 20 % 256772-221A C32 47uF, EL, SMD, 105C, 35V, 20% 255 071-470V C33 1000pF, 0603, X7 R, 50V, 10% 191470-102 C34 .015uF, 0603, X7R, 50V, 10% 191470-153 C35 .22uF, TANT, 35V, 20%, ASIZE 262073-V224A C36 .1uF, 12 06, X7R, 25V, 5% 131754-104 C37 .01uF, 0 603, X7R, 50V, 10% 191470-103 C38 .047uF, 0603, X7R, 50V, 10% 191470-473 C39 .047uF, 0603, X7R, 50V, 10% 191470-473 C40 150pF, 0603, COG, 50V, 5% 188454-151 C41 .047uF, 0603, X7R, 50V, 10% 191470-473 C42 2.2uF, TANT, 10V, 20%, ASIZE 19 6981-A225A2 C43 4700pF, 0603, X7 R, 50V, 10% 191470-472 C44 .047uF, 0603, X7R, 50V, 10% 191470-473 C46 4700pF, 0603, X7 R, 50V, 10% 191470-472 C47 3300pF, 0805, X7 R, 50V, 10% 133623-332 C48 1.0uF, 1 206, X7R, 25V, 15% 262063-105 C49 1.0uF, 1 206, X7R, 25V, 15% 262063-105 C52 1.0uF, 1 206, X7R, 25V, 15% 262063-105 C53 1000pF, 0603, X7 R, 50V, 10% 191470-102 C56 47pF, 0603, COG, 50V, 5% 188454- 470 C57 47pF, 0603, COG, 50V, 5% 188454- 470 C58 470pF, 0603, X7R , 50V, 10% 191470-471 C59 470pF, 0603, X7R , 50V, 10% 191470-471 C60 470pF, 0603, X7R , 50V, 10% 191470-471

Page 42

ELECTRICAL PART LIST

Bass Module DSP/Amplifier PCB Assembly

Capacitors (continued)

Reference

Designator

Description Part Number Note

C61 470pF, 0603, X7R , 50V, 10% 191470-471 C62 2.2u F, FILM, 100V, 10% 260333-22 5A C63 47uF, EL, SMD, 105C, 50V, 20%

(USED ON UNITS BUILT AFTER 4/1/05)

255071-470H

C150 1 00uF, EL, 85C, 25V, 20% 177902-10 1E C151 .047uF, 0805, X7R, 50V, 10% 286499-473 C152 .01uF, 0603, X7R, 50V, 10% 191470-103 C153 .01uF, 0603, X7R, 50V, 10% 191470-103 C154 .01uF, 0603, X7R, 50V, 10% 191470-103 C155 .01uF, 0603, X7R, 50V, 10% 191470-103 C156 1 uF, EL, 85C, 50V, 20% 177902-010H C157 1 uF, EL, 85C, 50V, 20% 177902-010H C158 1 000pF, 0805, COG, 50V, 5% 286499-102 C159 1 uF, EL, 85C, 50V, 20% 177902-010H C160 1 uF, EL, 85C, 50V, 20% 177902-010H C161 1 000pF, 0805, COG, 50V, 5% 286499-102 C250 1 00uF, EL, 85C, 25V, 20% 177902-10 1E C251 .047uF, 0805, X7R, 50V, 10% 286499-473 C252 .01uF, 0603, X7R, 50V, 10% 191470-103 C253 .01uF, 0603, X7R, 50V, 10% 191470-103 C254 .01uF, 0603, X7R, 50V, 10% 191470-103 C255 .01uF, 0603, X7R, 50V, 10% 191470-103 C256 1 uF, EL, 85C, 50V, 20% 177902-010H C257 1 uF, EL, 85C, 50V, 20% 177902-010H C258 1 000pF, 0805, COG, 50V, 5% 286499-102 C259 1 uF, EL, 85C, 50V, 20% 177902-010H C260 1 uF, EL, 85C, 50V, 20% 177902-010H C261 1 000pF, 0805, COG, 50V, 5% 286499-102 C350 1 00uF, EL, 85C, 25V, 20% 177902-10 1E C351 .047uF, 0805, X7R, 50V, 10% 286499-473 C352 .01uF, 0603, X7R, 50V, 10% 191470-103 C353 .01uF, 0603, X7R, 50V, 10% 191470-103 C354 .01uF, 0603, X7R, 50V, 10% 191470-103 C355 .01uF, 0603, X7R, 50V, 10% 191470-103 C356 1 uF, EL, 85C, 50V, 20% 177902-010H C357 1 uF, EL, 85C, 50V, 20% 177902-010H C358 1 000pF, 0805, COG, 50V, 5% 286499-102 C359 4 700pF, 0603, X7 R, 50V, 10% 191470-472 C360 4 70pF, 0603, COG, 50V, 5% 188454-471 C361 4 70pF, 0603, COG, 50V, 5% 188454-471 C362 4 70pF, 0603, COG, 50V, 5% 188454-471 C363 4 70pF, 0603, COG, 50V, 5% 188454-471 C364 1 000pF, 0805, COG, 50V, 5% 286499-102 C365 .047uF, 0603, X7R, 50V, 10% 191470-473 C1000 1 000pF, 0603, X7R, 50V, 10% 191470- 102 C1001 1 000pF, 0603, X7R, 50V, 10% 191470- 102

Page 43

ELECTRICAL PART LIST

Bass Module DSP/Amplifier PCB Assembly

Capacitors (continued)

Reference

Desi gnator

Description Part Number Note

C1002 1000pF, 0603, X7R, 50V, 10% 191470-102 C1003 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4000 2 2uF, EL, 85C, 16V, 20% 177902-220C C4001 .047uF, 0603, X7R, 50V, 10% 191470-473 C4002 .047uF, 0603, X7R, 50V, 10% 191470-473 C4003 .047uF, 0603, X7R, 50V, 10% 191470-473 C4104 2200pF, 0603, X7R, 50V, 10% 191470-222 C4105 2 200pF, 0603, X7R, 50V, 10% 191470-222 C4200 1 0uF, EL, 85C, 16V, 20% 177902-100C C4300 1000pF, 0603, X7R, 50V, 10% 191470-102 C4301 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4302 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4303 1000pF, 0603, X7R, 50V, 10% 191470-102 C4304 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4306 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4307 1000pF, 0603, X7R, 50V, 10% 191470-102 C4308 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4308 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4309 1000pF, 0603, X7R, 50V, 10% 191470-102 C4309 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4310 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4310 1 000pF, 0603, X7R, 50V, 10% 191470-102 C4400 .047uF, 0603, X7R, 50V, 10% 191470-473 C4401 .047uF, 0603, X7R, 50V, 10% 191470-473 C4500 68pF, 0603, COG, 50V, 5% 188454-680 C4501 6 8pF, 0603, COG, 50V, 5% 188454-680 C4600 .047uF, 0603, X7R, 25V, 5% 196999-473 C4601 4700pF, 0603, X7R, 50V, 10% 191470-472 C4602 .047uF, 0603, X7R, 25V, 5% 196999-473 C6000 .047uF, 0603, X7R, 50V, 10% 191470-473 C6100 .047uF, 0603, X7R, 50V, 10% 191470-473 C6101 4 700pF, 0603, X7R, 50V, 10%

(US/CANADA UNITS BUILT BEFORE 3/1/05)

191470-472

C6101 .022uF, 0603, X7R, 50V, 10%

(ALL UNITS BUILT AFTER 3/1/05)

191470-223

C6102 1 000pF, 0603, X7R, 50V, 10% 191470-102 C6105 8 20pF, 0603, X7R, 50V, 10% 191470- 821 C6500 4 700pF, 0603, X7R, 50V, 10% 191470-472 C7000 .047uF, 0603, X7R, 50V, 10% 191470-473 C7001 .047uF, 0603, X7R, 50V, 10% 191470-473 C7002 .047uF, 0603, X7R, 50V, 10% 191470-473 C7003 .047uF, 0603, X7R, 50V, 10% 191470-473 C7004 .047uF, 0603, X7R, 50V, 10% 191470-473 C7005 .047uF, 0603, X7R, 50V, 10% 191470-473 C7006 .047uF, 0603, X7R, 50V, 10% 191470-473 C7007 .047uF, 0603, X7R, 50V, 10% 191470-473 C7008 2 2pF, 0603, COG, 50V, 5% 188454-220

Page 44

ELECTRICAL PART LIST

Bass Module DSP/Amplifier PCB Assembly

Capacitors (continued)

Inductors / Ferrite Beads

Diodes

Reference

Designator

Description Part Number Note

L70 INDUCTOR, SMD, 20%, 100uH 256773-101 FB50 INDUCTOR, CHIP, 0805, 400 OHM 188587-401 FB70 BEAD, FERRITE, CHIP, 1806 256116-181 FB4000 INDUCTOR, CHIP, 0805, 400 OHM 188587-401

Reference

Designator

Description Part Number Note

D7 SMD, 10A, 200V, S10D 256405-200 D8 SMD, 10A, 200V, S10D 256405-200 D9 SMD, 10A, 200V, S10D 256405-200 D10 SMD, 10A, 200V, S10D 256405-200 D11 SCHOTTKY, 40V, 3A, SMB 193847-001 D13 DUAL, SOT-23, BAV99 147239 D14 SMD, 10A, 200V, S10D 256405-200 D15 DUAL, SOT-23, BAW56 180738 D450 ZEN, 5.1V, 225 MW, 5%, SOT-23 135247-5231 D4502 DUAL, SOT-23, BAV99 147239 D4503 DUAL, SOT-23, BAV99 147239 DS6500 LED, SMD, GREEN 256781-002 ZR1 ZENER, SOD-123, .5W, 5%, 13V 174265-5243

Reference

Designator

Description Part Number Note

C7009 22pF, 0603, COG, 50V, 5% 188454-220 C7011 1 50pF, 0603, COG, 50V, 5% 188454-151 C7012 1 50pF, 0603, COG, 50V, 5% 188454-151 C7108 4700pF, 0603, X7 R, 50V, 10% 191470- 472 C7109 4 700pF, 0603, X7R, 50V, 10% 191470- 472 C7110 4 700pF, 0603, X7R, 50V, 10% 191470- 472 C7111 47pF, 0603, COG, 50V, 5% 188454-470 C7114 4 700pF, 0603, X7R, 50V, 10% 191470- 472 C7115 .01uF, 0603, X7R, 50V, 10% 191470-103 C7116 .01uF, 0603, X7R, 50V, 10% 191470-103 C7200 .047uF, 0603, X7R, 50V, 10% 191470-473 C7300 .047uF, 0603, X7R, 50V, 10% 191470-473 C7301 .047uF, 0603, X7R, 50V, 10% 191470-473 C7302 .047uF, 0603, X7R, 50V, 10% 191470-473 C7303 .047uF, 0603, X7R, 50V, 10% 191470-473

Page 45

ELECTRICAL PART LIST

Bass Module DSP/Amplifier PCB Assembly

Transistors

Integrated Circuits

Miscellaneous

Reference

Designator

Description Part Number Note

Q2 BPLR, N, 40V, 200mA, SOT23 14 6819 Q3 BPLR, N, 40V, 200mA, SOT23 14 6819 Q4 MOSFET, P, 60V, 17A, TO-22 0 271765-002 Q5 BPLR, N, 40V, 200mA, SOT23 14 6819 Q450 BPLR, N , 50V, 100mA, SOT23 14 6817 Q451 BPLR, N , 50V, 100mA, SOT23 14 6817 Q452 BPLR, PNP, 500MA, SOT23 189290-001 Q6100 BPLR, N, 40V, 200mA, SOT23 146819 Q6101 BPLR, N, 50V, 100mA, SOT23 146817 Q7200 BPLR, N, 50V, 100mA, SOT23 146817

Reference

Designator

Description Part Number Note

F1 FUSE, 125V, 4A, SLO-BLO 273504-004000 3

RT1 PTC, TEMP SENSE, 16V, 125C, 20% 258497-125 3

T1 CHOKE, COMMON MODE, SMDH 276389-001 Y7000 CRYSTAL, 33.333 MHZ, FUND, HC-49, SMD 266953-001 J5 CONN, HEADER, INLINE, PCB MNT, 2P 133220-02 J150 CONN, HEADER, RTANG, 2.5 MM, 10 POS 145402-10 J350 CONN, THRU BOARD, TH, 4 POS 266952-04 J7100 CONN, HEADER, 2.5 MM, THRU, 16 POS 270584-016 SHLD1 SHIELD, FENCE 268777-001

- SHIELD, TOP, 0.3 THICK, W/O DIMPLE 268778-002

- SHIELD, BTM, 0.3 THICK 268781-001

Reference

Designator

Description Part Number Note

U100 VOLT REG, 3.3V, 1.5A 254196-001 U101 VOLTAGE, REGULATOR, 3.3V 256094-03R3 U150 POWER AMP, PSO-20, TDA8566TH 257975 U250 POWER AMP, PSO-20, TDA8566TH 257975 U350 POWER AMP, PSO-20, TDA8566TH 257975 U4000 CODEC, 24-BIT, CS4228A-KS-TS 254192-003 U4000 PAD, THERMAL, COMPLIANT 266954-001 U4400 RCVR, DIG AUD, CS8415A, TSSOP 267616-002 U6000 RESET, 3.3V, SOT23, 5-PIN 256123-001 U6100 INVERTER, 5V, 74VCHU04 258464-004 U7000 DSP, QFP 208, ADSP21065LKS_264 254191-003 U7200 PROM, FLASH, 4 MBIT 311792 U7300 SDRAM, 64 MBIT,2Mx32, 3.3V 254182-010

Page 46

ELECTRICAL PART LIST

Bass Module Input/Output PCB Assembly

Capacitors

Miscellaneous

Reference

Designator

Description Part Number Note

S1 SWITCH, DPDT, SLIDE, 250VAC, 5A

(DUAL VOLTAGE)

273602-001 3

SWITCH, POWER, PC MOUNT

(EURO, UK, AUS)

266092-001

F1 FUSE, 2.50 AMPS, AXIAL (US/CAN, JAPAN) 269855-02500 3 FUSE, 1.60 AMPS, AXIAL (EURO, UK, AUS) 269855-01600 FUSE, 2.00 AMPS, AXIAL (DUAL VOLTAGE) 269855-02000 J1 AC CONNECTOR 273692-001 3

J2 CONN, HEADER, LOCKING, TOP, KEYED

(EURO, UK, AUS)

271897-002 3

J2 CONN, HEADER, 5 POS, 8mm

(DUAL VOLTAGE)

178742-5 3

J3 CONN, 13-PIN SOCKET, R-ANGLE 270581-001 3

J4 CONN, D-SUB, R/A, 9 PIN, SOCKET 260917-09 3

J5 CONN, HEADER, LOCKING, TOP, KEYED

(US/CAN, JAPAN)

271897-002 3

J6 CONN, HEADER, 2.5 MM, THRU,16 POS 270584-016 3

J7 CONN, HEADER, PC MNT, KEYED 271899-010 3

XJ3 BRACKET, SUPPORT, 13P, SQR, CONN 271639-001

- LABEL, FUSE, 1.6A, 250V (EURO, UK, AUS) 279918-01600

- SCREW, HILO, 4-16 x .375, PAN, XREC 181621-06

Reference

Designator

Description Part Number Note

C1 2.2uF, EL, 85C, 50V, 20% 149947-2R2H C3 2.2uF, EL, 85C, 50V, 20% 149947-2R2H C4 2.2uF, EL, 85C, 50V, 20% 149947-2R2H C5 2.2uF, EL, 85C, 50V, 20% 149947-2R2H C6 4700uF, EL, 105C, 50V, SNAP 261614-472HB3 C8 .01uF, 0805, X7R, 50V, 10% 133623-103 C9 .01uF, 0805, X7R, 50V, 10% 133623-103 C10 2.2uF, EL, 85C, 50V, 20% 149947-2R2H

Page 47

DISASSEMBLY PROCEDURES

Console Procedures

1. Outer Bezel Removal

1.1 Remove the DVD drawer bezel. To do

this, you will need to either apply power to the console and press the EJECT button, or use the manual DVD drawer eject function. This is done by placing a small screwdriver into the front of the slot located in the bottom of the bezel sub-assembly and rapidly moving the screwdriver toward the rear of the console. This will press in the built-in eject pin and cause the DVD drawer to open.

1.2 Gently unclip the DVD drawer bezel from

the front of the DVD drawer and lift it off.

1.3 Close the DVD drawer. IMPORTANT NOTE: If you close the drawer

manually with no power applied, it will not latch properly. Once you have repaired the unit, make sure to apply power to the con- sole and cycle the drawer open and closed to properly latch it in place before returning it to the customer. Failure to do this will cause the drive to be damaged in shipment.

1.4 On the bottom edge of the outer bezel

assembly, lift the bezel edge away from the console slightly. Lift the top edge of the outer bezel assembly away from the console slightly. It should lift off and away from the console, revealing the button PCB, the IR PCB (located below the center of the button PCB) and the display PCB assembly.

2. Top Cover Removal Re-assembly Note: When replacing the top

cover, torque the top cover screws to no more than 5 inch/lbs. If you over-torque these screws, you will strip out the screw boss in the top cover.

2.1 Perform procedure 1.

2.2 Place the console onto a soft surface

with the bottom facing upward. Using a Phillips-head screwdriver, remove the six screws that secure the top cover to the base.

Page 48

DISASSEMBLY PROCEDURES

2.3 Grasp the console between the top and

bottom of the unit, ensuring that you have a good grip on the unit, and carefully flip the console over onto its feet. Lift the top cover straight off.

3. Inner Bezel Sub-assembly Removal (includes Button PCB, IR Receiver PCB and Display PCB)

3.1 Perform procedure 2.

3.2 Unplug the inner bezel sub-assembly

ribbon cables from J6500 and J6700 on the main PCB.

3.3 Using a Phillips-head screwdriver,

remove the three screws that secure the bezel to the console. There is one screw at each end of the bezel and one in the center below the IR receiver.

3.4 Lift off the bezel. The button PCB, IR

receiver PCB and display PCB will come off with the bezel.

3.5 The IR receiver PCB is connected to the

button PCB by a ribbon cable. To remove it, unplug the ribbon cable at the button PCB end, and use a small flat-tip screwdriver to push back the small plastic arm that retains the PCB in the bezel. Lift out the PCB.

3.6 The button PCB is retained in the top of

the bezel. To remove it, unplug the IR re- ceiver PCB ribbon cable and the button PCB ribbon cable. Once the ribbon cable is unplugged, press upward on the ribbon cable connector on the underside of the bezel top edge. The button PCB should slide off of the bezel posts.

3.7 The display PCB assembly is located in

the right side of the bezel. To remove it, lay the bezel face-down. Use a small flat-tip screwdriver to release the display PCB from the four retaining clips. Lift out the display

PCB assembly. Note: The display PCB

assembly is not repairable. You must replace it as an assembly if it is defective.

Page 49

DISASSEMBLY PROCEDURES

4. Tuner PCB Removal

4.1 Perform procedure 2.

4.2 Lift up on the forward edge of the and

slide it toward the front of the console until the PCB jacks clear the rear panel. Lift the PCB straight up.

4.3 Unplug the tuner PCB ribbon cable from

J6000 on the main PCB.

Re-assembly Notes:

- Make sure that the RF gasket is in place on the FM antenna connector when re-install- ing the PCB assembly.

- Make sure that the FM RF connector is centered in the opening in the rear panel before tightening the top cover screws.

5. DVD/CD Drive Removal

5.1 Perform procedure 3.

5.2 Unplug the drive power cable from

J3202 on the main PCB.

5.3 Unplug the ATAPI cable from J3200 on

the main PCB.

5.4 Lift the drive and the drive mounting

bracket out of the console.

Note: The drive mounting bracket is the

plastic bracket that the drive is mounted to that also goes over the main PCB to support the tuner PCB.

5.5 Make a note of the distance the front of

the drive overhangs the front edge of the bracket. You will need to align the new drive in the same way, within about 1/16” (2mm). Failure to do this will cause the DVD drive drawer bezel to not line up properly with the LCD display bezel on the front of the console when re-assembled.

5.6 Remove the four screws that secure the

drive to the drive mounting bracket. Remove the DVD drawer eject pin from the manual eject hole in the front of the drive. Retain this pin for the new drive.

Page 50

DISASSEMBLY PROCEDURES

Re-assembly Note: Be sure to install the

DVD drawer eject pin into the manual eject hole in the front of the drive before re- installing the bezel assembly.

6. Hard Disc Drive Assembly Removal (GSX consoles only)

6.1 Perform disassembly steps 5.1 to 5.4.

6.2 Unplug the hard disc drive ribbon cable

from the hard drive assembly. Make a note of the pin 1 location as denoted by the red stripe on the ribbon cable.

6.3 Lift the hard disc drive assembly out of

the console base. The hard disc drive as- sembly includes the hard disc drive, the thermal pad and the heat spreader plate.

6.4 Remove the ribbon cable from the hard

disc drive for re-use on the replacement drive.

Re-assembly Note: When connecting the

ribbon cable to the new hard drive assembly, take care that the red stripe aligns with pin 1 of the connector.

CAUTION: Handle the replacement hard

drive with care. Do not physically shock the replacement hard drive assembly. Damage to the drive could occur. Handle the new hard disc drive by the sides of the frame only. Do not put any pressure on the label or drive boards or you will damage the drive.

7. Main PCB Assembly Removal

7.1 Perform procedure 5.

7.2 Lift up the front edge of the main PCB

assembly. Slide the PCB forward until the jacks clear the back panel. Lift out the PCB assembly.

Re-assembly Notes:

1. Make sure that the RF gasket is in place

on top of the Bose Link connector when re- installing the PCB assembly.

2. When installing the main PCB, make sure

it is over the locating pin at the front of the console.

Page 51

DISASSEMBLY PROCEDURES

Bass Module Procedures

1. Rear Enclosure Removal

1.1 Place the bass module on its side. Using

a phillips-head screwdriver, remove the four screws that secure the rear enclosure to the bass module cabinet.

1.2 Lift the rear enclosure partially off of the

bass module.

1.3 Unplug the transformer primary cable at

J5 on the input/output PCB located on the back of the rear enclosure.

1.4 Unplug the two ribbon cables at J6 and

J7 that run from the input/output PCB to the main PCB. Lift the rear enclosure away from the bass module cabinet.

2. Main PCB Removal

2.1 Perform procedure 1.

2.2 Unplug the woofer harness from the

main PCB at J350. This harness plugs into the connector through the holes in the bottom of the main PCB.

2.3 Using a phillips-head screwdriver, re-

move the four screws that secure the heatsink bracket to the heatsink. Lift off the heatsink bracket.

Page 52

DISASSEMBLY PROCEDURES

2.4 Carefully lift the main PCB away from

the heatsink. Unplug the power transformer secondary harness from the main PCB at J5. Rotate the main PCB clear of the cabinet until it is at about 90 degrees from the heatsink. At this point, you should be able to lift the PCB clear of the rear enclosure mounting brackets.

3. Power Transformer Removal

3.1 Perform procedure 2 to remove the

amplifier/DSP PCB.

3.2 Using a soldering iron, apply heat to the

head of one of the screws that secure the tranformer to the bass module cabinet.

Apply heat for about 20 seconds. Immedi- ately after removing heat from the screw head, use a phillips-head screwdriver to remove the screw. Repeat this for the other three screws.

Heating the screw head releases the threadlock adhesive that is used on these screws in manufacturing.

3.3 Lift the power transformer out of the

cabinet.

4. Input/Output Board Removal

4.1 Perform procedure 1 to remove the rear

enclosure.

4.2 Using a phillips-head screwdriver, re-

move the two screws that secure the input/ output board bracket to the rear enclosure. Lift off the bracket. Slide the input/output board out of the rear enclosure.

Page 53

Standard Satellite Array Procedures

Notes:

• The standard satellite arrays are non-

repairable. These are the arrays that have the cloth grilles, and are physically larger than the Gemstone

array.

• The only parts that can be replaced on the

standard arrays are the grille and the name- plate. Refer to the photos at right for the following procedures.

1. Grille Removal

1.1 Wrap some masking tape around the

shaft of a flat-tip screwdriver approximately 1/2" back from the end. This is needed to protect the plastic enclosure of the array.

1.2 Place the satellite array on its back on a

bench. Use your thumb to press down on the array grille at the center of the curve near the side. At the same time, use the screwdriver to pry the end of the grille off of the array enclosure. Repeat this at the other end of the grille.

Re-Assembly Note: Align the grille so that

the Bose

logo is facing the same direction as the arrows on the front of the array enclosure. Press the grille in place. It should latch to the enclosure at each end.

Gemstone Satellite Array Procedures

1. Grille Removal

1.1 Using a scribe or small flat-tip screw-

driver, grasp the edge of the grille. Gently pull the grille away from the enclosure.

2. Driver Removal

2.1 Perform procedure 1.

2.2 Using a Phillips-head screwdriver,

remove the four screws that secure the driver to the enclosure. Lift the driver out of the enclosure and cut the wires as close to the driver as possible.

DISASSEMBLY PROCEDURES

Page 54

Console Procedures

CAUTION: The DVD drive mechanism should

not be closed by pushing it shut with no power applied to the console. Doing so could dam- age the drive. It must be closed with power applied so that the locking mechanism inside the drive will engage properly when the drawer is closed.

Equipment required:

• Console test cable with DC power supply

or bass module w/system cable

• Audio signal generator

• Digital multimeter

• Analog to S/PDIF converter

• S/PDIF to optical converter

• AM/FM signal generator

• Video signal generator or DVD player

• Abex test DVD (TDV-540A)

• Video monitor

• Composite Video cable

• S-Video cable

• Optical cable

• Oscilloscope

• Model 3•2•1 Series II remote control

Test Setup

Set up the unit under test as shown in Figure 1 for the following tests.

1. Analog Audio Test

1.1 Apply a 1 Vrms, 1 kHz signal to the left

and right AUX audio analog inputs.

1.2 On the console, select the AUX input.

Press the volume up (+) button on the console for 10 seconds to put it at full vol- ume.

1.3 Measure the output level at the left and

right audio outputs on the console test cable. It should be 470 mVrms

+ 10%.

1.4 Repeat steps 1.1 to 1.3 for the CBL-SAT

and TV audio analog inputs.

2. Coaxial Digital Audio Test

2.1 Connect the audio signal generator to

the input of the analog to S/PDIF converter.

2.2 Connect the output of the S/PDIF con-

verter to the AUX coaxial digital input.

2.3 Apply a 500 mV, 1 kHz signal to the

analog input of the S/PDIF converter. Refer- ence a dB meter to the signal generator output signal.

2.4 On the console, select the AUX source.

Press the volume up (+) button on the console for 10 seconds to put it at full vol- ume.

2.5 Measure the output signal level at the

analog outputs of the console test cable. The output should be 0 dB, +0.5/-1.5 dBr.

2.6 Measure the distortion level of the

analog output signal at the left and right analog outputs of the test cable. The distor- tion level should be 0.07% maximum.

2.7 Repeat steps 2.1 to 2.6 for the CBL-SAT

digital coaxial input.

2.8 Repeat steps 2.1 to 2.6 for the TV digital

coaxial input.

3. Optical Digital Audio Test

3.1 Connect the audio signal generator to

the input of the analog to S/PDIF converter.

3.2 Connect the output of the S/PDIF con-

verter to the input of the S/PDIF to optical converter.

3.3 Connect the output of the optical con-

verter to the VIDEO 1 optical input.

3.4 Apply a 250 mV, 1 kHz signal to the

analog input of the S/PDIF converter. Refer- ence a dB meter to the signal generator output signal.

TEST PROCEDURES

Page 55

TEST PROCEDURES

3.5 On the console, select the VIDEO 1

source. Press the volume up (+) button on the console for 10 seconds to put it at full volume.

3.6 Measure the output signal level at the

analog outputs of the console test cable. The output should be 0 dB, +0.5/-1.5 dBr.

4. Video Tests

4.1 Connect the video generator or DVD

player to the COMPOSITE VIDEO INPUT only.

4.2 Connect the video monitor to the COM-

POSITE VIDEO OUTPUT.

4.3 Set the video generator to display a test

pattern. If using a DVD player, load a DVD disc into the tray and start playback.

4.4 On the console, select the VIDEO 1

source.

4.5 Confirm that the test pattern or DVD

video appears on the video monitor and that there are no obvious video problems.

4.6 Connect the video generator or DVD

player to the S-VIDEO input only.

4.7 Connect the video monitor to the

S-VIDEO output.

4.8 Set the video generator to display a test

pattern. If using a DVD player, load a DVD disc into the tray and start playback.

4.9 On the console, select the VIDEO 1

source.

4.10 Confirm that the test pattern or DVD

video appears on the video monitor and that there are no obvious video problems.

5. Internal DVD Video Test

5.1 Load the test DVD into the console.

5.2 Connect the video monitor to the

S-VIDEO output of the console.

5.3 On the 3

•2•1 Series II system remote

control, press the CD-DVD button to start playback of the DVD disc.

5.4 Confirm that the test pattern or DVD

video appears on the video monitor and that there are no obvious video problems.

6. DVD Audio Test

6.1 Load the test DVD into the console.

6.2 If necessary, connect the satellite arrays

to the 9-pin D-sub connector.

6.3 On the 3

•2•1 Series II system remote

control, press the CD-DVD button to start playback of the DVD disc.

6.4 Verify that the audio plays.

7. CD Playability T ests

Test discs required:

ABEX TCD-714R ABEX TCD-721R ABEX TCD-725R ABEX TCD-732R Philips TS4

7.1 Insert the ABEX TCD-725R test disc

into the console CD/DVD tray.

• Play the defect tracking (interruption) track. Verify that the track plays properly. The nominal is a 1.0 mm defect, 0.8 mm limit.

• Play the defect tracking (black dot) track. Verify that the track plays properly. The nominal is a 1.0 mm defect, 0.8 mm limit.

• Play the defect tracking (fingerprint) track. Verfiy that the track plays properly. The nominal is a 75 um defect, 65 um limit.

Page 56

TEST PROCEDURES

7.2 Insert the ABEX TCD-721R test disc

into the console CD/DVD tray. Play the defect tracking (scratch) track. Verify that the disc plays properly. The nominal is a

1.6 mm defect, 1.0 mm limit.

7.3 Insert the ABEX TCD-714R test disc

into the console CD/DVD tray. Play the defect tracking (eccentric disc) track. Verify that the disc plays properly. The nominal is a 280 um defect, 210 um limit.

7.4 Insert the ABEX TCD-732R test disc

into the console CD/DVD tray. Play the defect tracking (warped disc) track. Verify that the disc plays properly. The nominal is a

1.0 mm defect, 0.7 mm limit.

7.5 Insert the Philips TS4 test disc into the

console CD/DVD tray. Play tracks 1 through 15, verifying that each track cues up within the test limits. Nominal is 2 seconds or less, limit 3 seconds.

•2•1 Series II Console Tuner Adjustments

/ Measurements

The following tests can be performed without the use of an IBM compatible PC.

AM Adjustments

For all AM alignments and tests plug the AM antenna into the console and position it 2 feet away from the unit. Configure the AM antenna, a standard test loop and RF gen- erator as shown below to create the speci- fied field strength for each test. The equiva- lent field intensity in dBuV/m is 20 dB less than the generator output level in dBuV emf at the receiving antenna. The signal levels given do not include this factor.

8. AM RF Tracking

Note: In order to perform this test, you will

need to partially disassemble the console. Refer to the console disassembly proce- dures in the 3

•2•1 Series II service manual,

part number 273029-SM. Perform the following to gain access to the tuner adjust- ments.

• Eject the DVD/CD drawer and remove the

drawer bezel.

• Remove the console front bezel.

• Remove the top cover.

• Lift out the tuner PCB. Disconnect the

ribbon cable. Remove the metal cover. Reconnect the ribbon cable and place the board so that you can adjust the tuner slugs on T2000.

8.1 Connect an AC meter to the left or

right analog output jack on the console test cable.

8.2 Inject a 1500 kHz (US, Dual Voltage)

or 1503 kHz (Euro, UK, AUS and Japan) RF signal at a level of 90 dBuV emf, 30% modulation, 1 kHz modulation frequency.

8.3 Tune the console to 1500 kHz or 1503

kHz (as appropriate) and adjust the red slug (T2000) for maximum audio level at the left or right audio output. Verify that the level is greater than 40 mVrms.

AM Loop Antenna Test Setup

Page 57

TEST PROCEDURES

8.4 Change the RF frequency to 600 kHz

(US, Dual) or 603 kHz (Euro, UK, AUS and Japan) and re-tune the console to 600 kHz or 603 kHz (as appropriate).

8.5 Adjust the black slug (T2000) for maxi-

mum level. Verify that the level is greater than 40 mVrms.

8.6 Repeat steps 8.2 to 8.5 until maximum

audio output is obtained without the need for further adjustment.

8.7 Replace the metal top cover over the RF

circuitry. Re-install the tuner PCB into the console before continuing testing.

9. AM Sensitivity

9.1 Inject a 1080 kHz RF signal at a level

of 55 dBuV emf, 30% modulation, 1 kHz modulation frequency.

9.2 Tune the console to 1080 kHz.

9.3 Measure the output level at the the

console test cable audio output jacks. It should be between 70 and 320 mVrms.

9.4 Measure the distortion level of the output

at the console test cable analog audio output jacks. It should be 10.0% max.

FM Adjustments

Note: Unless otherwise noted, set the RF

generator for 1 kHz, mono modulation, pilot off and 75 kHz deviation. Power levels for FM testing are given in dBf at the antenna input to the unit.

Typically a test setup will consist of an RF generator with a 50 Ohm output impedance and a 50 Ohm to 75 Ohm impedance match- ing element. The two most commonly used impedance matching element are a resistive network which has a 5.7 dB insertion loss or a “lossless” transformer which has a

0.5 dB insertion loss.

Using a “lossless” transformer

Subtract 1.3 dB. eg: 65dBf => set generator

to 66.8 dBuV emf Using a resistive network (5.7dB loss)

Subtract 6.5 dB eg:

65dBf => set generator

to 71.5 dBuV emf

To find the required setting in dBuV emf from a given dBf value for an RF generator with a 50 Ohm output impedance use the conver- sions in the following table.

Note: For generators with RF level resolu-

tions of only 1 dB, round up.

10. FM Distortion Measurement /

Adjustment

10.1 Inject a 98.1 MHz, 1 kHz mono, 75 kHz

deviation, pilot off (83.0 MHz Japan units), RF signal at a level of 58 dBuV emf into J2001.

10.2 Tune the console to 98.1 MHz

(83.0 MHz Japan units).

10.3 Measure the distortion plus noise

(THD+N) at the audio output jacks. If it is less than or equal to 0.60%, verify that the audio level is between 520 and 1050 mVrms. If these are not the measurements you have, proceed to step 12.4.

10.4 If the THD+N is greater than 0.65%, or

the audio level is less than 520 mV, adjust T2002 for minimum distortion. Verify that the level is greater than 520 mV and the distortion is less than 0.65%.

12. FM Sensitivity

12.1 Inject a 98.1 MHz (83 MHz for Japan

units) RF signal at a level of 13 dBuV emf into J2001.

12.2 Measure the THD+N at the console

test cable audio output jacks. It should be less than or equal to 3.0%.

Page 58

TEST PROCEDURES

13. FM Stereo Separation

13.1 Inject a 98.1 MHz (83.0 MHz Japan

units) RF signal set to 1 kHz left only modu- lation with 10% pilot modulation and 75 kHz total deviation at a level 58 dBuV emf into J2001.

13.2 Reference a dB meter to the level at

the console test cable left audio output jack.

13.3 Switch the RF signal modulation to

the right channel only.

13.4 Measure the level at the left audio

output jack. It should read -25 dB or less.

Computer Assisted Tuner T est Procedures

Additional Equipment Required:

• IBM Compatible PC

• Console test cable with DC power supply

or bass module w/system cable

• ETAP test cable

• B+B Electronics RS-232 to TTL level

shifter, model 232LPTTL

Note: Refer to the computer set up instruc-

tions in the appendix for proper connection to an IBM compatible computer.

Refer to the figure below, AM loop antenna test setup diagram, to achieve the proper field strength for the given RF generator setting.

Some of the commands in the following tests will automatically set the calibration, requiring only an external RF signal at the input of the tuner. Other commands require the technician to make measurements and adjustments.

AM Adjustments

Set up the unit under test as shown in Figure 1. Place the console into TAP mode. Using the remote control or the console front panel buttons, select the AM source.

14. AM Alignment

14.1 Inject an 1500 kHz RF signal at a level

of 90 dBuV emf, 30% modulation at 1 kHz.

14.2 Enter the command T1 into the com-

puter. This will tune the unit to 1500 kHz.

14.3 You should receive the response “OK”

on the computer screen. Verify that the console display shows that it is tuned to 1500 kHz.

14.4 Using a non-metallic tuning tool, adjust

the red slug of T2004 for maximum output at the console test cable audio output jacks. Verify that the level is greater than 40 mVrms.

14.5 Inject a 600 kHz RF signal at a level of

90 dBuV emf, 30% modulation at 1 kHz.

14.6 Enter the command T2 into the com-

puter. This will tune the unit to 600 kHz.

14.7 You should receive an “OK” response

on the computer screen.

14.8 Using a non-metallic tuning tool, adjust

the black slug of T2004 for maximum output at the console test cable audio output jacks. Verify that the level is greater than 40 mVrms.

14.9 Repeat steps 14.1 through 14.8 until

the audio level is at a maximum without adjustment.

AM Loop Antenna Test Setup

Page 59

TEST PROCEDURES

15. AM Stop Level

15.1 Inject a 1080 kHz RF signal at a level

of 57 dBuV emf, 30% modulation at 1 kHz.

15.2 Enter the command T2 into

the computer. This will tune the unit to 1080 kHz, then measures, reports, and stores to EEPROM the S-meter level. You should receive an “Smeter xx” response (where xx is the S-meter level) on the com- puter screen after inputting this command.

15.3 Apply a 1080 kHz RF signal at a level

of 61 dBuV emf, 30 % modulation, 1 kHz.

15.4 Tune the console to 1000 kHz. Press

the seek up >> button on the IR remote control. Verify that the console stops at 1080 kHz.

15.5 Apply a 1080 kHz RF signal at a level

of 51 dBuV emf, 30 % modulation, 1 kHz.

15.6 Tune the console to 1000 kHz. Press

the seek up >> button on the IR remote control. Verify that the console does not stop at 1080 kHz.

FM Tuner Tests

Note: For all FM measurements and adjust-

ments, the RF signal is to be connected from the signal generator to J2001 via a 50 to 75 Ohm impedance matching network. Ensure the signal generator is configured a 50 Ohm output impedance, if necessary. The input levels stated below are to be as read at the input of J2001.

FM Adjustments

On the console front panel, switch the source to FM.

16. FM IF Centering Adjustment

16.1 Inject a 98.1 MHz, 1 kHz mono modula-

tion, pilot OFF, 75 kHz deviation RF signal at a level of 43 dBuV emf into J2001.

16.4 Enter the command “T7” into the

computer. The tuner micro will tune the radio, perform the IF Offset processing, and write the proper offset to EEPROM. You will receive a response of “IF Offset: x”, where x is (-1, 0, 1) representing an IF offset of (-25, 0, 25) kHz.

17. FM Distortion Measurement/ Adjustment

17.1 Inject a 98.1 MHz, 1 kHz mono modula-

tion, pilot OFF, 75 kHz deviation RF signal at a level of 58 dBuV emf into J2001.

17.2 Enter the command TS1A8,0 into the

computer. This will tune the unit to the appropriate frequency. You will get an “OK” response from the console.7

17.3 Measure the distortion plus noise

(THD+N) at the console test cable audio output jacks. If it is less than or equal to

0.60%, verify that the audio level is between 520 to 1050 mVrms. If these are not the measurements you have, proceed to step

18.4.

17.4 If the THD+N is greater than 0.65%, or

the audio level is not between 520 to 1050 mVrms, adjust T2001 for minimum distor- tion. Verify that the distortion level is now less than or equal to 0.60% and that the audio level is between 520 to 1050 mVrms.

18. FM Sensitivity

18.1 Inject a 98.1 MHz, 1 kHz mono mod-

ulation, pilot OFF, 75 kHz deviation RF signal at a level of 13 dBuV emf into J2001.

18.2 Measure the THD+N at the audio

output jacks. It should be less than or equal to 3.0%.

19. FM Stereo Separation

19.1 Inject a 98.1 MHz RF signal set to

1 kHz left only modulation with 10% pilot modulation and 75 kHz total deviation at a level 58 dBuV emf into J2001.

Page 60

TEST PROCEDURES

19.2 Enter the command TS1A8,0 into the

computer. You will receive an “OK” response from the console, and the unit will tune to the appropriate frequency.

19.3 Reference a dB meter to the left audio

output jack on the console test cable.

19.4 Switch the RF signal modulation to the

right only channel.

19.5 Measure the left audio output jack.

It should read -25 dB or less.

20. FM Stop Level

20.1 Inject a 98.1 MHz, 1 kHz mono mod-

ulation, pilot OFF, 75 kHz deviation RF signal at a level of 23 dBuV emf into J2001.

20.2 Enter the command T3. The tuner

micro tunes the radio, then measures, reports, and stores to EEPROM the s-meter level. You should get a response of “Smeter: xx” from the console, where xx is the read- ing.

20.3 Set the RF generator for 98.9 MHz, 1

kHz mono modulation, pilot OFF, 75 kHz deviation RF signal at a level of 28 dBuV emf into J2001.

20.4 Enter the command TC5. This is the

seek up command. Verify that the unit stops at 98.9 MHz.

20.5 Set the console for 98.1 MHz.

20.6 Set the RF generator for 98.9 MHz,

1 kHz mono modulation, pilot OFF, 75 kHz deviation RF signal at a level of 18 dBuV emf into J2001.

20.7 Enter the command TC5. This is the

seek up command. Verify that the unit does not stop at 98.9 MHz.

21. FM Stereo & Force Mono Threshold

21.1 Inject a 98.1MHz RF signal set to 1kHz

stereo L = -R modulation with 10% pilot modulation and 75 kHz total deviation at a level of 33 dBuV emf into J2001.

21.2 Enter the command T5 into the com-

puter. The tuner micro tunes the radio, then measures, reports, and stores to EEPROM the s-meter level.

21.3 Inject a 98.1MHz RF signal set to 1kHz

stereo L = -R modulation with 10% pilot modulation and 75 kHz total deviation at a level of 38 dBuV emf into J2001.

21.4 Re-tune the radio via ETAP by entering

the TS1A8,0 command. You should receive an “OK” reply from the console.

21.5 Verify that the left channel audio output

level at the console test cable analog out- puts is > 100 mVrms. On the console dis- play, verify that the STEREO LED is lit.

21.6 Decrease the RF generator level to a

level of 28 dBuV emf into J2001.

21.7 Verify that the left channel audio output

level at the console test cable analog output is < 100 mVrms. On the console display, verify that the STEREO LED is not lit, and that the console is in mono mode.

22. FM Signal to Noise Ratio

22.1 Set the RF signal generator to 98.1

MHz, 1 kHz modulation, pilot off, 75 kHz deviation and at the level that corresponds to 58 dBuV emf into J2001.

22.2 Measure the output level at the left or

right console test cable analog audio output jack. Reference a dB meter to this level.

22.3 Turn off the RF modulation and verify

that the level drops by > 60 dB.

Page 61

TEST PROCEDURES

23. Hard Drive Self Test (GSX consoles only)

23.1 Issue the TAP command HS (hard disk self test). You will receive an “OK” response. The

test will run for two minutes.

23.2 To retrieve the test results, issue the TAP command QHC (query hard drive self test re-

sults). Refer to the table below for a list of responses. The 2nd character will count down to “0”. When the second character is a “0”, the test is complete.

24. User Interface Tests

24.1 Press each button on the console control panel and ensure its operation.

24.1.1 With the media center off, connect an external video source to the UUT’s external video

inputs. Verify that the video appears on the video monitor. Do this for both the composite and S-Video outputs on the media center.

24.1.2 Press the POWER button on the console control panel. Ensure that the unit turns on.

24.1.3 To ensure remote operation, select at least one function (i.e. FM/AM) and ensure the unit

responds appropriately to the remote control.

24.1.4 Press the VOLUME UP (+) and then the VOLUME DOWN (-) button on the console

control panel. Ensure that the unit responds appropriately.

24.1.5 With the radio tuned to a station, press and hold the ENTER button on the console

control panel. The display shows PRESET # SET. Continue holding the ENTER button to save the preset.

24.1.6 On the GXS console only, the ENTER button is replaced by the STORE button. Insert a

CD into the CD/DVD drawer and press the STORE button. Verify that the disc stores to the console. Once completed, be sure to delete the disc from the console.

24.1.7 Press either SOURCE button. Ensure, with each press, that the display cycles through

the various sources.

24.1.8 Press the STOP/EJECT button. Ensure the DVD/CD drawer opens, and then press it

once more to shut the drawer.

24.1.9 Press the POWER button. Ensure that the unit shuts off.

XX Result

00 Test passes. 10 Test failed. Did not complete: aborted by the host. 20 Test failed. Did not complete: interrupted by reset. 30 Test failed. Did not complete: fatal error. 40 Test failed. Test completed with unknown failure. 50 Test failed. Test completed with electrical or write element failure. 60 Test failed. Test completed with servo/seek element failure. 70 Test failed. Test completed with read element failure. X0 Test failed. Invalid response. (X: not 0-7)

Page 62

TEST PROCEDURES

Bass Module Procedures

Equipment required:

• Audio signal generator

• dB Meter

• Distortion meter

• Digital multimeter

• 2 Ohm, 50 Watt load resistor

• Bass module test cable (see instructions in the appendix)

Test Setup

Refer to Figure 2 for the following tests.

1. Unpowered Transformer Impedance Test

1.1 On the bass module, set the AC mains

switch to the ON position (if applicable). For the International variation, set the voltage select switch to 115V.

1.2 Using a DMM, measure the transformer

input impedance through the AC connector. For the dual-voltage variant, set the voltage select switch to 115V. Change the voltage select switch to 230V, and re-measure the AC input resistance. The resistance should be within the ranges specified below.

2. Woofer DC Resistance Test

2.1 Remove the bass module rear enclosure

using bass module disassembly/assembly procedure 1.

2.2 Remove the woofer harness from Jx on

the bass module PCB. Measure the DC resistance of the woofer voice coil by mea- suring across the two pins of the woofer harness. It should be 1.55 Ohms + 15%.

3. Power Up Test

3.1 Set up the computer to communicate

smartspeaker commands with the system using the procedures in the appendix of this service manual.

3.2 Set up the bass module under test as

shown in Figure 2. Apply AC mains voltage to the bass module.

3.3 Transmit two consecutive smartspeaker

commands to turn on the system and remain muted. The commands should have at least 100msec spacing between them. The first command will wake the system. The second command tells the system to remain muted. The command bytes are represented in hexadecimal format: 0x01 0x00 0x00 0x01 space 0x01 0x00 0x00 0x01

The speaker should respond “0x00”.

3.4 Select the analog inputs by transmitting

the following “SOURCE TYPE” message: 0x0D 0x00 0x02 0x0F

The speaker should respond “0x00”.

3.5 Set the stream type by transmitting the

following :STREAM METADATA” message: 0x0E 0x00 0x00 0x00 0x0E

The speaker should respond “0x00”.

3.6 Transmit the smartspeaker SET MAIN

ATTENUATION message to set the attenua- tion to 12 counts (0-100): 0x02 0x00 0x0C 0x0E

The speaker should respond “0x00”.

Part Number Region Ohms

273031-1xxxx, 273031-xxxxx

U.S./JAPAN, Taiwan

3.5 ± 15%

273031-2xxxx International 9.8 ± 15% 273031-6xxxx Dual-voltage

(115V) (230V)

3.7 ± 15%

9.8 ± 15%

Page 63

TEST PROCEDURES

4. Air Leak Test

4.1 Apply a 45Hz, 2.0 Vrms sine wave to the

Left analog input on the system test cable.

4.2 Listen for air leaks around all cabinet

seams, joints and wire harness thru-holes. Air leaks will be heard as a hissing or sput- tering noise. Test duration should be 5 seconds minimum. Repair any air leaks. All repairs must be hidden.

5. Frequency Sweep Test

5.1 Apply a 2.0 Vrms, 10 Hz signal into the

right analog input on the system test cable.

5.2 Sweep the input frequency from 10 Hz

to 500 Hz. Listen for any extraneous noises such as buzzes, rattles, ticks, port noise or distortion.

6. Array Amplifier and Control Signal Tests

6.1 Transmit the smartspeaker SET MAIN ATTENUATION message to set the attenua- tion to 36 counts (0-100): 0x02 0x00 0x24 0x26

PASS: Speaker responds 0x00.

6.2 Apply a 2Vrms,1000 Hz ±1% sine wave

in both left and right analog input positive terminals, J3.9 and J3.12. Ground the left and right analog input negative terminals, J3.8 and J3.10.

PASS: The voltage across the array amplifier loads lie within the following ranges:

LC, RC: 2.0 to 2.9 Vrms LS, RS: 1.2 to 1.8 Vrms

6.3 Short the SPKR-SENSE input (J4.3) to

the Shell of J4.

PASS: The voltage across the center array amplifier loads exceed the following values:

LC, RC > 3.0 Vrms

6.4 Select the S/PDIF input by transmitting

the following “SOURCE TYPE” message: 0x0D 0x00 0x03 0x0E

PASS: Speaker responds 0x00. (There is no need to repeat the “STREAM METADATA” message.)

6.5 Apply a -6dB peak value,1 kHz ± 1%

PCM stream in both left and right samples of a S/PDIF signal connected differentially to the system test cable SPDIF input.

PASS: The voltage across the center array amplifier loads exceed the following values:

LC, RC: > 3.0 Vrms

6.6 Apply 3.3 vdc to CONSOLE-MUTE and

wait 500msec.

PASS: The voltage across the array amplifier loads are < 10 mVrms.

6.7 Open CONSOLE-MUTE.

PASS: The voltage across the array amplifier loads are > 3.0Vrms.

Satellite Array Procedures

Notes:

• The standard 3•2•1 Series II satellite arrays are non-repairable. The grilles can be re- placed using the disassembly/assembly procedures. The 3•2•1GS Series II satellite arrays are repairable. Refer to the disassembly proce- dures in the service manual.

• Each satellite array contains two identical drivers that are wired independently. You must test each of them separately unless otherwise specified.

1. DC Resistance Test

1.1 Using a DMM, measure the DC resis-

tance of each of the array drivers. Each should measure 3.2 Ohms + 10%.

Page 64

TEST PROCEDURES

2. Phase Test

2.1 Remove the array grille using array

disassembly procedure 1.

2.2 Observing polarity, apply a +6 Vdc level

to one driver on the array input connector.

2.3 Observe the Twiddler

under test. When the DC level is applied, the driver should move outward. If it does, the Twiddler is wired correctly. If not, it is wired incorrectly. Repeat steps 2.2 and 2.3 for the other driver in the array.

3. Air Leak Test

3.1 Apply a 180 Hz, 3 Vrms signal to one

of the Twiddler drivers in the satellite array for 5 seconds minimum.

3.2 Listen for air leaks around all enclosure seams, joints and the input connector. Air

leaks will be heard as a hissing or sputtering noise. Repair any air leaks. All repairs must be hidden.

3.3 Listen for any rubbing or ticking noise

from the Twiddler. Replace any driver that is defective.

Note: There is a normal suspension noise.

To distinguish between a rub or tick and suspension noise, displace the cone slightly with your finger. If the rubbing can be made to go away or get worse, then it is a rub or tick. If the noise stays the same, it is suspension noise.

3.4 Repeat steps 3.1 to 3.3 for the other

driver in the array.

4. Frequency Sweep Test

4.1 Jumper both of the drivers in a single

array together. Both center pins of the array connector are negative (-). The two outer pins are the positive (+) pins.

4.2 Apply a 100 Hz, 3.0 Vrms signal to both

of the array drivers.

4.3 Slowly sweep the signal generator from

100 Hz to 2.0 kHz. Listen for any extraneous noises such as buzzes, rattles, ticks, port noise or distortion. Replace any array with an extraneous noise that can be heard at a distance greater than 1 foot (0.3m).

Page 65

Figure 8. 3

•2•1 Series II Console Test Setup Diagram

Video

Monitor

RF Signal 

Generator

IBM 

compatible 

ETAP cable

dB meter

SPDIF converter

Optical converter

Audio Signal 

Generator

Composite, S-Video

and Component

inputs

Audio,

SPDIF

or Optical

input

Audio output

RF input

Console DC power

and test cable

Lifestyle DC power

supply, part number

256764-001

3 2 1 II Console

Page 66

Figure 9. 3

•2•1 Series II Bass Module Test Setup Diagram

IBM 

compatible 

SPDIF converter

Audio Signal 

Generator

Analog Audio or

SPDIF input

3 2 1 II Bass Module

Bass Module

Test Cable

Null Modem Cable from PC Com Port

Smart Speaker commands from PC

Page 67

Computer Setup Procedure

Use this procedure to set up your IBM compatible PC for communication with the 3•2•1 system console.

1. Open a terminal window, as shown

at right, in either Terminal or Hyperterm, as applicable for the version of Microsoft

Windows® you are using on your PC.

2. In the terminal window, click on FILE, then

PROPERTIES. Set the properties in the dialog box as shown at right.

3. In the properties dialog box shown in step

2, click on CONFIGURE to set the COM1 Properties as shown at right. Click OK to return to the properties dialog box.

See the next page for the conclusion of this setup procedure.

Page 68

Computer Setup Procedure (continued)

4. In the properties dialog box, click on the

SETTINGS tab and set the controls as shown in the example at right.

Notes:

1. Be sure to check "Play sound when connecting or disconnecting".

2. The examples shown on the following pages are for Hyperterminal as used with Windows

2000 Professional. Your dialog box views may vary slightly depending on the version of Windows and Hyperterminal you have.

5. In the properties dialog box under the

SETTINGS tab, click on the ASCII Setup button and set the controls to look like the

example at right. Note: Be sure to click the

“Send line ends with line feeds” box as shown. If you fail to check this box, the 321 II console will not communicate with the computer. Click OK to return to the proper- ties dialog box.

6. Once you have made all of the settings in the properties dialog box, click FILE/SAVE to save

your setting. Click OK to close the window. You have now configured your PC to communicate with the 3•2•1 Series II system console. To connect to the console under test, in the terminal window, click on CALL, then CALL and listen for the sound. This will tell you that the PC is connected to communicate with the console. When you have completed your session, click on CALL, then DISCONNECT to end communication with the console.

Page 69

T AP Cable Construction

2 1

5 9 4 3

6 7 8

1 2 3 4 5

6 7 8 9

DB-9S

Boselink Plug

Zone 2

Zone 1

RCA Jack, 4 places

shield

ET AP Cable Construction and Setup

You will need to make up an ETAP cable using the dia- gram below. You can build this cable from a Boselink A or B cable and a DB9 connector. You don't need the RCA connectors if you don't want them. They are the Zone 1 and Zone 2 audio inputs for the console. You will also need to use the same level shifter you use for the 321 Series I for TAP. This level shifter made by B+B Electron- ics, model number 232LPTTL, and can be purchased on- line at http://www.bb-elec.com. Refer to the photo at right for an image of the converter.

ET AP Connection and Handling

ET AP Overview

A serial RS-232 interface is provided on the console for communicating with the test system. This interface, called ETAP (Extended Test Access Port), and it uses strings of standard ASCII characters as commands. The ETAP is accessed via the expansion port (BoseLink) interface. Some of the commands will be brokered by the Main Board through to the Tuner Board for implementation, and the subsequent replies will be generated by the Tuner Board and passed via the Main Board out to the test system

Terminal Parameters

Using an IBM compatible PC with Microsoft Windows, Open a hyperterminal window. Set up the session to communicate with the console using 19200 baud, 8 data bits, no parity, one stop bit.

Setting up console for ETAP mode

Immediately after system bootup (within 5 seconds) an ETAP command must be issued to put

the console into ETAP mode. Any ETAP command can be used to set this. Note: The system

must have power removed, and then re-applied in order for it to boot. Pressing the ON-OFF button on the console does not completely remove power. The Boselink input and ETAP port share the same hardware UART on the CS98200 and it must know which format to speak via the Boselink connector. If no ETAP command is issued in this time, then the console assumes that the unit is operating in a “customer environment” and switches to Smart Speaker.

B+B Electronics model

232LPTTL RS232 to TTL

converter

Boselink ETAP Cable Wiring Diagram

Page 70

System

Cable Pin

Number

Signal Name Termination

3 SPDIF+ Ring, RCA Jack, Yellow 7 DGND/SHIELD Ring, RCA Jack, Yellow (connected to SPDIF+) 8 LEFT MINUS (-) Ring, RCA Jack, White

9 LEFT PLUS(+) Pin, RCA Jack, White 10 RIGHT MINUS (-) Ring, RCA Jack, Red 11 SPDIF MINUS (-) Pin, RCA Jack, Yellow 12 RIGHT PLUS(+) Pin, RCA Jack, Red 13 SMART SPEAKER DB-9 connector pins 2, 3

DP-9 connector pins 1, 4, 6, and 8 tied together

Bass Module Test Cable Construction

Parts Required:

1 - 321 Series II system cable, Bose® part number 269997-001 1 - Female RCA jack, red center, Radio Shack part number 274-337 1 - Female RCA jack, white center, included in Radio Shack part number 274-337 1 - Female RCA jack, yellow center 1 - Female 9 pin DB-9 D-sub connector, Radio Shack part number 276-1538 1 - Plastic project box, Radio Shack part number 270-1803 1 - DB-9 male to DB-9 female cable (null modem cable), Radio Shack part number 26-117

Procedure:

1. Cut the system cable so that you have one section about 4 feet long and another about 6 feet

long. Retain both pieces. You will build the console test cable from the 4 foot section later.

2. Drill holes in the plastic project box to mount your RCA and DB-9 connectors. Refer to the

drawing below.

3. Using a DMM to verify proper wiring, connect the 6 foot section of the system cable’s wires to

the left and right analog audio input jacks, the digital SPDIF audio jack and the DB-9 D-sub connector. Refer to the cable connector pinout diagram and the bass module test cable wiring table below.

Note: You will use the DB-9 male to DB-9 female cable (null modem cable) to connect this test

cable to your PC. This will allow you to control the bass module by sending Smart Speaker commands from your PC. Refer to the test procedures for the tests and associated commands.

Note: Be sure to label the connectors on your test cable box so that there is no chance of using

the wrong connector for a test.

Left Analog Input

Right Analog Input

SPDIF input

9 pin D-sub

connector

Plastic Project Box

System Cable

FACE OF CONNECTOR

3456

78910

1112

Bass Module Test Cable Wiring Information

Page 71

Console Test Cable Construction

Overview:

This test cable will allow you to power up and test the 321 Series II console without the system bass module. It provides an input jack to allow connection of a Lifestyle DC power supply and also provides left and right analog output jacks for use during testing and troubleshooting.

Parts Required:

1 - 321 Series II system cable, Bose

part number 269997-001 1 - Female RCA jack, red center, Radio Shack part number 274-337 1 - Female RCA jack, white center, included in Radio Shack part number 274-337 1 - Female RCA jack, yellow center 1 - Female 5.5 x 2.1 mm DC Power jack, Radio Shack part number 274-1582 1 - Lifestyle DC power supply, Model DCS91, Bose part number 256764-001 1 - AC line cord, detachable, Bose part number 258491-001. For use with 256764-001.

Procedure:

1. Cut the system cable so that you have one section about 4 feet long and another about 6 feet

long. Retain both pieces. You will use the 6 foot section to build your bass module test cable.

2. Strip back the outer cable plastic covering about 4 inches (100mm)

to gain access to the internal wires.

3. Using a DMM to verify proper wiring, connect the 6 foot section of

the system cable’s wires to the left and right analog audio input jacks, the digital SPDIF audio jack and the 2.1mm power jack. Use heat shrink tubing to cover any exposed conductors. Refer to the cable connector pinout diagram and the console test cable wiring table below.

Note: Be sure to label the connectors on your test cable so that there

is no chance of using the wrong connector for a test.

Note: You will use the Lifestyle power supply to connect to the

2.1mm power jack on the console test cable. This will allow you to power up the console without the system bass module.

System

Cable Pin

Number

Signal Name Termination

1 VRAW Center, Power Jack, 2.1mm 2 PGND Ring, Power Jack, 2.1mm 3 SPDIF+ Ring, RCA Jack, Yellow 7 DGND/SHIELD Ring, RCA Jack, Yellow (connected to SPDIF+) 8 LEFT MINUS (-) Ring, RCA Jack, White

9 LEFT PLUS(+) Pin, RCA Jack, White 10 RIGHT MINUS (-) Ring, RCA Jack, Red 11 SPDIF MINUS (-) Pin, RCA Jack, Yellow 12 RIGHT PLUS(+) Pin, RCA Jack, Red

FACE OF CONNECTOR

3456

78910

1112

Console Test Cable Wiring Information

Page 72

Console T AP Commands

Perform the following steps:

1. Set up your computer’s hyperterminal window as shown in the previous pages.

2. Connect the ETAP cable and RS232 to TTL level shifter to the serial data port on your com-

puter. Connect the other end of the ETAP cable to the Boselink connector on the back of the 321 II console.

3. Open the hyperterminal window and connect to the console by selecting CALL. Once

hyperterminal is showing “connected” in the bottom left of the window, you can go to step 4.

4. Apply power to the console. Note: In order to get the console into TAP mode, you will need to have power removed from the

console. Turning the console OFF using the ON-OFF button on the console does not completely remove power as required. After about 10 seconds from when power is applied, you should see the boot prompt “>” in the hyperterminal window to let you know that the console has booted.

5. Issue a TAP Command. Once you see this prompt, you have about 10 seconds to issue a

TAP command to put the console into TAP mode. Any TAP command will do, but be sure to use a safe one that does not change any parameters you may not want changed. A good command to use is “FT” listed below. If you do not issue a TAP command within this window, the console will revert to Smart Speaker mode and will not respond to TAP commands.

Putting the Console into TAP mode

Test Name Command Reply

Query Functional Test Results (FT)

‘FT’ ‘RRRR’

where RRRR must be PASS to proceed. Console

will return any 4 characters stored in FLASH. Query Main Board Serial Number (SNM)

‘SNM’ ‘pDDDDSSSSNNPPPPPPRRVVVV’

where p is the plant code, DDDD is the date of

manufacture, SSSS is the serial number, NN is the

PCB identifier, PPPPPP is the product code, RR is

the revision number, and VVVV is the variation

number. Console will return any 23 ASCII characters

stored in FLASH. Query Main Board Software Version (SVM)

‘SVM’ ‘nnnnnn:xx.yy.zz’, where nnnnnn =

’KN_CON’for Standard Code

’KP_CON’ for Premium Code

’KNJCON’ for Standard Japanese Code

’KPJCON’ for Premium Japanese Code. Query Tuner Alignment Results (QA)

‘QA’ 'X’, where ‘X’ is:

0 for unknown (info unprogrammed)

1 for PASS tuner alignment.

2 for FAIL tuner alignment. Query Tuner Board Serial Number (SNT)

‘SNT’ ‘pDDDDSSSSNNPPPPPPRRVVVV’, where p is the

plant code, DDDD is the date of manufacture, SSSS

is the serial number, NN is the PCB identifier,

PPPPPP is the product code, RR is the revision

number, and VVVV is the variation number. Query Tuner Board Software Version (SVT)

‘SVT’ ‘xx.yy.zz’

Note: Units with inoperable Tuner Boards may reply

‘NOT FOUND.’ Light All VFD Segments (PT25)

‘PT25’ ‘OK’

Return VFD to Normal Operation (PT26)

‘PT26’ ‘OK’

Page 73

Console T AP Commands (continued)

Test Name Command Reply

AM/FM Seek Test (PT27)

‘PT27,xxx,y’

where xxx,y represents the frequency and band of the seek test starting channel.

38,1 = US AM

1080 kHz

3F,3 = Europe

AM 1080 kHz

3E,5 = Japan AM

1080 kHz

1A8,0 = US FM

98.1 MHz

1AA,2 = Europe

FM 98.10 MHz

11C,4 = Japan FM

83.0 MHz

‘Tuner Stopped: xxxx kHz AM’ or ‘Tuner Stopped: xx.x MHz FM’

where xxx represents the station where the tuner stopped.

Query DVD ROM Drive (QD)

‘QD’ ‘rrrrrrrr, nnnnnnnnnnnnnnnnnnnnnnnn’

Where rrrrrrrr = the drive’s 8-character ASCII firmware rev string returned from RISC0, but with ASCII spaces removed (RISC0 returns a 256-word, 512-byte block of drive sector data. Numbering words 0-255, the firmware string is words 23-26). Example: ‘1B10’. And where nn = the drive’s 40-character ASCII model number string, also with ASCII spaces removed (words 27-46). Example: ‘TOSHIBADVD-ROMSD-M1712’.

Note: Units with inoperable/missing drives may reply

‘NOT FOUND.’ Digital Audio Loopback Test (OPTSRCOWN)

‘OPTSRCOWN n’

where n is the source to assign the optical input 1=none, 2=AUX, 3=CBL/SAT, 5=TV.

‘Changed Optical Source Owner (Source ID n)’

Restore/Set Console Volume Level (PT29)

‘PT29,nnn’

where nnn = ASCII string representing the desired Cobalt2 volume level, from 0-100.

‘PT29 READY’

CS98200 Response to TAP Command:

1. Restores the audio path to the normal operating

state for console “OFF” mode (clearing the effects of

the previous commands).

2. Prepares the console to play the speaker

(presently OFF) at the indicated volume level (nnn). Restore Factory Setting User Parameters (UP)

‘UP’ ‘OK’, Indicates that all proper defaults have been

restored.

Page 74

Console T AP Commands (continued)

Test Name Command Reply

Setting Console Variant (CV)

Note: This is the

preferred command for changing region code.

‘CV xxx’

where xx is a sequence of ASCII characters representing the proper console software variant.

‘OK’ See table below for variants.

Console Variant Region Code

129 1 130 4 131 2 132 4 133 2 134 1 135 4 136 2 137 4 138 2

Query Region Code (RC)

‘RC’

where x is a single ASCII character representing the desired region code.

‘Type Code = v Vendor Resets = w User Change = x Region Mask = y Playback Control Scheme = z’

where: v = 0: no drive region set; v = 1: drive region set; v = 2: drive region set /w additional restrictions (last chance); v = 3: drive region has been set permanently w = count down the number of times available for manufacturer reset of region. x = count down the number of times available for user / manufacturer reset of region. y = specifies the drive region in which the drive is located. Each bit represents one of eight regions. If a bit is cleared in this field, the disc can be played in the corresponding region. z = 0: does not enforce Region Playback Controls z = 1: adheres to this specification and all

requirements of the CSS license agreement for RPC. Setting Region Code (RC x)

‘RC x’

where x is a single ASCII character representing the desired region code. Note: Sending ‘RC v’ will match the region code to the selected console variant.

‘OK’

Note: The factory sets the region code for a console

by asserting a console variant (CV) ETAP command,

which is the recommended method of changing

region code. It is possible, however, to change the

region code of a console by sending a separate

"RC x" ETAP command as shown here.

Note: Be aware that changing region code by using

“RC x” may cause the region code mismatching

between the DVD drive and the Main board software,

and may cause the unit to not work. Sending ‘RC’

with no argument will query the region code.

Page 75

Console T AP Commands (continued)

Test Name Command Reply

Turn Product Off (KP)

‘KP 2E,3,1’ ‘GENERATING KEY PRESS’

Note: This is a derivative of the “keypress”

command: 2E is the key code, 3 is the producer, and 1 is the hold time in ms. The unit must be off to successfully update the FLASH in later test steps.

Turn the UUT off via ETAP:

FLASH Update (FU)

‘FU’ ‘Done writing to FLASH.’

Note: This command must be given to make any

changes to the console, such as changing region code, permanent. If you do not perform a flash update, the console will revert to the previous settings when power is removed.

Page 76

Load DVD

Insert the DVD disc for the region you are changing to into the tray using the EJECT button on the front of the Console. For example, to change a console to region 2, you will need to load a region 2 encoded disc into the tray.

Setting Console Variant (CV)

Consoles sharing the same Main Board software have different features and capabilities de- pending on the product variant. Using the hyperterminal program, send a Console Variant command via ETAP to change the console to the region code you want to activate its required features. The console should come back with an "OK", and the disc should now play. Refer to the console variant table information below for more information.

Once you have issued the CV xxx command (where xxx is the variant you wish to change to) and you have confirmed that the region code change has taken place by playing the disc, issue an FU command to perform a flash update on the console. This will write the change to the flash memory to make it a permanent change. The region code can be changed an additional three (3) times after this before the setting becomes permanent in the drive and no more changes are permitted.

Note: The console immediately changes the product’s personality when it receives this com-

mand. The CV command, if sent without an argument, can also be used as a query to identify a console’s currently selected feature set (command would return the ‘xxx’ characters, above). This table relates the UUT’s product code to its proper Console Variant characters:

Changing the Region Code

Setting Console Variant (CV) ETAP ASCII COMMAND STRING: ‘CV xxx’

where xx is a sequence of ASCII characters representing the proper console software variant.

ETAP ASCII REPLY: ‘OK’

Product Code Console BOM Console Variant

035666 270900-1111x 129 035667 270900-1141x 130 035670 270900-2121x 131 035669 270900-2141x 132 036618 270900-3121x 133 036620 270900-1112x 134 037053 270900-1142x 135 037054 270900-2122x 136 037055 270900-2142x 137 036619 270900-3122x 138

Page 77

APPENDIX

Obtaining System Information from the Media Center Display

You can obtain system information directly from the media center display by pressing a few buttons. Follow the steps below.

- Connect the media center and bass module as instructed in the owner’s guide.

- Connect the system to AC mains.

- With the media center turned off, press and hold the ENTER button on the media center.

- When holding down the ENTER button, pressing the ON/OFF button will bring up the console system information on the console display. For each additional press of the ON/OFF button, you will get additional information. See the list below.

- Once you are done viewing the information, press the POWER button to clear the display.

Video Format: Press the ON/OFF button. You should see the video format information, similar

to VIDEO: NTSC COMPOSITE + S. This indicates the video format the console is set to. You can change the video format that the console is set to by releasing the ON/OFF and ENTER buttons and pressing the VOLUME + button to step through the formats. They are as follows: VIDEO: NTSC COMPOSITE + S

NTSC COMPONENT NTSC PROGRESSIVE PAL COMPONENT PAL COMPOSITE + S

Console Software Revision: Press the ON/OFF button again. If you have console software

version 01.01.05 through 01.03.00 installed, you will see information similar to CON: 01.03.00 now, which indicates that you have that version of software installed. If you have software revision 01.04.00 or later, you will see the hotel control information as described below.

Hotel Control: Press the ON/OFF button again. If you have console software version 01.04.00,

known as hospitality code, installed when you press the ON/OFF button for the second time, you will see HOTEL CONTROL: OFF or ON on the display. You can toggle the setting by releas- ing the POWER and ON/OFF buttons and pressing the VOLUME + button. Setting the console to HOTEL CONTROL: ON will prevent users from accessing the settings menu, and from exceeding a maximum volume level that you set in this mode.

Console Variant Information: Press the ON/OFF button again. You should see the console

variant information, similar to the following. CONSOLE VARIANT: 129.

Bass Module Software Revision: Press the ON/OFF button again. You should see the bass

module software revision level, similar to BASS BOX SOFTWARE: 010100.

Tuner PCB Sofware Revision: Press the ON/OFF button again. You should see the tuner

software revision level, similar to TUNER SOFTWARE: 01.00.00.

Console Serial Number: Press the ON/OFF button again. You should see the console serial

number level, similar to CONSOLE SERIAL #: 035666941400018AZ.

Console Main PCB Serial Number: Press the ON/OFF button again. You should see the main

PCB serial number, similar to MAIN BOARD SERIAL #: xxxxxxxxxxx274256xx0001.

Console Tuner PCB Serial Number: Press the ON/OFF button again. You should see the

tuner PCB serial number, similar to TUNER BOARD SERIAL #: xxxxxxxxxxx274257xx0001.

Page 78

APPENDIX

Obtaining System Information from the Media Center Display (continued)

Console Region Code Setting: Press the ON/OFF button again. You should see the console

region code setting, similar to DVD REGION CODE: 1.

Console DVD Drive Software Revision and Hardware Information: Press the ON/OFF

button again. You should see the DVD drive software level and drive information, similar to DVD DRIVE: 1B10 IBA DVD-ROM SD-M1712.

Console Main PCB Test Information: Press the ON/OFF button again. You should see the

test information for the console main PCB, similar to MAIN BD FUNCTIONAL: PASSED.

Console Tuner PCB Alignment Information: Press the ON/OFF button again. You should see

the tuner PCB alignment information, similar to TUNER BD ALIGNMENT: FF.

Console Serial Port (BoseLink Port ) Information: Press the ON/OFF button again. You

should see the serial port information, similar to SERIAL PORT: SMART SPEAKER. You can toggle the serial port setting by releasing the ON/OFF and ENTER buttons, and pressing the VOLUME + button. It will change to ETAP. Pressing the VOLUME - button will toggle the setting back to SMART SPEAKER.

Premium (GSX) Console System Information

Note: The following information will only be displayed on the GSX console. The standard con-

sole will not show this information as it does not have the hard disc drive or the ethernet port.

Hard Disc Drive Information: Press the ON/OFF button again. You should see the hard disc

drive information, similar to HARD DRIVE: KA100A TOSHIBA MK4025GAS.

Hard Disc Drive Self Test: Press the ON/OFF button again. You should see the hard disc drive

self test results, similar to HARD DRIVE SELF TEST: 00 00 00 10e5 0033r.

Gracenote Database Information: Press the ON/OFF button again. You should see the cur-

rently installed version of the Gracenotes database, similar to GRACENOTE DATABASE: HDD...DB: 01.01.03.

Ethernet Address Information: Press the ON/OFF button again. You should see the current

ethernet address information, similar to ETHERNET ADDRESS: 000C8A008BCE.

Page 79

DVD Lock options

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The DVD Lock options allow you to restrict viewing of DVD videos with certain ratings. To activate this feature, you need to set a level of restriction and establish a password in the DVD Lock section of the System menu.

Setting a password and restriction level

Your password will help prevent unauthorized viewing of DVD videos that have a higher rating than your restriction level. There are 8 levels to choose from, matched to movie ratings set by the Motion Picture Association of America (MPAA).

1. Turn on your TV and select the correct TV input to view your 3•2•1 system.

2. Press the System button on your 3•2•1 remote control.

3. Using the right > and left < arrow buttons, hightlight the DVD Lock option.

4. Press Enter or the down arrow key V. Note: If you are using the DVD Lock option for the first time, enter a four-digit password. Then

enter it again to confirm.

5. Enter your four-digit password.

6. Using the down V button, scroll down to Lock Discs Rated Above.

7. Press the right arrow > button to see the available settings.

8. Press the up arrow /\ or down arrow V button to find the rating you want.

9. Press Enter or the left arrow < button to save the setting.

10. Press Exit to dismiss the Settings menu.

Example: Choosing a Parental Control Setting of 4, restricts access to videos rated above

System Option Settings Description

Lock Unrated Discs Off

No restriction applies to unrated DVD movies. Restricts viewing access to unrated titles when password is set.

Lock Discs Rated Above 1 to 8 Helps prevent viewing discs above the selected number

when a password is created.

Change Password - - - - Establishes a new four number code to restrict access to

movies with certain ratings.

Parental Control Setting MPAA Rating Audience Restriction

8 None 7 NC-17 Adult audiences 6 R Mature audiences 5 Mature teenage audiences 4 PG-13 Teenage audiences 3 PG Mature young audiences 2 Most audiences 1 G General

Page 80

DVD Lock Bypass

If a customer forgets his DVD Lock password, or if you have a system in for repair that is locked and will not let you play a DVD without a password, you can bypass the DVD Lock feature by following the steps below.

1. Select a non-DVD source and press the SYSTEM button on the remote.

2. Navigate to the “DVD Lock” icon on the far right of the TV screen and press ENTER.

3. The system will then request the user to enter a password. On the remote control, punch in the bypass code, which is 2673. This is a backdoor password for entering this menu only, not for allowing discs to play.

4. After the bypass password is entered, you will be able to change settings in the “DVD Lock” menu.

5. If you want to be able to play discs of all ratings, select OFF for “Lock Unrated Discs” and “8” for “Lock Discs Rated Above.” This will allow for all discs to play.

6. If you wish to have the parental control engaged, refer to the table on the previous page for ratings restriction definitions and options.

DVD Lock options (continued):

3•2•1 Series II System Date of Manufacture Information

Console - The product label for the console is located on the bottom of the unit.

The date of manufacture is embedded in the serial number on the label. The following is an example:

Serial No. 035666941400014AZ

You will notice that there are four numbers underlined. This is the date of manufacture (DOM).

The way it is read is that the first digit underlined represents the year of manufacture. The 4 indicates 2004.

The next three digits are the Julian date for the day of the year. In this example, that would be the 140th day of the year.

Bass Module - The date of manufacture information is embedded into the product serial num-

ber in the same format as is used for the console. The product label for the bass module is located on the rear of the cabinet.

The date of manufacture is embedded in the serial number on the label. The following is an example:

Serial No. 034125941420677AS

You will notice that there are four numbers underlined. This is the date of manufacture (DOM).

The way it is read is that the first digit underlined represents the year of manufacture. The 4 indicates 2004.

The next three digits are the Julian date for the day of the year. In this example, that would be the 142nd day of the year.

Page 81

IC Diagrams

177984-2, TEA6422 Audio Matrix

193846-001, 3.3V Regulator Pinout Diagram

193846-001, 3.3V Regulator Block Diagram

193846-001, 3.3V Regulator Pin Assignments

186112, Quad Op-Amp

Page 82

IC Diagrams

184044, 24C01A EEPROM

193858-004, Quad Nand IC

199693, PLL Frequency Synthesizer Pinout

199693, PLL Frequency Synthesizer Block 199693, PLL Frequency Synthesizer Table

Page 83

IC Diagrams

254191-003, ADSP21065LKS_264 Digital Signal Processor

Page 84

IC Diagrams

254192-003, CODEC

254196-001, 3.3V Regulator

254561-001, AM/FM Tuner

256094-03R3, 3.3V Regulator

258167-09, 9V Regulator

Page 85

256115-002, 8-bit Binary Counter

IC Diagrams

268889-001, 4M-bit Flash Memory

Page 86

IC Diagrams

256123-001, 3.3V Regulator

257975, TDA8566TH Power Amplifier

258167-09, 9V Regulator

258464-004, 74CHU04 Inverter

260332-001, 4Mbit Flash Memory

260638-18, -33, LD1086

D2P AK Regulator

Page 87

IC Diagrams

266925-001, CS98200 Digital Signal Processor (DSP)

Page 88

IC Diagrams

267095-001, SC70 Reset

267336-001, SDRAM, 128Mbit, 166MHz

270223, AK4112B SPDIF Receiver

Page 89

IC Diagrams

267548-001, AK4382A Digital to Analog

Converter (DAC)

267613-001, 74LCX16245 16-bit Buffer

254182-010, 64 Mbit SDRAM 3.3V

Page 90

267616-002, CS8415A Digital Audio Receiver

IC Diagrams

267619-001, Hex Buffer

268457-001, ST72324 TQFP Microprocessor

Page 91

Symptom Check for…

No power - Check input line cord and/or system cable connected properly.

- Check U2 and U17. Console does not initialize properly

- Check that the DVD eject pin is properly aligned with the inner

bezel plastics. The DVD eject pin loop should fit into the recess in the inner bezel plastics. If this pin is installed with the loop vertical instead of horizontal, it will not fit into the recess and will cause the DVD drawer to not close properly, putting the DVD drive and console electronics into a confused state.

- Ensure that the DVD drive ATAPI cable and power cable are

properly seated.

VFD does not display - Check that the ribbon cable from the VFD to J6500 is properly

seated.

- Check transistor Q6503. Replace if defective. No remote response - Check transistor Q1 (270841-001) on the IR board. Replace if

defective.

- Check that the IR board ribbon cable is properly seated.

- Check that the ribbon cable from the button board to the main

PCB at J6700 is properly seated. Analog audio input or AM/FM audio garbled or fades away after playing for a while

- Check the software revision level. Update with the most recent

software version.

- Check the DAC IC U9200 DC offset level at the left and right

analog outputs. Console keys won't function

- Check that the ribbon cable from the button board to the main

PCB at J6700 is properly seated. No optical audio - Check the optical SPDIF input connector J8000 for bent legs

on the bottom of the PCB. Audio drop out at high volume

- Check resistors R455 and R450 on the bass module

Amplifier/DSP PCB.

- Ensure that there is no hot-melt or other debris on the thermal

tab of the power amplifier ICs U150, U250 and U350 located

on the bass module Amplifier/DSP PCB. Reduced AM tuner performance

- Check the 20.00 MHz crystal Y9640.

- Ensure that the barrel of the AM connector is not touching the

enclosure's base, which is conductive near the AM connector. Channel coupling at the Zone input

- Ensure that there is a good ground connection between the

cable and J202. Cannot read the bass module's software version

- Check R4201.

Video has incorrect color balance (chrominance)

- Check 27.00 MHz crystal Y7000 and ensure that is within

37ppm. Analog signal coupling during DVD/CD playback

- Check Q9100, Q9101 and Q9102.

Distorted video/audio - Check and replace digital video processor IC U7003. No analog or AM/FM audio, but digital audio is normal.

- Check U4000.

Console Troubleshooting T ips

Page 92

Bass Module Troubleshooting T ips

Symptom Check for…

Any time you remove the Amplifier / DSP PCB from the heatsink and re-install it

- Clean off all remnants of the old thermal pad (on heatsink, rectifiers, and FET) and replace thermal pad (267968-075) on heatsink.

- Be sure thermal compound (144087) for amplifiers (U150, U250, U350) is clean and properly applied.

- Install cable connectors in J5 & J7100 before screwing down the amplifier/DSP board & mounting bracket (267183-001).

- Be sure all cables are properly installed.

No power to the system - Check transformer primary & secondary connectors.

- Check line fuse on I/O board; replace if necessary.

- Check power switch or dual voltage switch (if present).

- Check resistance of transformer primary. If open, thermal fuse has opened; replace the transformer.

No power to console - Check seating of cable 271561-190 between DSP & I/O board.

- Check F1 on Input/Output PCB.

- Check console cable (269997-001). F1 on the Input/Output PCB blows

- If F1 blows when the console is not attached, check integrity of

console cable, look for damage causing shorts.

- If F1 blows when the console is plugged in, check the console for

shorts. Unusually loud hum from transformer, mains fuse may blow (dual voltage unit in a 230VAC environment)

- Check that voltage select switch is set properly.

Console powers up, unit plays only at low volume (dual voltage unit in a 115VAC environment)

- Check that voltage select switch is set properly.

Audio crackles/ breaks up on program peaks at high volume

- Check all cables/connectors in ground path to the console (J150

on DSP; 271561-190; J3 & J7 on I/O). Contacts may be corroded;

replace as necessary.

- Check PCB soldering to J150 on DSP. Re-solder if necessary.

No audio, any channel

- Check Vraw. If it is above 18 VDC (probably 25~30V), replace Q4

FET (274550-002). Audio regularly drops out at medium to high volume (may affect bass, left array or right array independently)

- Check seating of amplifiers (U150, U250, U350) for proper thermal

coupling to heatsink.

Page 93

Aspect Ratio - The shape of the rectangular picture in a TV set. It is the width of the picture relative

to the height. Our standard TV picture, is 4 units wide by 3 units high, or 4:3 in aspect ratio. There are currently two standard TV aspect ratios in the U.S., 4:3 and 16:9.

Chapter - In DVD-Video, a division of a title. Technically called part of a title (PTT).

Component Video - A video signal split into three parts, luminance and two color signals (marked

as YPbPr). It provides the highest resolution video, but cannot be processed by all television sets.

Composite Video - A single video signal that contains luminance, color and synchronization infor-

mation. NTSC and PAL are examples of composite video systems.

Dolby Digital

- Also known as AC-3, a type of multi-channel surround sound format used on discs.

Dolby Digital is a perceptual coding system for audio, developed by Dolby Laboratories and is accepted as an international standard. Dolby Digital is the most common means of encoding audio for DVD-Video and is the mandatory audio compression system for 525/60 (NTSC) discs.

DTS - A type of multi-channel surround sound format used on some CDs and DVDs.

DVD - An acronym that is most commonly known to mean Digital Video Disc or Digital Versatile

Disc. The audio/video/data storage system based on 12 and 8 cm optical discs.

DVD Video - A standard for storing and reproducing audio and video on DVD-ROM discs, based on

MPEG video, Dolby Digital and MPEG audio, and other proprietary data formats.

Letterbox - The projected aspect ratio of feature films is often 16:9 rather than the 4:3 aspect ratio

of most TVs. Therefore, it is becoming common practice to transfer films to video with black bor- ders at the top and bottom of the picture. The film becomes a “letterbox” within the video.

MPEG - A type of data compression used for audio or video storage on disc.

MP3 - MPEG Layer 3 audio. This is a compressed audio format that allows you to record many

hours of music on a single CD.

NTSC - An acronym for National Television System Committe; the organization that developed both

the American Black & White and Color television systems.

PAL - An acronym for Phase Alternate Line. This is one of several composite video systems.

The PAL format is used extensively in Western Europe.

PCM - An uncompressed, digitally coded representation of an analog signal. This is the form of the

digital audio signal used for both CD and laserdisc. It is a serial data stream that is coded for trans- mission or recording. PCM is also used for many other types of serial data communications.

S-Video - A video interface standard that carries separate luminance and chrominance signals,

usually on a four-pin mini-DIN connector. Also called Y/C. The quality of S-video is significantly better than composite video since it does not require a comb filter to separate the signals. Most high-end televisions have S-video inputs.

Title - Numbered elements of the DVD contents, which may include more than one movie alone.

Track - Individual selections recorded on an audio tape or disc.

GLOSSARY OF TERMS

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SERVICE MANUAL REVISION HISTORY