Bosch Rexroth R911310079 User Manual

Electric Drives
and Controls Pneumatics

Service

Linear Motion and
Assembly Technologies

Hydraulics

About this Documentation VSB 40.1

Title

Type of Documentation

Document Typecode

Internal File Reference

Purpose of Documentation

Record of Revisions

Rexroth VSB 40.1

Project Planning Manual

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

Document Number 120-2100-B372-02/EN

This documentation describes the industrial PC VSB 40.1.

Description Release

Notes

Date

120-2100-B372-01/EN 05.2005 First Edition
120-2100-B372-02/EN 04.2008 Second Edition

Copyright

Validity

Published by

Note

 2005 Bosch Rexroth AG
Copying this document, giving it to others and the use or com munication

of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).

The specified data is for product description pur poses only and may not
be deemed to be guaranteed unless expres sly confirmed in the contract.
All rights are reserved with respect to the content of this docum entation
and the availability of the product.

Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telephone [phone] • Tx 68 94 21 • Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EMS (NH)
Dept. BRC/EAY2 (MePe)

This document has been printed on chlorine-free bleached paper.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Contents I

Contents

1 System Representation 1-1

1.1 Brief Description VSB 40.1 ........................................................................................................... 1-1

1.2 Operating System......................................................................................................................... 1-1

1.3 Commissioning ............................................................................................................................. 1-2

2 Important Directions for Use 2-1

2.1 Appropriate Use............................................................................................................................ 2-1

Introduction.............................................................................................................................. 2-1

Areas and Use of application................................................................................................... 2-2

2.2 Inappropriate Use ......................................................................................................................... 2-2

3 Safety Instructions for Electric Drives and Controls 3-1

3.1 Introduction................................................................................................................................... 3-1

3.2 Explanations ................................................................................................................................. 3-1

3.3 Hazards by Improper Use............................................................................................................. 3-2

3.4 General Information...................................................................................................................... 3-3

3.5 Protection Against Contact with Electr ical Par ts........................................................................... 3-4

3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)......................................... 3-5

3.7 Protection Against Dangerous Movements.................................................................................. 3-6

3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and

Mounting....................................................................................................................................... 3-7

3.9 Protection Against Contact with Hot Parts....................................................................................3-8

3.10 Protection During Handling and Mounting.................................................................................... 3-8

3.11 Battery Safety ............................................................................................................................... 3-9

3.12 Protection Against Pressurized Systems......................................................................................3-9

4 Technical Data 4-1

4.1 PC Box.......................................................................................................................................... 4-1

4.2 Power Supply 115 V / 230 V......................................................................................................... 4-2

4.3 Power Supply Unit 24 V ...................................................................................................... .......... 4-2

4.4 Ambient Conditions....................................................................................................................... 4-3

4.5 Used Standards............................................................................................................................ 4-3

4.6 Wear Parts.................................................................................................................................... 4-4

4.7 Compatibility Check...................................................................................................................... 4-5

5 Dimensions and Installation Notes 5-1

5.1 Mounting the VSB 40.1, Variant NN............................................................................................. 5-2

Horizontal Mounting with Connector Panel in Forward Direction............................................ 5-2

Vertical Mounting with Connector Pan el in F orward Direction................................................ 5-3

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

II Contents VSB 40.1

Mounting with Connector Panel on the Top Sid e.................................................................... 5-4

5.2 Mounting the VSB 40.1, Variant LS.............................................................................................. 5-5

Mounting with Connector Panel in Forward Direction............................................................. 5-5

5.3 Installation Notes .......................................................................................................................... 5-6

6 Display and Operating Components 6-1

6.1 Power Button ................................................................................................................................ 6-1

6.2 Display, Monitor and Keyboard .................................................................................................... 6-1

Display..................................................................................................................................... 6-1

VGA Monitor............................................................................................................................ 6-1

Selection of the Graphic Driver................................................................................................ 6-1

7 PC Box 7-1

7.1 View on the Connector Panel....................................................................................................... 7-1

7.2 Interfaces...................................................................................................................................... 7-2

Overview.................................................................................................................................. 7-2

Serial Interface XCOM............................................................................................................. 7-3

Settings of the Serial Interface ................................................................................................7-3

Parallel Interface XLPT............................................................................................................ 7-4

XUSB Interfaces...................................................................................................................... 7-5

Ethernet Interface XLAN.......................................................................................................... 7-6

XVGA Interface........................................................................................................................ 7-6

Keyboard Interface XKB..........................................................................................................7-8

Mouse Interface XMouse......................................................................................................... 7-8

G4 Display Interface X71......................................................................................................... 7-9

PC Power Supply................................................................................................................... 7-10

7.3 Optional Serial Interfaces ........................................................................................................... 7-15

CFG-VSN01E1-NN-NN-NN-NN-NN-S3 Serial Interface RS232.......................................... 7-15

CFG-VSN01E1-NN-NN-NN-NN-S3-S3 Serial Interface RS232........................................... 7-16

CFG-VSN01E1-NN-NN-NN-NN-NN-S2 Serial Interfaces RS232 and RS422..................... 7-17

CFG-VSN01E1-NN-NN-NN-NN-NN-S6 Serial Interfaces RS232 and RS422

(Rexroth Standard)................................................................................................................ 7-19

8 Maintenance and Installation 8-1

8.1 General Information...................................................................................................................... 8-1

8.2 CMOS Battery................................................................................................................ ............... 8-1

8.3 Connection of the Uninterruptibe Power Supply........................................................................... 8-2

Mounting the UPS.................................................................................................................... 8-2

8.4 Hard disk....................................................................................................................................... 8-3

8.5 Extension Cards ......................................................................................................................... 8-10

Insert an Extension Card....................................................................................................... 8-10

BIOS Settings........................................................................................................................ 8-12

9Software 9-1

9.1 UPS Software ............................................................................................................................... 9-1

9.2 Touch Screen Software ................................................................................................................ 9-1

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Contents III

10 Disposal and Environmental Protection 10-1

10.1 Disposal...................................................................................................................................... 10-1

Products................................................................................................................................. 10-1

Packaging Materials .............................................................................................................. 10-1

10.2 Environmental Protection............................................................................................................ 10-1

No Release of Hazardous Substances ................................................................................. 10-1

Materials Contained in the Produc ts ..................................................................................... 10-1

Recycling............................................................................................................................... 10-2

11 Ordering Information 11-1

11.1 Type Code Designation VSB40.1............................................................................................... 11-1

11.2 Accessories ................................................................................................................................ 11-2

Network Connection .............................................................................................................. 11-2

Connecting Cables to the VDP 16 and VDP 40 (G4 Display Interface)................................ 11-2

Uninterruptible Power Supply................................................................................................ 11-2

12 List of Figures 12-1

13 Index 13-1

14 Service and Support 14-1

14.1 Helpdesk..................................................................................................................................... 14-1

14.2 Service Hotline............................................................................................................................ 14-1

14.3 Internet........................................................................................................................................ 14-1

14.4 Helpful Information...................................................................................................................... 14-1

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

IV Contents VSB 40.1

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 System Representation 1-1

1 System Representation

1.1 Brief Description VSB 40.1

The VSB 40.1 is an industrial PC, that represents in com bination with a
display VDP 16 or VDP 40 a PC-based operator terminal, and that can –
depending on the application and configuration – also perform control
functions.

Fig. 1-1: VSB 40.1

The VSB 40.1 is connected with the operator panel interface G4 display
interface of the display VDP 16 or VDP 40 via a cable with a length of up
to 30 m . Thus, the VSB 40.1 can be installed in the control cabinet and
the display in its door or at the machine. Longer connections are also
possible. These are described in the project planning manual f or the VDP
16 display and the VDP 40 display.

All components of the VSB including the har d disk and the power supply
unit are accomm odated in the so-c alled PC box. T he PC box provides six
PCI slots at the slots A1 to A6.

The plug board is equipped with the PC standard interfaces. A plug-in
card providing the G4 display interface is inserted at slot A0.

Optionally, the VSB 40.1 can be equipped with a DVD-ROM drive or a
DVD/CD-RW drive.

1.2 Operating System

For license reasons the VSB 40.1 devices are only delivered with already
installed operating system.

PST2427_25_RGB.jpg

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

1-2 System Representation VSB 40.1

1.3 Commissioning

Mount the device properly (for this, see chapter "Dimensions and
Installation Notes as of page 5-1). T hen, connect the device to the power
supply and, if required, to the network.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Important Directions for Use 2-1

2 Important Directions for Use

2.1 Appropriate Use

Introduction

Rexroth products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.

The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.

Note: Bosch Rexroth, as manuf ac turer , is not liable f or any damages

resulting from inappropriate use. In s uch cases , the guarantee
and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.

Before using Rexroth products, mak e sure that all the pre-requisites for
appropriate use of the products are satisfied:

• Personnel that in any way, shape or form uses our products m ust firs t
read and understand the relevant safety instructions and be familiar
with appropriate use.

• If the product takes the form of hardware, then they must rem ain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.

• Do not mount damaged or faulty products or use them in operation.

• Make sure that the products have been installed in the manner

described in the relevant documentation.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

2-2 Important Directions for Use VSB 40.1

Areas and Use of application

The VSB 40.1 by Rexroth is an industrial PC and becomes a PC-based
operating terminal when combining it either with a VDP 16 display or
VDP 40 display. Depending on the application and configuration, control
functionality can be obtained.

Note: The VSB 40.1 may only be used with the accessories and

parts specified in this docum ent. If a com ponent has not been
specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.

Operation is only permitted in the specified configurations and
combinations of com ponents using the software and f irmware
as specified in the relevant function descriptions.

The VSB 40.1 has been developed for use in control tasks.
Typical areas of application of the VSB 40.1:

• Handling and assembly systems,

• Packaging and foodstuff machines,

• Printing and paper processing machines,

• Machine tools.

The VSB 40.1 may only be operated under the assembly, installation and
ambient conditions as described here (tem perature, system of protection,
humidity, EMC requirements, etc.) and in the position specified.

2.2 Inappropriate Use

Using the VSB 40.1 outside of the above-referenced areas of application
or under operating conditions other than described in the doc ument and
the technical data specified is defined as “inappropriate use".

The VSB 40.1 may not be used, if

• they are subject to operating conditions that do not meet the above

• Bosch Rexroth has not specifically released them for that intended

specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extreme maximum temperatures or if

purpose. Please note the specifications outlined in the general Safety
Instructions

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Safety Instructions for Electric Drives and Controls 3-1

3 Safety Instructions for Electric Drives and Controls

3.1 Introduction

Read these instructions before the initial startup of the equipm ent in or der
to eliminate the risk of bodily harm or material damage. Follow these
safety instructions at all times.

Do not attempt to install or start up this equipm ent without first r eading all
documentation provided with the product. Read and understand these
safety instructions and all user docum entation of the equipment prior to
working with the equipment at any time. If you do not have the user
documentation for your equipment, contact your local Bosch Rexroth
representative to send this documentation immediately to the person or
persons responsible for the safe operation of this equipment.

If the equipment is resold, rented or transferred or passed on to others,
then these safety instructions must be delivered with the equipment.

Improper use of this equipment, failure to follow
the safety instructions in this document or
tampering with the product , i ncluding disabling

WARNING

of safety devices, may result in material
damage, bodily harm, electric shock or even
death!

3.2 Explanations

The safety instructions describe the following degrees of hazard
seriousness in compliance with ANSI Z535. The degree of hazard
seriousness informs about the consequences resulting from non­compliance with the safety instructions.

Warning symbol with signal

word

DANGER

WARNING

CAUTION

Degree of hazard seriousness according

to ANSI

Death or severe bodily harm will occur.

Death or severe bodily harm may occur.

Bodily harm or material damage may occur.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

Fig. 3-1: Hazard classification (according to ANSI Z535)

3-2 Safety Instructions for Electric Drives and Controls VSB 40.1

3.3 Hazards by Improper Use

High voltage and high discharge current!
Danger to life or severe bodily harm by electric
shock!

DANGER

Dangerous movements! Danger to life, severe
bodily harm or material damage by
unintentional motor movements!

DANGER

High electrical voltage due to w r ong
connections! Danger to life or bodily harm by
electric shock!

WARNING

WARNING

CAUTION

CAUTION

Health hazard for persons with heart
pacemakers, metal implants and hearing aids in
proximity to electrical equipment!

Surface of machine housing could be extremely
hot! Danger of injury! Danger of burns!

Risk of injury due to improper handling! Bodily
harm caused by crushing, shearing, cutting and
mechanical shock or incorrect handling of
pressurized systems!

CAUTION

Risk of injury due to incorrect handling of
batteries!

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Safety Instructions for Electric Drives and Controls 3-3

3.4 General Information

• Bosch Rexroth AG is not liable for dam ages resulting from failure to
observe the warnings provided in this documentation.

• Read the operating, maintenance and safety instructions in your
language before starting up the machine. If you find that you cannot
completely understand the documentation for your product, please ask
your supplier to clarify.

• Proper and correct transport, storage, assembly and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this equipment.

• O nly persons who are trained and qualified for the use and operation
of the equipment may work on this equipment or within its proximity.

• The persons are qualified if they have sufficient knowledge of the

assembly, installation and operation of the equipm ent as well as an
understanding of all warnings and precautionary measures noted in
these instructions.

• Furthermore, they must be trained, instructed and qualified to

switch electrical circuits and equipment on and off in accordance
with technical safety regulations, to ground them and to mark them
according to the requirements of safe work practices. They must
have adequate safety equipment and be trained in first aid.

• Only use spare parts and accessories approved by the manufacturer.

• Follow all safety regulations and requirements for the specific

application as practiced in the country of use.

• The equipment is designed for installation in industrial machinery.

• The ambient conditions given in the product documentation must be

observed.

• Use only safety features and applications that are clearly and explic itly
approved in the Project Planning Manual.
For example, the following areas of use are not permitted: construction
cranes, elevators used for people or freight, devices and vehicles to
transport people, medical applications, refinery plants, transport of
hazardous goods, nuclear applications, applications sensitive to high
frequency, mining, food processing, control of protection equipment
(also in a machine).

• The information given in the doc umentation of the product with regar d
to the use of the delivered components contains only examples of
applications and suggestions.
The machine and installation manufacturer must

• make sure that the delivered components are suited for his
individual application and check the information given in this
documentation with regard to the use of the components,

• make sure that his application com plies with the applicable safety
regulations and standards and carry out the required measures,
modifications and complements.

• Startup of the delivered components is only permitted once it is sure
that the machine or installation in which they are installed complies
with the national regulations, safety specifications and standards of the
application.

• Technical data, connections and operational conditions are specified in
the product documentation and must be followed at all times.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

3-4 Safety Instructions for Electric Drives and Controls VSB 40.1

• Operation is only permitted if the national EMC regulations for the
application are met.
The instructions for installation in accor dance with EMC requirements
can be found in the documentation "EMC in Drive and Control
Systems".
The machine or installation manufacturer is responsible for
compliance with the limiting values as prescribed in the national
regulations.

3.5 Protection Against Contact with Electrical Parts

Note: This section refers to equipment and drive components with

voltages above 50 Volts.

Touching live parts with voltages of 50 Volts and m ore with bare hands or
conductive tools or touching ungrounded housings can be dangerous and
cause electric shock. In order to operate electrical equipment, certain
parts must unavoidably have dangerous voltages applied to them.

DANGER

High electrical voltage! Danger to life, severe
bodily harm by electric shock!

⇒ Only those trained and qualified to work with or on

electrical equipment are perm itted to operate, maintain
or repair this equipment.

⇒ Follow general construction and safety regulations when

working on high voltage installations.

⇒ Before switching on power the ground wire must be

permanently connected to all electrical units according
to the connection diagram.

⇒ Do not operate electrical equipment at any time, even

for brief measurements or tests, if the ground wire is not
permanently connected to the points of the com ponents
provided for this purpose.

⇒ Before work ing with electrical parts with voltage higher

than 50 V, the equipment must be disconnected from
the mains voltage or power supply. Make sure the
equipment cannot be switched on again unintended.

⇒ The following should be observed with electrical drive

and filter components:

⇒ W ait five (5) minutes af ter switching off power to allow

capacitors to discharge before beginning to work.
Measure the voltage on the capacitors before beginning
to work to make sure that the equipment is safe to
touch.

⇒ Never touch the electrical connection points of a

component while power is turned on.

⇒ Install the covers and guards provided with the

equipment properly before switching the equipment on.
Prevent contact with live parts at any time.

⇒ A residual-current-operated protective device (RCD)

must not be used on electric drives! Indirect contact
must be prevented by other means, for example, by an
overcurrent protective device.

⇒ Electrical components with exposed live parts and

uncovered high voltage terminals mus t be installed in a
protective housing, for example, in a control cabinet.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Safety Instructions for Electric Drives and Controls 3-5

To be observed with electrical drive and filter components:

High electrical voltage on the housing!
High leakage current! Danger to life, danger of
injury by electric shock!

DANGER

⇒ Connect the electrical equipment, the housings of all

electrical units and motors permanently with the safety
conductor at the ground points before power is
switched on. Look at the connection diagram. This is
even necessary for brief tests.

⇒ Connect the safety conductor of the electrical

equipment always permanently and firmly to the
supply mains. Leakage current exceeds 3.5 mA in
normal operation.

⇒ Use a copper conductor with at least 10 mm² cross

section over its entire course for this sa fety conductor
connection!

⇒ Prior to star tups, even for brief tests, always connect

the protective conductor or connect with ground wire.
Otherwise, high voltages can occur on the housing
that lead to electric shock.

3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)

All connections and terminals with voltages between 0 and 50 Volts on
Rexroth products are protective low voltages designed in accordance with
international standards on electrical safety.

High electrical voltage due to w r ong
connections! Danger to life, bodily harm by
electric shock!

WARNING

⇒ Only connect equipment, electrical components and

cables of the protective low voltage type (PELV =
Protective Extra Low Voltage) to all terminals and
clamps with voltages of 0 to 50 Volts.

⇒ Only electrical circuits may be connected which are

safely isolated against high voltage circuits. Safe
isolation is achieved, for example, with an isolating
transformer, an opto-electronic coupler or when
battery-operated.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

3-6 Safety Instructions for Electric Drives and Controls VSB 40.1

3.7 Protection Against Dangerous Movements

Dangerous movements can be caused by faulty control of the connected
motors. Some common examples are:

• improper or wrong wiring of cable connections

• incorrect operation of the equipment components

• wrong input of parameters before operation

• malfunction of sensors, encoders and monitoring devices

• defective components

• software or firmware errors

Dangerous movements can occur immediately after equipment is
switched on or even after an unspecified time of trouble-free operation.

The monitoring in the drive components will normally be sufficient to avoid
faulty operation in the connected drives. Regarding personal safety,
especially the danger of bodily injury and material damage, this alone
cannot be relied upon to ensure complete safety. Until the integrated
monitoring functions becom e effective, it must be assum ed in any case
that faulty drive movements will occur. The extent of faulty drive
movements depends upon the type of control and the state of operation.

DANGER

Dangerous movements! Danger to life, risk of
injury, severe bodily harm or material damage!

⇒ Ensure personal safety by means of qualified and

tested higher-level monitoring devices or measures
integrated in the installation. Unintended machine
motion is possible if monitoring devic es are disabled,
bypassed or not activated.

⇒ Pay attention to unintended machine m otion or other

malfunction in any mode of operation.

⇒ Keep free and clear of the m achine’s range of m otion

and moving parts. Possible measures to prevent
people from accidentally entering the machine’s r ange
of motion:

- use safety fences

- use safety guards

- use protective coverings

- install light curtains or light barriers

⇒ Fences and coverings must be strong enough to

resist maximum possible momentum, especially if
there is a possibility of loose parts flying off.

⇒ Mount the emergency stop switch in the immediate

reach of the operator. Verify that the emer gency stop
works before startup. Don’t operate the m achine if the
emergency stop is not working.

⇒ Isolate the drive power connection by means of an

emergency stop circuit or use a starting lockout to
prevent unintentional start.

⇒ Make sure that the drives are brought to a safe

standstill before accessing or entering the danger
zone. Safe standstill can be achieved by switching off
the power supply contactor or by safe mechanical
locking of moving parts.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Safety Instructions for Electric Drives and Controls 3-7

⇒ Secure vertical axes against falling or dropping after

switching off the motor power by, for example:

- mechanically securing the vertical axes

- adding an external braking/ arrester/ clamping
mechanism

- ensuring sufficient equilibration of the vertical axes

The standard equipment m otor brake or an external
brake controlled directly by the drive controller are
not sufficient to guarantee personal safety!

⇒ Dis connect electrical power to the equipment using a

master switch and secure the switch against
reconnection for:

- maintenance and repair work

- cleaning of equipment

- long periods of discontinued equipment use

⇒ Prevent the operation of high-frequency, remote

control and radio equipment near electronics circuits
and supply leads. If the use of such equipment cannot
be avoided, verify the system and the installation for
possible malfunctions in all possible positions of
normal use before initial startup. If neces sary, perform
a special electromagnetic c ompatibility (EMC) test on
the installation.

3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting

Magnetic and electromagnetic fields generated near current-carrying
conductors and permanent m agnets in m otors represent a ser ious health
hazard to persons with heart pacemakers, metal implants and hearing
aids.

Health hazard for persons with heart
pacemakers, metal implants and hearing aids in
proximity to electrical equipment!

WARNING

⇒ Persons with heart pacemakers, hearing aids and

metal implants are not perm itted to enter the following
areas:

- Areas in which electrical equipm ent and parts are
mounted, being operated or started up.

- Areas in which parts of motors with permanent
magnets are being stored, operated, repaired or
mounted.

⇒ If it is necess ary for a person with a heart pacemak er

to enter such an area, then a doctor must be
consulted prior to doing so. Heart pacemakers that
are already implanted or will be implanted in the
future, have a considerable variation in their electric al
noise immunity. Therefore there are no rules with
general validity.

⇒ Persons with hearing aids, metal implants or metal

pieces must consult a doctor before they enter the
areas described above. Otherwise, health hazards will
occur.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

3-8 Safety Instructions for Electric Drives and Controls VSB 40.1

3.9 Protection Against Contact with Hot Parts

Housing surfaces could be extremely hot!
Danger of injury! Danger of burns!

⇒ Do not touch housing surfaces near sources of heat!

CAUTION

Danger of burns!

⇒ After switching the equipment off, wait at least ten (10)

minutes to allow it to cool down before touching it.

⇒ Do not touch hot parts of the equipment, such as

housings with integrated heat sinks and resistors.
Danger of burns!

3.10 Protection During Handling and Mounting

Under certain conditions, incorrect handling and mounting of parts and
components may cause injuries.

CAUTION

Risk of injury by incorrect handling! Bodily
harm caused by crushing, shearing, cutting and
mechanical shock!

⇒ Observe general installation and safety instructions

with regard to handling and mounting.

⇒ Use appropriate mounting and transport equipment.
⇒ Take precautions to avoid pinching and crushing.
⇒ Use only appropriate tools. If specified by the product

documentation, special tools must be used.

⇒ Use lifting devices and tools correctly and safely.
⇒ For safe protection wear appropriate protective

clothing, e.g. safety glasses, safety shoes and saf ety
gloves.

⇒ Never stand under suspended loads.
⇒ Clean up liquids from the floor imm ediately to prevent

slipping.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Safety Instructions for Electric Drives and Controls 3-9

3.11 Battery Safety

Batteries contain reactive chemicals in a solid housing. Inappropriate
handling may result in injuries or material damage.

Risk of injury by incorrect handling!

⇒ Do not attempt to reactivate discharged batteries by

heating or other methods (danger of explosion and

CAUTION

Note: Be aware of environmental protection and disposal! The

batteries contained in the product should be considered as
hazardous material for land, air and sea trans port in the s ense
of the legal requirements (danger of explosion). Dispose
batteries separately from other waste. Observe the legal
requirements in the country of installation.

cauterization).

⇒ Never charge non-chargeable batteries (danger of

leakage and explosion).

⇒ Never throw batteries into a fire.
⇒ Do not dismantle batteries.
⇒ Do not damage electrical com ponents installed in the

equipment.

3.12 Protection Against Pressurized Systems

Certain motors and drive controllers, corr esponding to the information in
the respective Project Planning Manual, must be provided with
pressurized media, such as compressed air, hydraulic oil, cooling fluid
and cooling lubricant supplied by external systems. Incor rect handling of
the supply and connections of pressurized systems can lead to injuries or
accidents. In these cases, improper handling of external supply systems,
supply lines or connections can cause injuries or material damage.

Danger of injury by incorrect handling of
pressurized systems !

⇒ Do not attempt to disassemble, to open or to cut a

CAUTION

pressurized system (danger of explosion).

⇒ Observe the operation instructions of the respective

manufacturer.

⇒ Before disassembling pressurized systems, release

pressure and drain off the fluid or gas.

⇒ Use suitable protective clothing (for example safety

glasses, safety shoes and safety gloves)

⇒ Remove any fluid that has leaked out onto the floor

immediately.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

Note: Environmental protection and disposal! T he m edia used in the

operation of the pressurized system equipment may not be
environmentally compatible. Media that are damaging the
environment must be disposed separately from norm al waste.
Observe the legal requirements in the country of installation.

3-10 Safety Instructions for Electric Drives and Controls VSB 40.1

Notes

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Technical Data 4-1

4 Technical Data

4.1 PC Box

PC box Type E
Processor

Chip set

Random access memory (RAM)
Hard disk
Optional drives

Celeron with minimum 2 GHz

Integrated graphic controller

with maximum 8 MB video memory

512 MB / 1024 MB

Min. 30 GB

DVD ROM or DVD RW

Interfaces

Slots
Voltage supply
Max. power consumption
Degree of protection

• 1 x G4 display interface (25-pin, D-Sub)

• 1 x parallel interface (25-pin, D-Sub)

• 1 x VGA connection (15-pin, HD-Sub)

• 2 x USB connection (type A)

• 1 x Ethernet connection (RJ 45, 10/100 Base-T)

• 1 x keyboard connection (PS/2)

• 1 x mouse connection (PS/2)

• 1 x serial standard interface RS232 (9-pin, D-Sub)

•

6 x PCI

90 ... 264 VAC 19 ... 32 VDC

330 W (for 230 VAC) 380 W (for 19 VDC)

PC box: IP 20

Fig. 4-1: Technical data: PC box

1

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

1

Depending on the design of the UPS, this interface is required for the
optionally available external UPS and might then not be available
anymore to connect other devices.

4-2 Technical Data VSB 40.1

4.2 Power Supply 115 V / 230 V

Nominal input voltage: 115 VAC / 230 VAC

Input voltage range: 90 ... 264 VAC

Input current: 2.5 A for nominal voltage 230 VAC

5.0 A for nominal voltage 115 VAC

Inrush current: 100 A for 264 VAC

CurrentOutput voltages:

Min.

+3.3 V

+5 V

+12 V

–12 V

+5 V SB

Max. Output power: 250 W*

Efficiency (under full load): 0.73 for 115 VAC, 0.76 for 230 VAC

*) Note: During specifying the maximum output currents please observe that the c urrents
separately considered are the maximum pos sible current s of the respec tive output volt age.
However, it is not possible t o create the maximum current from all out put voltages, as the
maximum total output power (= 250 W) must not be exceeded.
In addition, the maximum power at +3.3 V together with +5 V must not exceed 150 W or
33 A.

Fig. 4-2: Technical data of the power supply unit 115 V / 230 V

0,5 A
0,5 A
1,0 A
0 A
0 A

Max.
20 A

25 A
17 A

0.8 A

2.0 A

Tolerances

+/- 5 %
+/- 5 %
+/- 5 %
+/-10 %
+/- 5 %

4.3 Power Supply Unit 24 V

Nominal input voltage: 24 VDC

Input voltage range: 19 ... 32 VDC

Input current: 20 A for 19 VDC

Inrush current: 5 A

+3.3 V

+5 V

+12 V

–12 V

–5 V

+5 V SB

Max. output power: 300 W*

Efficiency (under full load): > 0,65

*) Note: During specifying the maximum output currents please observe that the c urrents
separately considered are the maximum pos sible current s of the respec tive output volt age.
However, it is not possible t o create the maximum current from all out put voltages, as the
maximum total output power (= 300 W) must not be exceeded.
In addition, the maximum power at +3.3 V together with +5 V must not exceed 150 W.

Fig. 4-3: Technical data of the power supply unit 24 V

Min.
0 A

2 A

0.1 A
0 A
0 A
0 A

CurrentOutput voltages:

Max.
15 A

30 A
15 A

2.0 A

2.0 A

1.2 A

Tolerances

+2.93 V ... +3.40 V
+4.80 V ... +5.20 V
+11.4 V ... +12.6 V

– 11.4 V ... -12.6 V
– 4.75 V ... -5.25 V

+4.75 V ... +5.25 V

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Technical Data 4-3

4.4 Ambient Conditions

In operation Storage / Transport

Maximum ambient temperature
Exception: 230 V – UPS (see chapter 8.3)

Max. temperature gradient Temperature change up to 3°C

Relative humidity Climatic class 3K3 according to

Air pressure Up to 2 000 m above MSL

Mechanical strength Max. vibration:

Degree of pollution 2 2

+5 °C... +45 °C
+0 °C ... +40 °C

per minute

EN 60721, condensation not
permissible.

according to DIN 60204

Frequency range: 10 ...
150 Hz

Excursion: 0.025 mm

for 10 ... 57 Hz

Acceleration: 0.25 g

for 57 ... 50 Hz

According to EN 60068-2-6

-20 °C to +60 °C
+0 °C ... +40 °C

Not defined

Climatic class 3K3 according to
EN 60721, condensation not
permissible.

Max. shock:
5 g according to DIN IEC 68-2­27, function not disturbed

4.5 Used Standards

EN standards

Fig. 4-4: Ambient conditions

The system components of the industrial PCs correspond to the following
standards:

Standard Meaning

EN 60,204-1 Electrical equipment of machines

EN 50,081-2 Basic technical standard, noise immunity (industrial

environment)

EN 50,082-2 Basic technical standard, emitted interference

(industrial environment)

EN 60,742 Transformer for 24 V power supply unit, protective

separation
EN 60,950 Overvoltage category II
EN 61131 Requirements regarding 24V outputs
EN 61 131-2 Requirements on the 24 power supply
EN 418 Machine safety, EMERGENCY STOP devices
EN 60 529 Degrees of protection (incl. housings and installation

compartments)
EN 60 068-2-6 Vibration
EN 60 068-2-27 Shock

CE Marking

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

Fig. 4-5: Used standards

Note: Concerning delivered VSB 40.1 devices all CE requirements

are fulfilled. After plugging-in ex tension cards , however, a new
CE test has to be executed.

4-4 Technical Data VSB 40.1

UL/CSA certification

4.6 Wear Parts

Wear parts without warranty

The devices of the VSB family are basically certified according to

• UL508 (Industrial Control Equipment) and

• C22.2 No. 142-M1987 (CSA)

However, it is possible that there are combinations or extension stages
with restricted or missing certification. Thus, verify the registration
according to the UL marking on the device.

Note: To guarantee an UL/CSA-compliant operation, the following

conditions have to be fulfilled:

• Use insulated copper wires suitable for at least 60/75 °C.

• Use Class 1 wire only or equivalent.

Note: The UL/CSA mark ing is only valid for the devic e in its delivery

status. After modifying the device, e.g. after plugging
additional extension cards, the UL compliance must be
checked.

CMOS battery: 5 to 7 years

• The hard disk is an electromechanical wear part, that has to be
changed during the operating time. According to the manufacturer's
specifications the hard disk has been developed for a s ervice lif e of 60
months in consideration of the following conditions:

Operating hours / month Max. 720
Input cycles and output cycles / month 833
Operating conditions Temperature < 60 °C

Rel. humidity < 90 %
Height < 3,000 m
Accesses 50 % of the operating hours

Storage conditions Temperature < 70 °C

Rel. humidity < 95 %
Duration < 3 months

Fig. 4-6: Typical operating and storage conditions of the hard disk

The operation out of this typical conditions is permissible, whereby,
however, the service life of the hard disk m ay reduce. However, the
ambient conditions specif ied for the overall device in c hapter 4.4 have
to be absolutely kept. Different values apply for hard disks of some
devices with special design.

• Fans are m echanic al wear par ts whose se rvic e lif e depends mainly on
the temperature. For the fan integrated in the housing, the following
service life is specified by the manufacturer:

Ambient temperature Service life

40 °C 70,000 hours
70 °C 35,000 hours

Fig. 4-7: Service life of the fan

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

VSB 40.1 Technical Data 4-5

4.7 Compatibility Check

All Rexroth controls and drives are developed and tes ted accor ding to the
latest state-of-the-art.

As it is impossible to follow the continuing development of all materials
(e. g. lubricants in machine tools) which may interact with our controls and
drives, it cannot be completely ruled out that any reactions with the
materials used by Bosch Rexroth might occur.

Therefore, test new lubricants, cleaning agents, etc. for c ompatibility with
our housings / our housing materials before us ing the particular material
concerned.

DOK-SUPPL*-VSB*40.1***-PR02-EN-P

4-6 Technical Data VSB 40.1

DOK-SUPPL*-VSB*40.1***-PR02-EN-P