Bosch Rexroth IndraControl VAC 01, R911336973 Operating Instructions Manual
IndraControl
VAC 01
Y-Repeater
Operating Instructions
R911336973
Edition 03
Bosch Rexroth AG Y-Repeater
Change Record
Edition Release
Notes
Date
Edition 01 2012-02 First edition
Edition 02 03/2014 Corrections
Edition 03 2016-06 Accessories supplemented, cable lengths supplemented for the resolu-
tions WXGA and FHD
Copyright
© Bosch Rexroth AG 2016
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documentation and the availability of the product.
Editorial Department
Development Automation Systems Control Hardware HB (MaKo/MePe)
RS-1978157ae67d60810a6846a50174c418-3-en-US-3
Y-Repeater Bosch Rexroth AG
Table of Contents
Table of Contents
Page
1 About this documentation..................................................................... 1
1.1 Overview on target groups and product phases.................................... 1
1.2 Purpose.................................................................................................. 1
1.3 Scope..................................................................................................... 2
1.4 Related documents................................................................................ 2
1.5 Terms and abbreviations........................................................................ 2
1.6 Customer feedback................................................................................ 3
2 Product identification and scope of delivery......................................... 3
2.1 Product identification............................................................................ 3
2.2 Scope of delivery................................................................................... 4
3 Use of the safety instructions................................................................ 4
3.1 Structure of the safety instructions....................................................... 4
3.2 Explaining signal words and safety alert symbol................................... 5
3.3 Symbols used......................................................................................... 5
3.4 Signal graphic explanation on the device.............................................. 6
4 Intended use.......................................................................................... 6
5 Accessories............................................................................................ 6
5.1 External 24 V power supply unit ........................................................... 6
5.2 Uninterruptible power supply................................................................ 7
5.3 Connecting cables for the CDI interface................................................ 7
6 Ambient conditions................................................................................ 7
7 Standards.............................................................................................. 9
7.1 Standards used...................................................................................... 9
7.2 CE marking............................................................................................. 9
7.2.1 Declaration of conformity...................................................................... 9
7.3 UL/CSA certified.................................................................................. 10
8 Technical data...................................................................................... 10
8.1 Degree of protection and weight......................................................... 10
8.2 Input voltages...................................................................................... 11
8.2.1 24 V input............................................................................................. 11
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Bosch Rexroth AG
Y-Repeater
Table of Contents
Page
8.2.2 Digital 24 V inputs SEL and ESM......................................................... 11
9 Interfaces............................................................................................. 12
9.1 Connector panel.................................................................................. 12
9.2 24 V voltage supply and digital 24 V inputs......................................... 13
9.2.1 VAC 01.1S-YD1-NNNN – Connection terminal X1S1............................. 13
9.2.2 VAC 01.1S-YD1-TCES – Connection terminal X1S2.............................. 14
9.3 CDI interface........................................................................................ 14
10 Mounting, demounting and electric installation.................................. 15
10.1 Installation notes................................................................................. 15
10.2 Housing dimensions............................................................................. 15
10.3 Pin assignment.................................................................................... 18
10.4 Mounting.............................................................................................. 18
10.5 Demounting......................................................................................... 18
10.6 Electric connection.............................................................................. 19
10.6.1 Procedure to connect the lines to X1S1/X1S2..................................... 19
10.6.2 Line lengths and cross-sections........................................................... 19
10.6.3 Connecting 24 V DC............................................................................. 20
10.6.4 Connecting digital 24 V inputs SEL and ESM...................................... 20
10.6.5 Connecting the CDI interface of the Y-repeater to the control cabinet
PC and the operator display................................................................ 20
10.7 Overall connection scheme.................................................................. 23
11 Commissioning.................................................................................... 23
12 Device description............................................................................... 23
12.1 Function of the digital inputs............................................................... 24
12.2 Switching times of the Y-repeater........................................................ 24
12.2.1 Switching times without devices at the USB ports............................. 25
12.2.2 Switching times with devices to the USB ports................................... 25
12.3 Display elements.................................................................................. 25
12.4 Operating and error display................................................................. 25
13 Error causes and troubleshooting........................................................ 26
14 Maintenance........................................................................................ 27
14.1 Regular maintenance tasks.................................................................. 27
II
DOK-SUPPL*-VAC*01*****-IT03-EN-P
Y-Repeater Bosch Rexroth AG
Table of Contents
Page
15 Ordering information........................................................................... 27
15.1 Accessories and spare parts................................................................ 27
15.2 Type code............................................................................................. 27
16 Disposal............................................................................................... 28
16.1 Return.................................................................................................. 28
16.2 Packaging............................................................................................. 29
17 Service and support............................................................................ 29
Index.................................................................................................... 31
DOK-SUPPL*-VAC*01*****-IT03-EN-P
III
Bosch Rexroth AG Y-Repeater
IV
DOK-SUPPL*-VAC*01*****-IT03-EN-P
Presales Aftersales
Selection
Mounting
(assembly/installation)
Engineering
Commissioning
Operation
Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Y-Repeater
Bosch Rexroth AG
About this documentation
1 About this documentation
1.1 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example:
In the product phase "Mounting (assembly/installation)", the "mechanic/electri-
cian" can execute the activity "install" using this documentation.
Fig. 1-1: Assigning the present documentation to the target groups, product phases and activities of the target group
1.2 Purpose
This document instructs the technical staff of the machine manufacturer on how
to perform the mechanical and electrical installation safely and on how to commission the device.
Required qualifications: Individual who is able to assess the tasks assigned and
identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
DOK-SUPPL*-VAC*01*****-IT03-EN-P
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Bosch Rexroth AG
Y-Repeater
About this documentation
1.3 Scope
This document is valid for
● Y-repeater (type designation code VAC01.1S-YD1-NNNN)
● Y-repeater with additional digital input to enable the "Energy Save Mode" at
the passive operator display (type designation code VAC01.1S-YD1-TCES)
The type code specifications are located on the type plate of the device (also refer to chapter 2.1 "Product identification" on page 3 and chapter 15 "Order-
ing information" on page 27).
1.4 Related documents
Title Part number and document type
Rexroth IndraControl
VAP 01
Power Supply Unit
Rexroth IndraControl
VPB 40.3
Control cabinet PC
Rexroth IndraControl
VDP 16.3/40.3/60.3
Operator Display
Rexroth IndraControl
VDP 15.3, 18.3, 21.3 Multi Touch
Operator Display – Built-In Devices
R911339613
Operating Instructions
R911336750
Operating Instructions
R911336378
Operating Instructions
R911341191
Operating Instructions
Tab. 1-1: Y-repeater, further documents
1.5 Terms and abbreviations
Name Explanation
ESM Digital input to enable the "Energy Save Mode" at the passive operator display
CDI Compact Display Interface. Interface to connect the remote operator display to
XGA Extended Graphics Array. Designates a graphics card type for the IBM PS/2 series
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the control cabinet PC
PC launched by IBM in 1990. In contrast to the preceding standard VGA, XGA did
not become an industrial standard in the PC area
DOK-SUPPL*-VAC*01*****-IT03-EN-P
Y-Repeater
Product identification and scope of delivery
Name Explanation
SVGA Super Video Graphics Array. Names:
1. In general graphics cards whose performance exceed the VGA standard
2. Specific computer standard (VESA 1.2), which is downward compatible to
VGA, which defines specific combinations of screen resolution and number
of colors (color depth) as well as the refresh rate. At least the following resolutions can be displayed on a combination of a graphics card and screen,
both supporting VESA 1.2:
● 800 × 600 pixels
● 1024 × 768 pixels
● 1280 × 1024 pixels
3. The resolution 800 × 600 pixels (aspect ratio 4:3) independent of other
parameters
SXGA Super Extended Graphics Array. Designates a resolution of 1280 × 1024 pixels,
resulting in an aspect ratio of 5:4
USB Universal Serial Bus. Serial bus system to connect a computer to external devices
Boot Booting the control cabinet PC
Tab. 1-2: Terms and abbreviations
Bosch Rexroth AG
1.6 Customer feedback
Customer requests, comments or suggestions for improvement are of great importance to us. Please email your feedback on the documentations to Feed-
back.Documentation@boschrexroth.de. Directly insert comments in the elec-
tronic PDF document and send the PDF file to Bosch Rexroth.
2
Product identification and scope of delivery
2.1 Product identification
The type plate is located on the rear panel.
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13026
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3
6
7
7
10
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1
Bosch rexroth Electric Drives and Controls GmbH
D-64711 Erbach Made in Germany
BTV40.1AHB-256S-P5CUN-FW
UN IN 3AC 230V 50760Hz
IN
OUT 10/7,5/5/5/1,5/1,5A max.
I-C-B-T-V
SW-Version V0,002
MNR: 1070170021 -101 03W19
7261
IND.CONT.EQ 17YB
SN: 123456814
15
16
Made in Germany
UN: AC 230V / 115V
IN: 0,7A / 1,4A
MNR: 1070086255 -101
V-Nr: 1
TYP: PCPNL PEN400J1287 IS110-T
Bosch Rexroth Electric Drives and Controls GmbH
D-6471
1 Erbach
SN: 004012652
7261
IND.CONT-EQ 17YB
XXXXXXXXXXXXXXXXX
I-C-B-H-T-V
FD: 05W01
1
2
3
4
8
9
5
10
6
12
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15
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Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Consequences and
source of danger
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Bosch Rexroth AG
Use of the safety instructions
Y-Repeater
1 Logotype
2 Division or plant number
3 Type code (type designation code)
4 Parts number
5 State of revision
6 Date of manufacture (yyWww)
7 Nominal voltage
8 Nominal current
9 Test marking
10 Version number
11 CE marking
12 Underwriters Laboratories Inc. mark
13 Serial number as barcode
14 Serial number
15 Designation of origin
16 Company address
Fig. 2-1: Type plates, example
2.2 Scope of delivery
● Y-repeater
● Safety instructions
● Plugs for X1S1 or X1S2
3
Use of the safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Fig. 3-1: Structure of the safety instructions
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DOK-SUPPL*-VAC*01*****-IT03-EN-P
DANGER
WARNING
CAUTION
NOTICE
Y-Repeater Bosch Rexroth AG
Use of the safety instructions
3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words (danger, warning, caution, notice) and, if necessary, a safety alert symbol (according
to ANSI Z535.6-2006).
The signal word is used to draw attention to the safety instruction and also provides information on the severity of the hazard.
The safety alert symbol (a triangle with an exclamation point), which precedes
the signal words danger,warning and caution is used to alert the reader to personal injury hazards.
In case of non-compliance with this safety instruction, death or serious injury
will occur.
In case of non-compliance with this safety instruction, death or serious injury
can occur.
In case of non-compliance with this safety instruction, minor or moderate injury
can occur.
In case of non-compliance with this safety instruction, material damage can occur.
3.3
Symbols used
Hints are represented as follows:
This is an information.
Tips are represented as follows:
This is a tip.
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krax
NOTICE
Bosch Rexroth AG
Accessories
Y-Repeater
3.4 Signal graphic explanation on the device
Prior to the installation and commissioning of the device, refer to the
device documentation.
4 Intended use
The Y-repeater is required to connect two operator displays to a control cabinet
PC.
Risk of damaging of the device if not expressly
stated accessories, mounting parts and other
components, cables, and lines are used.
The Y-repeater may be used only as intended and with the accessories, mounting parts and other components specified in this documentation. Components
that are not expressly mentioned must neither be attached nor connected. The
same applies to cables and lines.
Operation must only be carried out with the hardware component configurations and combinations that are expressly specified.
The Y-repeater can be used for the following IndraControl V device:
● Control cabinet PC Rexroth IndraControl VSB 40.3
The Y-repeater may only be operated under the mounting and installation conditions, the position, and the ambient conditions (temperature, degree of protection, humidity, EMC etc.) specified in the related documentation.
5
Accessories
5.1 External 24 V power supply unit
Ordering code Part number Description
VAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit for UPS
Tab. 5-1: Ordering data, 24 V power supply unit for UPS and IndraControl V-devices
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and IndraControl V-devices
DOK-SUPPL*-VAC*01*****-IT03-EN-P
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