Bosch Rexroth CDT1, CGT1 User Manual

Hydraulic Cylinder NFPA Industrial Type

Model CDT1/CGT1

Series 1X Nominal pressure: Up to 1,500 psi maximum

RA 17038/02.13

Replaces: 11.12

1/44

Table of contents

Contents Page

Technical Data 2

Cylinder Weight 2

Area, Forces, Flow 3

Stroke Tolerances 3

Ordering Details 4

Piston Rod Versions 6

Mounting Type Overview 7

Dimensional Data 8

Double Rod Cylinders 26

Mounting Accessories 28

Cylinder Options 33

Cylinder Application Data 37

Spare Parts 44

Features

– Duty, up to 1,500 psi (see chart on page 2)

– Standards, meets or exceeds all JIC and NFPA requirements

– Bore Sizes, 1-1/2” - 8”

– Piston Rods, 1/2" - 5-1/2”

– Mountings,18 standard NFPA mountings

– Ports, SAE o-ring straight thread ports

– Stroke, standard strokes furnished in 1/8” increments. Normal

stroke tolerance + 1/16” / -0”. Closer stroke tolerances available; consult factory.

– Rod End Threads, standard KK1 male and female threads plus

KK2 oversize male thread. Other rod end styles optional.

– Cushions, available for all bore sizes, at either or both ends.

Project planning software Interactive Catalog System

Online www.boschrexroth.com/ics

2/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Technical Data (for applications outside these parameters, please consult factory)

Standards:

Meets or exceeds all JIC and NFPA requirements.

Operating Pressures (PSI) by Cylinder Bore Sizes*

Nominal pressure: up to 1,500 psi

With extreme shock loads the mounting styles and piston rod threads have to be considered, taking the fatigue limits into account.

Maximum operating pressure up to: 1,500 psi Installation position: Various Pressure ﬂuid:

Mineral oils (HL, HLP) Phosphate ester (HFD-R) (–4°F to 300°F) HFA (41°F to 131°F) Water glycol HFC (–4°F to 140°F)

Hydraulic ﬂuid temperature range: (-4°F to 176°F) Viscosity range: 32 to 1760 ssu

Max. psi Cylinder Standard (max duty Bore Ø Rod Ø servere (inches) (inches) service)

1-1/2 1 1,500

2 1 1,500

2-1/2 1 1,500

3-1/4 1 1,500

4 1-3/8 1,000

5 1-3/4 750

6 1-3/4 750

8 2 500

Degree of contamination:

Max. permissible degree of contamination of the pressure ﬂuid is to NAS 1638 class 10.

We therefore recommend a ﬁlter with a minium retention rate of β

≥ 75.

10

Stroke speed: 20 in/sec

(dependent on the connection port)

*1) For double rod cylinders, see page 26.

Air bleed standard: Secured against removal

2" - 8" bore sizes only

Acceptance:

Each cylinder is tested to Bosch Rexroth standards.

Cylinders, outside the above parameters are also available. Consult factory

For applications above 230°F specify a non studded piston rod end and advise operating temperature before ordering.

Under no-load conditions, a minimum pressure of 150 PSI is recommended for single rod cylinders. In case of lower pressures or double rod cylinders, please consult factory.

*2) Exceptions to 1,500 psi rating:

a) MF1 and MF2 have maximum operating pressures of 1,000 psi for 1-1/2" through 4" bore sizes

b) A 2.5" bore with a 5/8" rod has a maximum pressure rating of 1,000 psi

3) Consult factory for other pressure ratings than shown above.

4) For stroke lengths above 60 inches, working pressure may be derated according to buckling load limits. Consult factory.

Approximate Uncrated CDT1 Hydraulic Cylinder Weights (lbs.)*

Cylinder Bore 1.5 2 2.5 3.25 4 5 6 8 Zero Stroke 5 7 12 20 30 45 70 100

Add Per Inch of Stroke .3 .4 .6 .8 .9 1.0 1.5 2.0

* Weights based on standard (first) rod sizes. Add 10% to cover additional weight for crating.

Project planning software ICS (Interactive Catalog System)

The ICS (Interactive Catalog System) is a selection and project planning tool for hydraulic cylinders. The ICS allows designers of machines and systems to quickly and reliably ﬁnd the perfect hydraulic cylinder solution through logic-guided inquiries. This software helps to solve design and project planning tasks more quickly and efﬁciently. After having been guided through the

product selection, the user quickly and reliably gets the exact technical date of the selected component as well as 2D and 3D CAD data in the correct ﬁle format for all common CAD systems. This allows users to reduce costs while increasing their competitiveness. The ICS can be accessed at www.boschrexroth.com/ics.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 3/44

F

1

F

3

q

V3

A

3

A

1

F

2

A

2

q

V1

q

V2

Areas, Forces, Flows (dimensions in inches)

Piston Area Areas Force at 500 psi

1)

Flow at 4”/s

2)

Bore rod ratio Piston Rod Annulus Push Regen. Pull Out Regen. In j A

A

1

A

2

F

3

F

1

F

2

q

3

q

V1

q

V2

V3

Ø in. Ø in. A1/A3 in.2 in.2 in.2 Lb. Lb. Lb. gpm gpm gpm

1.500 0.625 1.21 1.77 0.31 1.46 885 154 731 1.84 0.32 1.52

1.000 1.80 0.79 0.98 392 493 0.82 1.02

0.625 1.11 0.31 2.83 154 1,416 0.32 2.94

2.000 1.000 1.33 3.14 0.79 2.35 1,570 392 1,178 3.26 0.82 2.44

1.375 1.89 1.48 1.66 745 825 1.54 1.72

0.625 1.07 0.31 4.60 154 2,301 0.32 4.78

2.500 1.000 1.19 4.91 0.79 4.12 2,455 392 2,063 5.10 0.82 4.28

1.375 1.43 1.48 3.43 745 1,710 1.54 3.56

1.750 1.96 2.40 2.51 1,205 1,250 2.49 2.61

1.000 1.11 0.79 7.51 392 3,758 0.82 7.80

3.250 1.375 1.21 8.30 1.48 6.82 4,150 745 3,405 8.62 1.54 7.08

1.750 1.40 2.40 5.90 1,205 2,945 2.49 6.13

2.000 1.60 3.14 5.16 1,570 2,580 3.26 5.36

1.000 1.07 0.79 11.78 392 5,893 0.82 12.23

1.375 1.13 1.48 11.09 745 5,540 1.54 11.51

4.000 1.750 1.24 12.57 2.40 10.17 6,285 1,205 5,080 13.05 2.49 10.56

2.000 1.33 3.14 9.43 1,570 4,715 3.26 9.79

2.500 1.64 4.91 7.66 2,455 3,830 5.10 7.95

1.000 1.04 0.79 18.85 392 9,428 0.82 19.58

1.375 1.08 1.48 18.16 745 9,075 1.54 18.86

1.750 1.13 2.40 17.24 1,205 8,615 2.49 17.91

5.000 2.000 1.19 19.64 3.14 16.50 9,820 1,570 8,250 20.40 3.26 17.14

2.500 1.33 4.91 14.73 2,455 7,365 5.10 15.30

3.000 1.56 7.07 12.57 3,535 6,285 7.35 13.05

3.500 1.96 9.62 10.02 4,810 5,010 9.99 10.41

1.375 1.06 1.48 26.77 745 13,390 1.54 27.81

1.750 1.09 2.40 25.85 1,205 12,930 2.49 26.86

2.000 1.13 3.14 25.11 1,570 12,565 3.26 26.09

6.000 2.500 1.21 28.25 4.91 23.34 14,135 2,455 11,680 29.35 5.10 24.25

3.000 1.33 7.07 21.18 3,535 10,600 7.35 22.00

3.500 1.51 9.62 18.63 4,810 9,325 9.99 19.36

4.000 1.80 12.57 15.68 6,285 7,850 13.05 16.30

1.375 1.03 1.48 48.79 745 24,390 1.54 50.68

1.750 1.05 2.40 47.87 1,205 23,930 2.49 49.73

2.000 1.06 3.14 47.13 1,570 23,565 3.26 48.96

2.500 1.11 4.91 45.36 2,455 22,680 5.10 47.12

8.000 3.000 1.16 50.27 7.07 43.20 25,135 3,535 21,600 52.22 7.35 44.87

3.500 1.23 9.62 40.65 4,810 20,325 9.99 42.23

4.000 1.33 12.57 37.70 6,285 18,850 13.05 39.17

4.500 1.49 15.91 34.36 7,950 17,185 16.53 35.69

5.000 1.64 19.63 30.64 9,820 15,315 20.39 31.83

5.500 1.89 23.76 26.51 11,880 13,255 24.68 27.54

Note

1)

Theoretical force

(efficiency not taken into account)

2)

Stroke velocity

Stroke Tolerances

Stroke tolerances result from the cylinder head, cylinder base, cylinder tube, piston and piston rod. The stroke tolerance for all piston diameters and stroke lengths is +1/16" / -0". Tighter stroke tolerances can be requested, however, details regarding the operating pressure and operating temperature must be stated.

Stroke lengths Stroke tolerances

≤ 120" (refer to pg. 41 for buckling loads) +1/16" / -0"

4/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Ordering Details

T1 Z 1X

Single rod cylinder = CD Double rod cylinder = CG

Series = T1

Mounting types

Rectangular ﬂange at head = MF1 Rectangular ﬂange at cap = MF2 Square ﬂange at head = MF5 Square ﬂange at cap = MF6 Clevis mounting = MP1 Fixed pivot = MP3 Pivot Mount w/spherical bearing = MP5 Side lug = MS2 Centerline lugs mountings = MS3 Side tapped = MS4 End lugs = MS7 Trunnion at head = MT1 Trunnion at cap = MT2

Trunnion at intermediate position

Basic version = MX0 Extended tie rods, both ends = MX1 Extended tie rods, at cap = MX2 Extended tie rods, at head = MX3

Bore Dia. Ø 1.50 to 8.00 inch

Piston rod Ø 0.63 to 5.50 inch

7)

Stroke length in inches (ex. 12.00)

Design principle Head and cap connected by tie rods = Z

Series 10 to 19 unchanged installation and connection dimensions = 1X

Port connections/ types

SAE straight thread port (ISO 11926-1) = S NPT pipe tread port = U Special (specify) = X

Remarks:

1)

Only 5/8" to 4" diameter piston rods are case hardened and hard

chrome plated. Above 4" diameter piston rods are chrome plated only.

2)

With extreme shock loads the piston rod threads have to be selected,

taking the fatigue limits into account. Rod end clevis, installed parts, etc. must always be firmly clamped against the piston rod shoulder.

3)

State XV dimensions in inches in clear text.

4)

Not available on 1-1/2"-2-1/2" bore size.

5)

See page 34 for exceptions.

6)

Fixed cushions on all 1-1/2" bore sizes both ends.

Fixed cushions on 2" bore / 1-3/8" rod, 2-1/2" bore / 1-3/4" rod and

3-1/4" bore / 2" rod sizes both ends

7)

For cylinders with stop tube, the stroke in the model code is the effec-

tive stroke.

3)

= MT4

*

Further details in clear text

Option 2

W = Without options K = Thrust key S = Stop tube (specify length) Y = state length in inches in clear text

X = Multiple or other selections, specify in clear text

Option 1 W = Without options E = Proximity switch, both ends A = Test point, both sides X = Multiple or other selections,

specify in clear text

Seal version Suitable for mineral oil to

DIN 51 524 HL, HLP and HFA

M = Polyurethane seal system T* = Servo quality/reduced friction F* = BUNA-N seal system for HFC

Suitable for phosphate ester HFD-R

V* = Flourocarbon seal system

End position cushioning U = Without D = Both sides, adjustable S = Rod side, adjustable K = Cap side, adjustable

Piston rod end H = Small male thread KK1 D = Intermediate male thread KK2 E = Female thread KK1 T = S.A.F.E., rod end X = Special (specify)

Piston rod version H = Case hardened and hard chromium plated S = 17-4 PH stainless steel

Port connection / location at cap 1 = 2 = 3 = 4 =

1

4

Viewed on piston rod

2

3

Port connection / location at head 1 = 2 = 3 =

4 =

1

4

2

3

Viewed on piston rod

Additional piston rod ext.

4)

5)

6)

2)

1)

* Not recommended for load holding applications. Consult factory for

load holding options.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 5/44

Sealing System

"M" Polyurethane seal system (standard)

"T"* Seal system for low friction applications (available)

"F"* Standard seal system for HFC (water glycol) (available)

"V"* Seal system for (phosphate ester) (available)

* - not recommended for load holding applications. Consult factory for load holding options

Cushioning System (optional) *

Patented Exact-a-just™ cushioning provides accurate micrometer adjustment

2

1

1. Double lip wiper

2. U-cup rod seal

1

1. Double lip wiper

2. PTFE step seals

22

4

3

4

5

3. Double acting piston seal

4. Wear bands

5. Piston threaded and sealed to piston rod with permanent adhesive and mechanically secured with a set screw.

4

3

4

5

3. Low friction piston seal

4. Wear bands

5. Piston threaded and sealed to piston rod with permanent adhesive and mechanically secured with a set screw.

Exact-a-just™ cushioning permits adjustment over a wide range of settings for faster cycle times

Results in reduced maintenance costs, reduced internal and external shock, and softer cushioning stops

May be supplied at head, cap, or both ends

*

Fixed cushions on all 1-1/2" bore sizes both ends.

Fixed cushions on 2" bore / 1-3/8" rod, 2-1/2" bore / 1-3/4" rod and 3-1/4" bore / 2" rod sizes both ends

Connection Port and Secured Air Bleed (standard)

ISO 11926-1 SAE straight thread (standard)

For other port options consult factory

To provide safety and prevent accidents, patented air bleed is secured against unscrewing (standard on 2" - 8" bore sizes, not available on 1-1/2" bore sizes)

Air bleed ports can become an alternate connection for a pressure test ﬁtting (optional) (not available on 1-1/2" bore sizes)

Also not available on head end of 2" bore / 1-3/8" rod and 2-1/2" bore / 1-3/4" rod sizes

Exact-a-just™ cushioning

Alternate pressure test ﬁtting

6/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Piston Rod Versions

Male Rod End

Option H & D

Female Rod End

Option E

S.A.F.E. Rod End

Option T

D (width across ﬂats)

Rod Thread Options:

Standard KK1 Male furnished when not speciﬁed. Male thread available in KK1 and KK2 thread sizes. KK1 studded male rod end standard for 5/8", 1" & 1-3/8" rod dia. Female thread available in KK1 thread size only.

Piston Rod End

MM B

Rod A +0.000 C D KK1 KK2 NA AC AD AE AF WG

Diameter -0.002

0.625 0.75 1.124 0.38 0.50 7/16 - 20 1/2 - 20 0.56 1.13 0.63 0.250 0.375 1.75

1.000 1.13 1.499 0.50 0.88 3/4 - 16 7/8 - 14 0.94 1.50 0.94 0.375 0.688 2.38

1.375 1.63 1.999 0.63 1.13 1 - 14 1-1/4 - 12 1.31 1.75 1.06 0.375 0.875 2.75

1.750 2.00 2.374 0.75 1.50 1-1/4 - 12 1-1/2 - 12 1.69 2.00 1.31 0.500 1.125 3.13

2.000 2.25 2.624 0.88 1.69 1-1/2 - 12 1-3/4 - 12 1.94 2.63 1.69 0.625 1.375 3.75

2.500 3.00 3.124 1.00 2.06 1-7/8 - 12 2-1/4 - 12 2.38 3.25 1.94 0.750 1.750 4.50

3.000 3.50 3.749 1.00 2.63 2-1/4 - 12 2-3/4 - 12 2.88 3.63 2.44 0.875 2.250 4.88

3.500 3.50 4.249 1.00 3.00 2-1/2 - 12 3-1/4 - 12 3.38 4.38 2.69 1.000 2.500 5.63

4.000 4.00 4.749 1.00 3.38 3 -12 3-3/4 - 12 3.88 4.50 2.69 1.000 3.000 5.75

4.500 4.50 5.249 1.00 SH1* 3-1/4 - 12 4-1/4 - 12 4.38 5.25 3.19 1.500 3.500 6.50

5.000 5.00 5.749 1.00 SH1* 3-1/2 - 12 4-3/4 - 12 4.88 5.38 3.19 1.500 3.875 6.63

5.500 5.50 6.249 1.00 SH1* 4 - 12 5-1/4 - 12 5.38 6.25 3.94 1.875 4.375 7.50

Note*: Spanner wrench holes: SH1 = 0.56" dia. For "F and V" dimensions, see respective mounting dimensions shown on pages 8 thru 27.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 7/44

Mounting Type Overview

MF1 (see Page 8, 9)

MF6 (see Page 8, 9)

MP5 (see Page 12, 13)

MS4 (see Page 14, 15)

MF2 (see Page 8, 9)

MP1 (see Page 10, 11)

MS2 (see Page 14, 15)

MS7 (see Page 16, 17)

MF5 (see Page 8, 9)

MP3 (see Page 10, 11)

MS3 (see Page 16, 17)

MT1 (see Page 18, 19)

MT2 (see Page 18, 19)

MX1 (see Page 24, 25)

MT4 (see Page 20, 21) MX0 (see Page 22, 23)

MX2 (see Page 24, 25)

CGT1 (see Page 26, 27)

MX3 (see Page 24, 25)

8/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

ZB + STROKE

K

EE

FB (NOMINAL BOLT DIAMETER)

ZF + STROKE

K

F

G

ZJ + STROKE

P + STROKEY

V

LB + STROKE

J

F

W

E

TF

UF

E

R

4

3

2

1

MM

EE

TFUF

UF

TF

R

BOLT SIZE

FB

R

K

ZJ + STROKE

Y

P + STROKE

F

LB + STROKE

V

J

G

W

E

4

3

2

1

E

MM

ZB + STROKE

EE

ZF + STROKE

F

TFUF

UF

TF

R

BOLT SIZE

FB

R

K

ZJ + STROKE

Y P + STROKE

F

LB + STROKE

V

J

G

W

E

4

3

2

1

E

MM

Mounting MF1, MF2, MF5, MF6

CDT1 MF1

CDT1 MF2

E

4

FB (NOMINAL BOLT DIAMETER)

UF

E

1

2

R

MM

3

TF

Y

V

F

W

G

ZJ + STROKE

P + STROKE

EE

J

LB + STROKE

CDT1 MF5

CDT1 MF6

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 9/44

Dimensions MF1, MF2, MF5, MF6

Table 1 - Dimensions affected by rod diameter

Bore MM In. Rod V W Y ZB ZF ZJ

1.500 0.625 0.25 0.63 1.94 4.88 5.00 4.63

1.000 0.50 1.00 2.31 5.25 5.38 5.00

2.000 0.625 0.25 0.63 1.94 4.94 5.00 4.63

1.000 0.50 1.00 2.31 5.31 5.38 5.00

1.375 0.63 1.25 2.56 5.56 5.63 5.25

2.500 0.625 0.25 0.63 1.94 5.06 5.31 4.75

1.000 0.50 1.00 2.31 5.44 5.50 5.13

1.375 0.63 1.25 2.56 5.69 5.75 5.38

1.750 0.75 1.50 2.81 5.94 6.00 5.63

3.250 1.000 0.25 0.75 2.38 6.00 6.25 5.63

1.375 0.38 1.00 2.63 6.25 6.50 5.88

1.750 0.50 1.25 2.88 6.50 6.75 6.13

2.000 0.50 1.38 3.00 6.63 6.88 6.25

4.000 1.000 0.25 0.75 2.38 6.00 6.25 5.63

1.375 0.38 1.00 2.63 6.25 6.50 5.88

1.750 0.50 1.25 2.88 6.50 6.75 6.13

2.000 0.50 1.38 3.00 6.63 6.88 6.25

2.500 0.63 1.63 3.25 6.88 7.13 6.50

5.000 1.000 0.25 0.75 2.38 6.31 6.50 5.88

1.375 0.38 1.00 2.63 6.56 6.75 6.13

1.750 0.50 1.25 2.88 6.81 7.00 6.38

2.000 0.50 1.38 3.00 6.94 7.13 6.50

2.500 0.63 1.63 3.25 7.19 7.38 6.75

3.000 0.63 1.63 3.25 7.19 7.38 6.75

3.500 0.63 1.63 3.25 7.19 7.38 6.75

6.000 1.375 0.25 0.88 2.78 7.06 7.38 6.63

1.750 0.38 1.13 3.03 7.31 7.63 6.88

2.000 0.38 1.25 3.16 7.44 7.75 7.00

2.500 0.50 1.50 3.41 7.69 8.00 7.25

3.000 0.50 1.50 3.41 7.69 8.00 7.25

3.500 0.50 1.50 3.41 7.69 8.00 7.25

4.000 0.50 1.50 3.41 7.69 8.00 7.25

Flange mounts are one of the strongest, most rigid methods of mounting. With this type of mount, there is little allowance for misalignment, so when long strokes are required, the free end opposite the mounting should be supported to prevent sagging and possible binding of the cylinder. Blind or cap end mounts are best for thrust load applications, and rod or head end mounts are best in tension applications. If an application exceeds the rectangular ﬂange rating, a solid head or cap ﬂange mount is available.

When a less rigid mount can be used and the cylinder can be attached to a panel or bulkhead, an extended tie rod mount could be considered.

Note: The bearing retainer plate is the same as the “E” dimension for the 1.5” – 6” bore sizes. Removable bearing retainer is not available in the 1.5” – 6” bore sizes.

Rod end options shown on page 6.

Table 2 - Dimensions not affected by rod diameter

Bore Ø SAE Port NPT Port In. E EE EE F FB G J K R TF UF LB P

1.500 2.00 -6 3/8 0.38 0.31 1.50 1.00 0.25 1.43 2.75 3.38 4.00 2.25

2.000 2.50 -6 3/8 0.38 0.38 1.50 1.00 0.31 1.84 3.38 4.13 4.00 2.28

2.500 3.00 -6 3/8 0.38 0.38 1.50 1.00 0.31 2.19 3.88 4.63 4.13 2.28

3.250 3.75 -10 1/2 0.63 0.44 1.75 1.25 0.38 2.76 4.69 5.50 4.88 2.63

4.000 4.50 -10 1/2 0.63 0.44 1.75 1.25 0.38 3.32 5.44 6.25 4.88 2.69

5.000 5.50 -10 1/2 0.63 0.56 1.75 1.25 0.44 4.10 6.63 7.63 5.13 2.94

6.000 6.50 -12 3/4 0.75 0.56 2.00 1.50 0.44 4.88 7.63 8.63 5.75 3.13

10/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

ZC + STROKE

Mounting MP1, MP3

CDT1 MP1

MM

CDT1 MP3

MM

Y

V

F

W

V

G

Y

ZJ + STROKE

P + STROKE

LB + STROKE

XC + STROKE

ZC + STROKE

ZJ + STROKE

EE

P + STROKE

EE

E SQUARE

1

LR

Ø CD

42

MR

K

L

J

M

LR

Ø CD

3

CW

CB

E

W

F

MR

K

L

G

LB + STROKE

XC + STROKE

J

M

EW

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 11/44

Dimensions MP1, MP3

Table 1 - Dimensions affected by rod diameter

Bore Ø Rod Ø In. In. V W Y XC ZC ZJ XN

1.500 0.625 0.25 0.63 1.94 5.38 5.88 4.63 -

1.000 0.50 1.00 2.31 5.75 6.25 5.00 -

2.000 0.625 0.25 0.63 1.94 5.38 5.08 4.63 -

1.000 0.50 1.00 2.31 5.75 6.25 5.00 -

1.375 0.63 1.25 2.56 6.00 6.50 5.25 -

2.500 0.625 0.25 0.63 1.94 5.50 6.00 4.75 -

1.000 0.50 1.00 2.31 5.88 6.38 5.13 -

1.375 0.63 1.25 2.56 6.13 6.63 5.38 -

1.750 0.75 1.50 2.81 6.38 6.88 5.63 -

3.250 1.000 0.25 0.75 2.38 6.88 7.63 5.63 -

1.375 0.38 1.00 2.63 7.13 7.88 5.88 -

1.750 0.50 1.25 2.88 7.38 8.13 6.13 -

2.000 0.50 1.38 3.00 7.50 8.13 6.25 -

4.000 1.000 0.25 0.75 2.38 6.88 7.63 5.63 -

1.375 0.38 1.00 2.63 7.13 7.75 5.88 -

1.750 0.50 1.25 2.88 7.38 8.13 6.13 -

2.000 0.50 1.38 3.00 7.50 8.13 6.25 -

2.500 0.63 1.63 3.25 7.75 8.50 6.50 -

5.000 1.000 0.25 0.75 2.38 7.13 7.88 5.88 -

1.375 0.38 1.00 2.63 7.38 8.13 6.13 -

1.750 0.50 1.25 2.88 7.63 8.38 6.38 -

2.000 0.50 1.38 3.00 7.75 8.50 6.50 -

2.500 0.63 1.63 3.25 8.00 8.75 6.75 -

3.000 0.63 1.63 3.25 8.00 8.75 6.75 -

3.500 0.63 1.63 3.25 8.00 8.75 6.75 -

6.000 1.375 0.25 0.88 2.78 8.13 9.13 6.63 -

1.750 0.38 1.13 3.03 8.38 9.38 6.88 -

2.000 0.38 1.25 3.16 8.50 9.50 7.00 -

2.500 0.50 1.50 3.41 8.75 9.75 7.25 -

3.000 0.50 1.50 3.41 8.75 9.75 7.25 -

3.500 0.50 1.50 3.41 8.75 9.75 7.25 -

4.000 0.50 1.50 3.41 8.75 9.75 7.25 -

8.000 1.375 0.25 0.88 2.78 8.25 9.25 6.75 4.00

1.750 0.38 1.13 3.03 8.50 9.50 7.00 4.00

2.000 0.38 1.25 3.16 8.63 9.63 7.13 4.00

2.500 0.50 1.50 3.41 8.88 9.88 7.38 4.00

3.000 0.50 1.50 3.41 8.88 9.88 7.38 5.50

3.500 0.50 1.50 3.41 8.88 9.88 7.38 5.50

4.000 0.50 1.50 3.41 8.88 9.88 7.38 5.50

4.500 0.50 1.50 3.41 8.88 9.88 7.38 6.50

5.000 0.50 1.50 3.41 8.88 9.88 7.38 6.50

5.500 0.50 1.50 3.41 8.88 9.88 7.38 7.25

MP3 not available in 8" bore.

The Clevis or Pin mounted cylinder is probably the most widely used of all mounts. For short strokes, medium or small cylinder applications, the clevis mounts are recommended. If this mount is applied where stroke requirements cause the overall length to be excessive, the Cap Trunnion mount can be used. Pivot mounts must always be used with a pivot type rod end attachment.

The bearing retainer plate is the same as the “E” dimension for 11/2”–6” bore sizes and the “XN” dimension for the 8” bore sizes. Rod end options shown on page 6.

MP1 mount includes pivot pin. MP3 does not include pivot pin.

Table 2 - Dimensions not affected by rod diameter

CD Bore EW/ +.000 SAE Port NPT Port In. CB -.002 CW E EE EE F G J K L LR M MR LB P

1.500 0.75 0.501 0.50 2.00 -6 3/8 0.38 1.50 1.00 0.25 0.75 0.75 0.50 0.63 4.00 2.25

2.000 0.75 0.501 0.50 2.50 -6 3/8 0.38 1.50 1.00 0.31 0.75 0.75 0.50 0.63 4.00 2.25

2.500 0.75 0.501 0.50 3.00 -6 3/8 0.38 1.50 1.00 0.31 0.75 0.75 0.50 0.63 4.13 2.38

3.250 1.25 0.751 0.63 3.75 -10 1/2 0.63 1.75 1.25 0.38 1.25 1.00 0.75 0.94 4.88 2.63

4.000 1.25 0.751 0.63 4.50 -10 1/2 0.63 1.75 1.25 0.38 1.25 1.00 0.75 0.94 4.88 2.63

5.000 1.25 0.751 0.63 5.50 -10 1/2 0.63 1.75 1.25 0.44 1.25 1.00 0.75 0.94 5.13 2.94

6.000 1.50 1.001 0.75 6.50 -12 3/4 0.75 2.00 1.50 0.44 1.50 1.25 1.00 1.19 5.75 3.16

8.000 1.50 1.001 0.75 8.50 -12 3/4 0.75 2.00 1.50 0.56 1.50 1.25 1.00 1.19 5.88 3.25

12/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

ZH + STROKE

XH + STROKE

Mounting MP5

CDT1 MP5

ZJ + STROKE

Y

V

MM

P + STROKE

EE

LE

+.0000

-.0006

Ø CD

2

CX

MA

E SQUARE

1

4

W

F

G

LB + STROKE

J

K

LA

MB

3

EP

+.000

-.005

EX

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 13/44

Dimensions MP5

Table 1 - Dimensions affected by rod diameter

Bore MM In. Rod V W Y XH ZH ZJ

1.500 0.625 0.25 0.63 1.94 5.50 6.13 4.63

1.000 0.50 1.00 2.31 5.88 6.50 5.00

2.000 0.625 0.25 0.63 1.94 5.50 6.13 4.63

1.000 0.50 1.00 2.31 5.88 6.50 5.00

1.375 0.63 1.25 2.56 6.13 6.75 5.25

2.500 0.625 0.25 0.63 1.94 5.63 6.25 4.75

1.000 0.50 1.00 2.31 6.00 6.63 5.13

1.375 0.63 1.25 2.56 6.25 6.88 5.38

1.750 0.75 1.50 2.81 6.50 7.13 5.63

3.250 1.000 0.25 0.75 2.38 6.88 7.88 5.63

1.375 0.38 1.00 2.63 7.13 8.13 5.88

1.750 0.50 1.25 2.88 7.38 8.38 6.13

2.000 0.50 1.38 3.00 7.50 8.50 6.25

4.000 1.000 0.25 0.75 2.38 6.88 7.88 5.63

1.375 0.38 1.00 2.63 7.13 8.13 5.88

1.750 0.50 1.25 2.88 7.38 8.38 6.13

2.000 0.50 1.38 3.00 7.50 8.50 6.25

2.500 0.63 1.63 3.25 7.75 8.75 6.50

5.000 1.000 0.25 0.75 2.38 7.13 8.13 5.88

1.375 0.38 1.00 2.63 7.38 8.38 6.13

1.750 0.50 1.25 2.88 7.63 8.63 6.38

2.000 0.50 1.38 3.00 7.75 8.75 6.50

2.500 0.63 1.63 3.25 8.00 9.00 6.75

3.000 0.63 1.63 3.25 8.00 9.00 6.75

3.500 0.63 1.63 3.25 8.00 9.00 6.75

6.000 1.375 0.25 0.88 2.78 8.25 9.38 6.63

1.750 0.38 1.13 3.03 8.50 9.63 6.88

2.000 0.38 1.25 3.16 8.63 9.75 7.00

2.500 0.50 1.50 3.41 8.88 10.00 7.25

3.000 0.50 1.50 3.41 8.88 10.00 7.25

3.500 0.50 1.50 3.41 8.88 10.00 7.25

4.000 0.50 1.50 3.41 8.88 10.00 7.25

The MP5 (Universal) type mount is a pivot mount with a spherical bearing ﬁtted into the pivot to permit 5 to 10 degrees of movement in a plane perpendicular to the major plane of pivot movement. It is probably the most serviceable of the pivoted centerline mounts. For maximum effectiveness, a spherical rod end ﬁtting should be utilized at the same time.

Rod end options shown on page 6.

Note: Only one (1) grease nipple is supplied up to 2.50” bore. On bore sizes 2.50” and larger, two (2) grease nipples will be supplied, as shown.

Table 2 - Dimensions not affected by rod diameter

Bore SAE NPT

In. E EE EE F G J K LB P CD CX EP EX LA LE MA MB

1.500 2.00 -6 3/8 0.38 1.50 1.00 0.25 4.00 2.28 0.50 0.88 0.38 0.44 0.88 0.75 0.75 0.75

2.000 2.50 -6 3/8 0.38 1.50 1.00 0.31 4.00 2.28 0.50 0.88 0.38 0.44 0.88 0.75 0.75 0.75

2.500 3.00 -6 3/8 0.38 1.50 1.00 0.31 4.13 2.38 0.50 0.88 0.38 0.44 0.88 0.75 0.75 0.75

3.250 3.75 -10 1/2 0.63 1.75 1.25 0.38 4.88 2.63 0.75 0.88 0.38 0.66 1.25 1.06 1.00 1.00

4.000 4.50 -10 1/2 0.63 1.75 1.25 0.38 4.88 2.63 0.75 1.25 0.56 0.66 1.25 1.06 1.00 1.25

5.000 5.50 -10 1/2 0.63 1.75 1.25 0.44 5.13 2.94 0.75 1.25 0.56 0.66 1.25 1.06 1.00 1.25

6.000 6.50 -12 3/4 0.75 2.00 1.50 0.44 5.75 3.13 1.00 1.62 0.75 0.88 1.62 1.44 1.25 1.50

14/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

ZB + STROKE

XS

SS + STROKE

K

ZB + STROKE

Mounting MS2, MS4

CDT1 MS2

-.003

-.008

E 2

ST

SBØ

4 HOLES

CDT1 MS4

-.003

-.008

E 2

US

E SQUARE

1

4

3

TS

E SQUARE

1

4

2

SW

SX

2

MM

Y

V

SUSY

F

W

V

G

Y

ZJ + STROKE

LB + STROKE

ZJ + STROKE

P + STROKE

EE

P + STROKE

EE

SU

SY

J

3

TN

NT (4 HOLES)

DT

The side or lug mounted cylinder provides a fairly rigid mount. These type mounts can tolerate a slight amount of misalignment when the cylinder is at full stroke, but as the piston moves toward the blind end, the tolerance for misalignment decreases. It is important to note that if the cylinder is used properly, the mounting bolts are either in simple shear or tension without any compound stresses. An extended key plate option is available to eliminate the need for ﬁtted bolts or external keys to carry the thrust load.

Note:

When specifying an MS2 mount with ports in the 2 or 4 quandrant, be sure to see that sufﬁcient clearance between the port ﬁtting and the lug is available to insert a bolt or cap screw into the lug.

Rod end options shown on page 6.

F

G

SN + STROKE

LB + STROKE

J

W

XT

K

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 15/44

Dimensions MS2, MS4

Table 1 - Dimensions affected by rod diameter

Bore MM In. Rod V W Y XS XT ZB ZJ

1.500 0.625 0.25 0.63 1.94 1.38 1.94 4.88 4.63

1.000 0.50 1.00 2.31 1.75 2.31 5.25 5.00

2.000 0.625 0.25 0.63 1.94 1.38 1.94 4.94 4.63

1.000 0.50 1.00 2.31 1.75 2.31 5.31 5.00

1.375 0.63 1.25 2.56 2.00 2.56 5.56 5.25

2.500 0.625 0.25 0.63 1.94 1.38 1.94 5.06 4.75

1.000 0.50 1.00 2.31 1.75 2.31 5.44 5.13

1.375 0.63 1.25 2.56 2.00 2.56 5.69 5.38

1.750 0.75 1.50 2.81 2.25 2.81 5.94 5.63

3.250 1.000 0.25 0.75 2.38 1.88 2.44 6.00 5.63

1.375 0.38 1.00 2.63 2.13 2.69 6.25 5.88

1.750 0.50 1.25 2.88 2.38 2.94 6.50 6.13

2.000 0.50 1.38 3.00 2.50 3.06 6.63 6.25

4.000 1.000 0.25 0.75 2.38 1.88 2.44 6.00 5.63

1.375 0.38 1.00 2.63 2.13 2.69 6.25 5.88

1.750 0.50 1.25 2.88 2.38 2.94 6.50 6.13

2.000 0.50 1.38 3.00 2.50 3.06 6.63 6.25

2.500 0.63 1.63 3.25 2.75 3.31 6.88 6.50

5.000 1.000 0.25 0.75 2.38 2.06 2.44 6.31 5.88

1.375 0.38 1.00 2.63 2.31 2.69 6.56 6.13

1.750 0.50 1.25 2.88 2.56 2.94 6.81 6.38

2.000 0.50 1.38 3.00 2.69 3.06 6.94 6.50

2.500 0.63 1.63 3.25 2.94 3.31 7.19 6.75

3.000 0.63 1.63 3.25 2.94 3.31 7.19 6.75

3.500 0.63 1.63 3.25 2.94 3.31 7.19 6.75

6.000 1.375 0.25 0.88 2.78 2.31 2.81 7.06 6.63

1.750 0.38 1.13 3.03 2.56 3.06 7.31 6.88

2.000 0.38 1.25 3.16 2.69 3.19 7.44 7.00

2.500 0.50 1.50 3.41 2.94 3.44 7.69 7.25

3.000 0.50 1.50 3.41 2.94 3.44 7.69 7.25

3.500 0.50 1.50 3.41 2.94 3.44 7.69 7.25

4.000 0.50 1.50 3.41 2.94 3.44 7.69 7.25

8.000 1.375 0.25 0.88 2.78 2.31 2.81 7.31 6.75

1.750 0.38 1.13 3.03 2.56 3.06 7.56 7.00

2.000 0.38 1.25 3.16 2.69 3.19 7.69 7.13

2.500 0.50 1.50 3.41 2.94 3.44 7.94 7.38

3.000 0.50 1.50 3.41 2.94 3.44 7.94 7.38

3.500 0.50 1.50 3.41 2.94 3.44 7.94 7.38

4.000 0.50 1.50 3.41 2.94 3.44 7.94 7.38

4.500 0.50 1.50 3.41 2.94 3.44 7.94 7.38

5.000 0.50 1.50 3.41 2.94 3.44 7.94 7.38

5.500 0.50 1.50 3.41 2.94 3.44 7.94 7.38

Table 2 - Dimensions not affected by rod diameter

Bore SAE NPT

In. E EE EE F G J K NT TN SB SN SS ST SU SW SX SY TS US LB P DT

1.500 2.00 -6 3/8 0.38 1.50 1.00 0.25 1/4 - 20 0.63 0.44 2.25 2.88 0.50 0.94 0.38 0.38 0.38 2.75 3.50 4.00 2.28 0.19

2.000 2.50 -6 3/8 0.38 1.50 1.00 0.31 5/16-18 0.88 0.44 2.25 2.88 0.50 0.94 0.38 0.38 0.38 3.25 4.00 4.00 2.28 0.34

2.500 3.00 -6 3/8 0.38 1.50 1.00 0.31 3/8 - 16 1.25 0.44 2.38 3.00 0.50 0.94 0.38 0.50 0.38 3.75 4.50 4.13 2.38 0.44

3.250 3.75 -10 1/2 0.63 1.75 1.25 0.38 1/2 - 13 1.50 0.56 2.63 3.25 0.75 1.25 0.50 0.50 0.50 4.75 5.75 4.88 2.69 0.50

4.000 4.50 -10 1/2 0.63 1.75 1.25 0.38 1/2 - 13 2.06 0.56 2.63 3.25 0.75 1.25 0.50 0.50 0.50 5.50 6.50 4.88 2.69 0.63

5.000 5.50 -10 1/2 0.63 1.75 1.25 0.44 5/8 - 11 2.69 0.81 2.88 3.13 1.00 1.56 0.69 0.69 0.69 6.88 8.25 5.13 2.94 0.75

6.000 6.50 -12 3/4 0.75 2.00 1.50 0.44 3/4 - 10 3.25 0.81 3.13 3.63 1.00 1.56 0.69 0.69 0.69 7.88 9.25 5.75 3.16 0.88

8.000 8.50 -12 3/4 0.75 2.00 1.50 0.56 3/4 - 10 4.50 0.81 3.25 3.75 1.00 1.56 0.69 0.88 0.69 9.88 11.25 5.88 3.28 1.13

16/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

ZE + STROKE

Mounting MS3, MS7

CDT1 MS3

ZB + STROKE

ZJ + STROKE

Y

E

1

SBØ

4 HOLES

W

V

P + STROKE

EE

K

E

CDT1 MS7

4

E

E 2

ST

4

3

TS

US

E

1

3

R

2

SW

2

ET

4 PLACES

SX

MM

ET

MM

SY

SU

G

F

XS

XE + STROKE

Y

W

V

G J EL EOEO

FEL

ZJ + STROKE

EE NPTF

LB + STROKE

SE + STROKE

SS + STROKE

LB + STROKE

P + STROKE

J

SY

SU

K

The side or lug mounted cylinder provides a fairly rigid mount. These type mounts can tolerate a slight amount of misalignment when the cylinder is at full stroke, but as the piston moves towards the blind end, the tolerance for misalignment decreases. It is important to note that if the cylinder is used properly, the mounting bolts are in simple shear or tension without any compound stresses. An extended key plate option is available to eliminate the ened for ﬁtted bolts or external keys to carry the thrust load (seep age 31)

When specifying an MS7 mount, carefully check the distance between the rod and lug to determine if there is sufﬁcient clearance for the rod end attachment. It may be necessary to add a plain rod extension to move the threaded rod end out beyond the lug. The lugs serve as nuts on the bottom two tie rods, therefore making it necessary to loosen the tie rods to remove the rod bearing.

Rod end options shown on page 6.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 17/44

Dimensions MS3, MS7

Table 1 - Dimensions affected by rod diameter

Bore MM In. Rod V W Y XE XS ZB ZJ ZE

1.500 0.625 0.25 0.63 1.94 5.38 1.38 4.88 4.63 5.63

1.000 0.50 1.00 2.31 5.75 1.75 5.25 5.00 6.00

2.000 0.625 0.25 0.63 1.94 5.56 1.38 4.94 4.63 5.88

1.000 0.50 1.00 2.31 5.94 1.75 5.31 5.00 6.25

1.375 0.63 1.25 2.56 6.19 2.00 5.56 5.25 6.50

2.500 0.625 0.25 0.63 1.94 5.81 1.38 5.06 4.75 6.13

1.000 0.50 1.00 2.31 6.19 1.75 5.44 5.13 6.50

1.375 0.63 1.25 2.56 6.44 2.00 5.69 5.38 6.75

1.750 0.75 1.50 2.81 6.69 2.25 5.94 5.63 7.00

3.250 1.000 0.25 0.75 2.38 6.50 1.88 6.00 5.63 6.88

1.375 0.38 1.00 2.63 6.75 2.13 6.25 5.88 7.13

1.750 0.50 1.25 2.88 7.00 2.38 6.50 6.13 7.38

2.000 0.50 1.38 3.00 7.13 2.50 6.63 6.25 7.50

4.000 1.000 0.25 0.75 2.38 6.63 1.88 6.00 5.63 7.00

1.375 0.38 1.00 2.63 6.88 2.13 6.25 5.88 7.25

1.750 0.50 1.25 2.88 7.13 2.38 6.50 6.13 7.50

2.000 0.50 1.38 3.00 7.25 2.50 6.63 6.25 7.63

2.500 0.63 1.63 3.25 7.50 2.75 6.88 6.50 7.88

5.000 1.000 0.25 0.75 2.38 6.94 2.06 6.31 5.88 7.43

1.375 0.38 1.00 2.63 7.19 2.31 6.56 6.13 7.69

1.750 0.50 1.25 2.88 7.44 2.56 6.87 6.38 7.94

2.000 0.50 1.38 3.00 7.56 2.69 6.94 6.50 8.06

2.500 0.63 1.63 3.25 7.81 2.94 7.19 6.75 8.31

3.000 0.63 1.63 3.25 7.81 2.94 7.19 6.75 8.31

3.500 0.63 1.63 3.25 7.81 2.94 7.19 6.75 8.31

6.000 1.375 0.25 0.88 2.78 7.63 2.31 7.06 6.63 8.13

1.750 0.38 1.13 3.03 7.88 2.56 7.31 6.88 8.38

2.000 0.38 1.25 3.16 8.00 2.69 7.44 7.00 8.50

2.500 0.50 1.50 3.41 8.25 2.94 7.69 7.25 8.75

3.000 0.50 1.50 3.41 8.25 2.94 7.69 7.25 8.75

3.500 0.50 1.50 3.41 8.25 2.94 7.69 7.25 8.75

4.000 0.50 1.50 3.41 8.25 2.94 7.69 7.25 8.75

8.000 1.375 0.25 0.88 2.78 7.88 2.69 7.31 6.75 8.25

1.750 0.38 1.13 3.03 8.13 2.94 7.56 7.00 8.75

2.000 0.38 1.25 3.16 8.25 2.94 7.69 7.13 8.88

2.500 0.50 1.50 3.41 8.50 2.94 7.94 7.38 9.13

3.000 0.50 1.50 3.41 # 2.94 7.94 7.38 #

3.500 0.50 1.50 3.41 # 2.94 7.94 7.38 #

4.000 0.50 1.50 3.41 # 2.31 7.94 7.38 #

4.500 0.50 1.50 3.41 # 2.56 7.94 7.38 #

5.000 0.50 1.50 3.41 # 2.94 7.94 7.38 #

5.500 0.50 1.50 3.41 # 2.94 7.94 7.38 #

# = MS7 not available in this rod size

Table 2 - Dimensions not affected by rod diameter

Bore SAE NPT in. E EB EE EE EL EO ET F G J K R SB S SS ST SU SW SX SY TS US LB P SE

1.500 2.00 0.38 -6 3/8 0.75 0.25 0.53 0.38 1.50 1.00 0.25 1.43 0.44 5.50 2.88 0.50 0.94 0.38 0.31 0.31 2.75 3.50 4.00 2.28 5.50

2.000 2.50 0.38 -6 3/8 0.94 0.31 0.63 0.38 1.50 1.00 0.31 1.84 0.44 5.88 2.88 0.50 0.94 0.38 0.38 0.38 3.25 4.00 4.00 2.28 5.88

2.500 3.00 0.38 -6 3/8 1.06 0.31 0.78 0.38 1.50 1.00 0.31 2.19 0.44 6.25 3.00 0.50 0.94 0.38 0.50 0.38 3.75 4.50 4.13 2.38 6.25

3.250 3.75 0.50 -10 1/2 0.88 0.38 0.94 0.63 1.75 1.25 0.38 2.76 0.56 6.63 3.25 0.75 1.25 0.50 0.50 0.50 4.75 5.75 4.88 2.69 6.63

4.000 4.50 0.50 -10 1/2 1.00 0.38 1.16 0.63 1.75 1.25 0.38 3.32 0.56 6.88 3.25 0.75 1.25 0.50 0.50 0.50 5.50 6.50 4.88 2.69 6.88

5.000 5.50 0.50 -10 1/2 1.06 0.50 1.38 0.63 1.75 1.25 0.44 4.10 0.81 7.25 3.13 1.00 1.56 0.69 0.69 0.69 6.88 8.25 5.13 2.94 7.25

6.000 6.50 0.75 -12 3/4 1.00 0.50 1.59 0.75 2.00 1.50 0.44 4.88 0.81 7.75 3.63 1.00 1.56 0.69 0.69 0.69 7.88 9.25 5.75 3.16 7.75

8.000 8.50 0.69 -12 3/4 1.13 0.63 1.94 0.75 2.00 1.50 0.56 6.44 0.81 7.38 3.75 1.00 1.56 0.69 0.88 0.69 9.88 11.25 5.88 3.28 7.38

18/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

XG

ZJ + STROKE

K

ZJ + STROKE

Mounting MT1, MT2

CDT1 MT1

P + STROKEY

E SQUARE

XN

1

+.000

4

2

Ø TD

-.001 MM

V

EE

CDT1 MT2

3

UT

E SQUARE

XN

4

3

UT

TL

1

2

TL

MM

W

Y

V

W

F

G

F

G

XJ + STROKE

P + STROKE

EE

LB + STROKE

J

Ø TD

+.000

-.001

KJ

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 19/44

Dimensions MT1, MT2

Table 1 - Dimensions affected by rod diameter

Bore Rod

In. mm V W Y XG XJ XN ZJ

1.500 0.625 0.25 0.63 1.94 1.75 4.13 - 4.63

1.000 0.50 1.00 2.31 2.13 4.50 - 5.00

2.000 0.625 0.25 0.63 1.94 1.75 4.13 - 4.63

1.000 0.50 1.00 2.31 2.13 4.50 - 5.00

1.375 0.63 1.25 2.56 2.38 4.75 - 5.25

2.500 0.625 0.25 0.63 1.94 1.75 4.25 - 4.75

1.000 0.50 1.00 2.31 2.13 4.63 - 5.13

1.375 0.63 1.25 2.56 2.38 4.88 - 5.38

1.750 0.75 1.50 2.81 2.63 5.13 - 5.63

3.250 1.000 0.25 0.75 2.38 2.25 5.00 - 5.63

1.375 0.38 1.00 2.63 2.50 5.25 - 5.88

1.750 0.50 1.25 2.88 2.75 5.50 - 6.13

2.000 0.50 1.38 3.00 2.88 5.63 - 6.25

4.000 1.000 0.25 0.75 2.38 2.25 5.00 - 5.63

1.375 0.38 1.00 2.63 2.50 5.25 - 5.88

1.750 0.50 1.25 2.88 2.75 5.50 - 6.13

2.000 0.50 1.38 3.00 2.88 5.63 - 6.25

2.500 0.63 1.63 3.25 3.13 5.88 - 6.50

5.000 1.000 0.25 0.75 2.38 2.25 5.25 - 5.88

1.375 0.38 1.00 2.63 2.50 5.50 - 6.13

1.750 0.50 1.25 2.88 2.75 5.75 - 6.38

2.000 0.50 1.38 3.00 2.88 5.88 - 6.50

2.500 0.63 1.63 3.25 3.13 6.13 - 6.75

3.000 0.63 1.63 3.25 3.13 6.13 - 6.75

3.500 0.63 1.63 3.25 3.13 6.13 - 6.75

6.000 1.375 0.25 0.88 2.78 2.63 5.88 - 6.63

1.750 0.38 1.13 3.03 2.88 6.13 - 6.88

2.000 0.38 1.25 3.16 3.00 6.25 - 7.00

2.500 0.50 1.50 3.41 3.25 6.50 - 7.25

3.000 0.50 1.50 3.41 3.25 6.50 - 7.25

3.500 0.50 1.50 3.41 3.25 6.50 - 7.25

4.000 0.50 1.50 3.41 3.25 6.50 - 7.25

8.000 1.375 0.25 0.88 2.78 2.63 6.00 4.00 6.75

1.750 0.38 1.13 3.03 2.88 6.25 4.00 7.00

2.000 0.38 1.25 3.16 3.00 6.38 4.00 7.13

2.500 0.50 1.50 3.41 3.25 6.63 4.00 7.38

3.000 0.50 1.50 3.41 3.25 6.63 5.50 7.38

3.500 0.50 1.50 3.41 3.25 6.63 5.50 7.38

4.000 0.50 1.50 3.41 3.25 6.63 5.50 7.38

4.500 0.50 1.50 3.41 3.25 6.63 6.50 7.38

5.000 0.50 1.50 3.41 3.25 6.63 6.50 7.38

5.500 0.50 1.50 3.41 3.25 6.63 7.25 7.38

All trunnion mount cylinders need a provision on both ends for pivoting. These types of cylinders are designed to carry shear loads and the trunnion and pivot pins should be carried by bearings that are rigidly held and closely ﬁt for the entire length of the pin.

Head or rod end trunnions should be carefully applied to either short strokes or to applications where the weight of the cylinder falls vertically below the pin.

NOTE: The “XG” and “XJ” dimensions for MT1 and MT2 mounts are not NFPA Standard.

NOTE: The bearing retainer plate is the same as the “E” dimension for the 1.5” – 6” bore sizes and the “XN” dimension for the 8” bore size.

Rod end options shown on page 6.

Table 2 - Dimensions not affected by rod diameter

TD Bore SAE Port NPT Port +.000 In. E EE EE F G J K -.001* TL UT UB P LB

1.500 2.00 -6 3/8 0.38 1.50 1.00 0.25 1.000 1.00 4.00 4.00 2.28 4.00

2.000 2.50 -6 3/8 0.38 1.50 1.00 0.31 1.000 1.00 4.50 4.00 2.28 4.00

2.500 3.00 -6 3/8 0.38 1.50 1.00 0.31 1.000 1.00 5.00 4.13 2.38 4.13

3.250 3.75 -10 1/2 0.63 1.75 1.25 0.38 1.000 1.00 5.75 4.88 2.69 4.88

4.000 4.50 -10 1/2 0.63 1.75 1.25 0.38 1.000 1.00 6.50 4.88 2.69 4.88

5.000 5.50 -10 1/2 0.63 1.75 1.25 0.44 1.000 1.00 7.50 5.13 2.94 5.13

6.000 6.50 -12 3/4 0.75 2.00 1.50 0.44 1.375 1.38 9.25 5.75 3.16 5.75

8.000 8.50 -12 3/4 0.75 2.00 1.50 0.56 1.375 1.38 11.25 5.88 3.28 5.88

20/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

EE

BD

+.000

-.001

TD

UM

TM

TL

UV

XV

K

ZJ + STROKE

Y

P + STROKE

F

LB + STROKE

V

J

G

W

E

4

3

2

1

XN

MM

E

Mounting MT4

CDT1 MT4

All trunnion mounted cylinders need a provision on both ends for pivoting. These types of cylinders are designed to carry shear loads and the trunnion and pivot pins should be carried by bearings that are rigidly held and closely ﬁt for the entire length of the pin.

Specify “XV” dimension when ordering MT4 Intermediate Fixed Trunnnion mounts. If not speciﬁed, trunnion will be located at the center of the tube.

NOTE: The bearing retainer plate is the same as the “E” dimension for the 1.5” – 6” bore sizes and the “XN” dimension for the 8” bore size.

Rod end options shown on page 6.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 21/44

Dimensions MT4

Table 1 - Dimensions affected by rod diameter

Bore MM XV In. Rod V W Y Min. ZJ XN

1.500 0.625 0.25 0.63 1.94 3.19 4.63 -

1.000 0.50 1.00 2.31 3.56 5.00 -

2.000 0.625 0.25 0.63 1.94 3.31 4.63 -

1.000 0.50 1.00 2.31 3.69 5.00 -

1.375 0.63 1.25 2.56 3.94 5.25 -

2.500 0.625 0.25 0.63 1.94 3.31 4.75 -

1.000 0.50 1.00 2.31 3.69 5.13 -

1.375 0.63 1.25 2.56 3.94 5.38 -

1.750 0.75 1.50 2.81 4.19 5.63 -

3.250 1.000 0.25 0.75 2.38 4.19 5.63 -

1.375 0.38 1.00 2.63 4.44 5.88 -

1.750 0.50 1.25 2.88 4.69 6.13 -

2.000 0.50 1.38 3.00 4.81 6.25 -

4.000 1.000 0.25 0.75 2.38 4.19 5.63 -

1.375 0.38 1.00 2.63 4.44 5.88 -

1.750 0.50 1.25 2.88 4.69 6.13 -

2.000 0.50 1.38 3.00 4.81 6.25 -

2.500 0.63 1.63 3.25 5.06 6.50 -

5.000 1.000 0.25 0.75 2.38 4.19 5.88 -

1.375 0.38 1.00 2.63 4.44 6.13 -

1.750 0.50 1.25 2.88 4.69 6.38 -

2.000 0.50 1.38 3.00 4.81 6.50 -

2.500 0.63 1.63 3.25 5.06 6.75 -

3.000 0.63 1.63 3.25 5.06 6.75 -

3.500 0.63 1.63 3.25 5.06 6.75 -

6.000 1.375 0.25 0.88 2.78 4.94 6.63 -

1.750 0.38 1.13 3.03 5.19 6.88 -

2.000 0.38 1.25 3.16 5.31 7.00 -

2.500 0.50 1.50 3.41 5.56 7.25 -

3.000 0.50 1.50 3.41 5.56 7.25 -

3.500 0.50 1.50 3.41 5.56 7.25 -

4.000 0.50 1.50 3.41 5.56 7.25 -

8.000 1.375 0.25 0.88 2.78 4.94 6.75 4.00

1.750 0.38 1.13 3.03 5.19 7.00 4.00

2.000 0.38 1.25 3.16 5.31 7.13 4.00

2.500 0.50 1.50 3.41 5.56 7.38 4.00

3.000 0.50 1.50 3.41 5.56 7.38 5.50

3.500 0.50 1.50 3.41 5.56 7.38 5.50

4.000 0.50 1.50 3.41 5.56 7.38 5.50

4.500 0.50 1.50 3.41 5.56 7.38 6.50

5.000 0.50 1.50 3.41 5.56 7.38 6.50

5.500 0.50 1.50 3.41 5.56 7.38 7.25

~ = Exact XV value to be speciﬁed by customer when ordering.

Table 2 - Dimensions not affected by rod diameter

Bore SAE NPT TD

Port Port +.000 Min. In. BD E EE EE F G J K –.001* TL TM UM UV LB P Stroke

1.500 1.25 2.00 -6 3/8 0.38 1.50 1.00 0.25 1.000 1.00 2.50 4.50 2.50 4.00 2.28 0.25

2.000 1.50 2.50 -6 3/8 0.38 1.50 1.00 0.31 1.000 1.00 3.00 5.00 3.00 4.00 2.28 0.50

2.500 1.50 3.00 -6 3/8 0.38 1.50 1.00 0.31 1.000 1.00 3.50 5.50 3.50 4.13 2.38 0.38

3.250 2.00 3.75 -10 1/2 0.63 1.75 1.25 0.38 1.000 1.00 4.50 6.50 4.25 4.88 2.69 0.88

4.000 2.00 4.50 -10 1/2 0.63 1.75 1.25 0.38 1.000 1.00 5.25 7.25 5.00 4.88 2.69 0.88

5.000 2.00 5.50 -10 1/2 0.63 1.75 1.25 0.44 1.000 1.00 6.25 8.25 6.00 5.13 2.94 0.63

6.000 2.50 6.50 -12 3/4 0.75 2.00 1.50 0.44 1.375 1.38 7.63 10.38 7.38 5.75 3.16 1.13

8.000 2.50 8.50 -12 3/4 0.75 2.00 1.50 0.56 1.375 1.38 9.75 12.50 9.50 5.88 3.28 0.88

22/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

LB + STROKE

ZJ + STROKE

4

Mounting MX0

CDT1 MX0

E SQUARE

1

3

XN

Y

V

2

MM

F

W

G

P + STROKE

EE

K

J

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 23/44

Dimensions MX0

Table 1 - Dimensions affected by rod diameter

Bore Ø Rod Ø In. In. V W Y ZJ XN

1.500 0.625 0.25 0.63 1.94 4.63 -

1.000 0.50 1.00 2.31 5.00 -

2.000 0.625 0.25 0.63 1.94 4.63 -

1.000 0.50 1.00 2.31 5.00 -

1.375 0.63 1.25 2.56 5.25 -

2.500 0.625 0.25 0.63 1.94 4.75 -

1.000 0.50 1.00 2.31 5.13 -

1.375 0.63 1.25 2.56 5.38 -

1.750 0.75 1.50 2.81 5.63 -

3.250 1.000 0.25 0.75 2.38 5.63 -

1.375 0.38 1.00 2.63 5.88 -

1.750 0.50 1.25 2.88 6.13 -

2.000 0.50 1.38 3.00 6.25 -

4.000 1.000 0.25 0.75 2.38 5.63 -

1.375 0.38 1.00 2.63 5.88 -

1.750 0.50 1.25 2.88 6.13 -

2.000 0.50 1.38 3.00 6.25 -

2.500 0.63 1.63 3.25 6.50 -

5.000 1.000 0.25 0.75 2.38 5.88 -

1.375 0.38 1.00 2.63 6.13 -

1.750 0.50 1.25 2.88 6.38 -

2.000 0.50 1.38 3.00 6.50 -

2.500 0.63 1.63 3.25 6.75 -

3.000 0.63 1.63 3.25 6.75 -

3.500 0.63 1.63 3.25 6.75 -

6.000 1.375 0.25 0.88 2.78 6.63 -

1.750 0.38 1.13 3.03 6.88 -

2.000 0.38 1.25 3.16 7.00 -

2.500 0.50 1.50 3.41 7.25 -

3.000 0.50 1.50 3.41 7.25 -

3.500 0.50 1.50 3.41 7.25 -

4.000 0.50 1.50 3.41 7.25 -

8.000 1.375 0.25 0.88 2.78 6.75 4.00

1.750 0.38 1.13 3.03 7.00 4.00

2.000 0.38 1.25 3.16 7.13 4.00

2.500 0.50 1.50 3.41 7.38 4.00

3.000 0.50 1.50 3.41 7.38 5.50

3.500 0.50 1.50 3.41 7.38 5.50

4.000 0.50 1.50 3.41 7.38 5.50

4.500 0.50 1.50 3.41 7.38 7.00

5.000 0.50 1.50 3.41 7.38 7.00

5.500 0.50 1.50 3.41 7.38 7.00

Rod end options shown on page 6.

Table 2 - Dimensions not affected by rod diameter

Bore SAE Port NPT Port In. E EE EE F G J K LB P

1.500 2.00 -6 3/8 0.38 1.50 1.00 0.25 4.00 2.28

2.000 2.50 -6 3/8 0.38 1.50 1.00 0.31 4.00 2.28

2.500 3.00 -6 3/8 0.38 1.50 1.00 0.31 4.13 2.38

3.250 3.75 -10 1/2 0.63 1.75 1.25 0.38 4.88 2.69

4.000 4.50 -10 1/2 0.63 1.75 1.25 0.38 4.88 2.69

5.000 5.50 -10 1/2 0.63 1.75 1.25 0.44 5.13 2.94

6.000 6.50 -12 3/4 0.75 2.00 1.50 0.44 5.75 3.16

8.000 8.50 -12 3/4 0.75 2.00 1.50 0.56 5.88 3.28

24/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

ZT + STROKE

DD THD.

EE

ZT + STROKE

Ø AA

BB

-.003

+.000

Ø B

K

J

LB + STROKE

G

F

W

ZJ + STROKE

P + STROKEY

V

E SQUARE

3

4

2

1

MM

ZJ + STROKE

4

Mounting MX1, MX2, MX3

CDT1 MX1

4

CDT1 MX2

E SQUARE

1

3

+.000

-.003

Ø B

Y

V

ØAA

2

MM

BB

W

F

G

ZJ + STROKE

LB + STROKE

P + STROKE

EE

DD THD.

K

BB

J

CDT1 MX3

MM

DD THD.

E SQUARE

1

Ø AA

2

3

Ø B

+.000

-.003

V

K

BB

W

Y

F

G

LB + STROKE

P + STROKE

EE

K

J

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 25/44

Dimensions MX1, MX2, MX3

Table 1 - Dimensions affected by rod diameter

Bore Rod In. In. V W Y ZJ ZT

1.500 0.625 0.25 0.63 1.94 4.63 5.62

1.000 0.50 1.00 2.31 5.00 6.00

2.000 0.625 0.25 0.63 1.94 4.63 5.75

1.000 0.50 1.00 2.31 5.00 6.12

1.375 0.63 1.25 2.56 5.25 6.38

2.500 0.625 0.25 0.63 1.94 4.75 5.88

1.000 0.50 1.00 2.31 5.13 6.25

1.375 0.63 1.25 2.56 5.38 6.50

1.750 0.75 1.50 2.81 5.63 6.75

3.250 1.000 0.25 0.75 2.38 5.63 7.00

1.375 0.38 1.00 2.63 5.88 7.25

1.750 0.50 1.25 2.88 6.13 7.50

2.000 0.50 1.38 3.00 6.25 7.62

4.000 1.000 0.25 0.75 2.38 5.63 7.00

1.375 0.38 1.00 2.63 5.88 7.25

1.750 0.50 1.25 2.88 6.13 7.50

2.000 0.50 1.38 3.00 6.25 7.62

2.500 0.63 1.63 3.25 6.50 7.88

5.000 1.000 0.25 0.75 2.38 5.88 7.69

1.375 0.38 1.00 2.63 6.13 7.94

1.750 0.50 1.25 2.88 6.38 8.19

2.000 0.50 1.38 3.00 6.50 8.31

2.500 0.63 1.63 3.25 6.75 8.56

3.000 0.63 1.63 3.25 6.75 8.56

3.500 0.63 1.63 3.25 6.75 8.56

6.000 1.375 0.25 0.88 2.78 6.63 8.44

1.750 0.38 1.13 3.03 6.88 8.69

2.000 0.38 1.25 3.16 7.00 8.81

2.500 0.50 1.50 3.41 7.25 9.06

3.000 0.50 1.50 3.41 7.25 9.06

3.500 0.50 1.50 3.41 7.25 9.06

4.000 0.50 1.50 3.41 7.25 9.06

Tie Rod and Flange Mounts are basically the same except that the tie rods are extended and used to mount the cylinder. To prevent misalignment, sagging or binding of the cylinder when long strokes are required, the free end of the cylinder should be supported. For thrust load applications, blind or cap end tie rod extensions are best. For tension load applications, rod or head end extensions are best. Tie rod mounts are suited form any applications, however it should be noted that they are not as rigid as the ﬂange mountings.

NOTE: The bearing retainer plate is the same as the “E” dimension for the 1.5” – 6” bore sizes.

Rod end options shown on page 6.

Table 2 - Dimensions not affected by rod diameter

Bore SAE Port NPT Port In. E EE EE F G J K AA BB DD LB P

1.500 2.00 -6 3/8 0.38 1.50 1.00 0.25 2.02 1.00 1/4 - 28 4.00 2.2

2.000 2.50 -6 3/8 0.38 1.50 1.00 0.31 2.60 1.13 5/16 - 24 4.00 2.28

2.500 3.00 -6 3/8 0.38 1.50 1.00 0.31 3.10 1.13 5/16 - 24 4.13 2.38

3.250 3.75 -10 1/2 0.63 1.75 1.25 0.38 3.90 1.38 3/8 - 24 4.88 2.69

4.000 4.50 -10 1/2 0.63 1.75 1.25 0.38 4.70 1.38 3/8 - 24 4.88 2.6

5.000 5.50 -10 1/2 0.63 1.75 1.25 0.44 5.80 1.81 1/2 - 20 5.13 2.9

6.000 6.50 -12 3/4 0.75 2.00 1.50 0.44 6.90 1.81 1/2 - 20 5.75 3.16

26/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

LD + STROKE

ZM + 2X STROKE

Mounting CGT1

CGT1

E SQUARE

1

4

3

2

Pressure Ratings for Double Rod End

Cushion Rod Cushion Bore Rod end or Both Ends Size Size Non-Cushion or Ext. (psi)

1.500 0.625 1,000 750

1.000 1,000 1,000

2.000 0.625 800 450

1.000 1,000 500

1.375 1,000 1,000

2.500 0.625 500 250

1.000 1,000 500

1.375 1,000 1,000

1.750 1,000 1,000

3.250 1.000 500 n/a

1.375 1,000 1,000

1.750 1,000 1,000

2.000 1,000 1,000

4.000 1.000 400 n/a

1.375 1,000 1,000

1.750 1,000 1,000

2.000 1,000 1,000

2.500 1,000 1,000

Y

V

F

W

G

P + STROKE

EE (NPTF)

Y + STROKE

V

K

G

F

W + STROKE

Cushion Rod Cushion Bore Rod end or Both Ends Size Size Non-Cushion or Ext. (psi)

5.000 1.000 250 n/a

1.375 750 750

1.750 750 750

2.000 750 750

2.500 750 750

3.000 750 750

3.500 750 750

6.000 1.375 250 n/a

1.750 750 750

2.000 750 750

2.500 675 675

3.000 750 750

3.500 750 750

4.000 750 750

8.000 1.375 200 n/a

1.750 500 450

2.000 500 500

2.500 500 500

3.000 500 500

3.500 500 500

4.000 500 500

4.500 500 500

5.000 500 500

5.500 500 500

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 27/44

Mounting CGT1

Table 1 - Dimensions affected by rod diameter

Bore Rod In. In. V W Y ZL ZM

1.500 0.625 0.25 0.63 1.94 5.73 6.13

1.000 0.50 1.00 2.31 6.10 6.88

2.000 0.625 0.25 0.63 1.94 5.78 6.13

1.000 0.50 1.00 2.31 6.15 6.88

1.375 0.63 1.25 2.56 6.40 7.38

2.500 0.625 0.25 0.63 1.94 5.90 6.25

1.000 0.50 1.00 2.31 6.27 7.00

1.375 0.63 1.25 2.56 6.52 7.50

1.750 0.75 1.50 2.81 6.77 8.00

3.250 1.000 0.25 0.75 2.38 7.09 7.50

1.375 0.38 1.00 2.63 7.34 8.00

1.750 0.50 1.25 2.88 7.59 8.50

2.000 0.50 1.38 3.00 7.72 8.75

4.000 1.000 0.25 0.75 2.38 7.09 7.50

1.375 0.38 1.00 2.63 7.34 8.00

1.750 0.50 1.25 2.88 7.59 8.50

2.000 0.50 1.38 3.00 7.72 8.75

2.500 0.63 1.63 3.25 7.97 9.25

5.000 1.000 0.25 0.75 2.38 7.44 7.75

1.375 0.38 1.00 2.63 7.69 8.25

1.750 0.50 1.25 2.88 7.94 8.75

2.000 0.50 1.38 3.00 8.07 9.00

2.500 0.63 1.63 3.25 8.32 9.50

3.000 0.63 1.63 3.25 8.32 9.50

3.500 0.63 1.63 3.25 8.32 9.50

6.000 1.375 0.25 0.88 2.78 8.32 8.75

1.750 0.38 1.13 3.03 8.57 9.25

2.000 0.38 1.25 3.16 8.69 9.50

2.500 0.50 1.50 3.41 8.94 10.00

3.000 0.50 1.50 3.41 8.94 10.00

3.500 0.50 1.50 3.41 8.94 10.00

4.000 0.50 1.50 3.41 8.94 10.00

8.000 1.375 0.25 0.88 2.78 7.82 8.88

1.750 0.38 1.13 3.03 8.07 9.38

2.000 0.38 1.25 3.16 8.19 9.63

2.500 0.50 1.50 3.41 8.44 10.13

3.000 0.50 1.50 3.41 8.44 10.13

3.500 0.50 1.50 3.41 8.44 10.13

4.000 0.50 1.50 3.41 8.44 10.13

4.500 0.50 1.50 3.41 8.44 10.13

5.000 0.50 1.50 3.41 8.44 10.13

5.500 0.50 1.50 3.41 8.44 10.13

Double rod end cylinders are available in every mounting style except MP1, MP3 and MP5. For dimensions on speciﬁc mounting styles, consult the page showing the required mounting. On cylinders where the rod ends are not the same, be sure to specify where each rod end is located in relation to the mounting requirements.

Note that bore sizes 1-1/2” – 6” have square retainers, the same square size as the head on both ends. One of these retainers is held in place by the tie rod nuts, and therefore cannot be removed without loosening the tie rods.

Rod end options shown on page 6.

Consult factory for minimum stroke lenths.

Table 2 - Dimensions not affected by rod diameter

Bore SAE Port NPT Port

In. E EE EE F G K LD LB P

1.500 2.00 -6 3/8 0.38 1.50 0.25 4.88 4.00 2.25

2.000 2.50 -6 3/8 0.38 1.50 0.31 4.88 4.00 2.25

2.500 3.00 -6 3/8 0.38 1.50 0.31 5.00 4.13 2.38

3.250 3.75 -10 1/2 0.63 1.75 0.38 6.00 4.88 2.75

4.000 4.50 -10 1/2 0.63 1.75 0.38 6.00 4.88 2.69

5.000 5.50 -10 1/2 0.63 1.75 0.44 6.25 5.13 2.94

6.000 6.50 -12 3/4 0.75 2.00 0.44 7.00 5.75 3.16

8.000 8.50 -12 3/4 0.75 2.00 0.56 5.63 5.88 3.28

28/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Rexroth Cylinder Accessories

Rod Clevises

Part No. CB CD CE CH CW F L A KK ER

R978935057 .765 0.50 1.50 1.00 0.50 1.00 0.75 0.75 7/16-20 0.50 R978935058 1.265 0.75 2.38 1.25 0.63 1.25 1.25 1.13 3/4-16 0.75 R978935059 1.265 0.75 2.17 1.38 0.63 1.25 1.00 1.13 3/4-16 0.75 R978935060 1.515 1.00 3.13 1.50 0.75 1.50 1.50 1.83 1-14 1.00 R978935061 2.032 1.38 4.13 2.00 1.00 2.00 2.13 2.00 1-1/4-12 1.38 R978935062 2.531 1.75 4.50 2.38 1.25 2.38 2.25 2.25 1-1/2-12 1.75 R978935063 2.531 2.00 5.50 2.94 1.25 2.94 2.50 3.00 1-7/8-12 2.00 R978935064 3.032 2.50 6.50 3.50 1.50 3.50 3.00 3.50 2-1/4-12 2.50 R978935065 3.032 3.00 6.75 3.88 1.50 3.88 3.25 3.50 2-1/2-12 2.75

Note: Pins must be ordered separately, see Page 31 for dimensions and part numbers.

Rod Eyes

Part No. A CA CB CD ER KK

R978935066 0.75 1.50 0.75 0.50 0.63 7/16-20

R978935067 1.13 2.06 1.25 0.75 0.88 3/4-16 R978935068 1.13 2.81 1.50 1.00 1.19 1-14 R978935069 1.83 2.38 1.50 1.00 1.44 7/8-14 R978935070 2.00 3.44 2.00 1.38 1.56 1-1/4-12 R978935071 2.25 4.00 2.50 1.75 2.00 1-1/2-12 R978935072 3.00 5.00 2.50 2.00 2.50 1-7/8-12 R978935073 3.50 5.81 3.00 2.50 2.81 2-1/4-12 R978935074 3.50 6.13 3.00 3.00 3.25 2-1/2-12

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 29/44

Rexroth Cylinder Accessories

Spherical Rod Eyes

Part No. CD -.0005 A CE EX ER LE KK JL

R978935075 0.500 1.06 0.88 0.44 0.88 0.75 7/16-20 0.88 R978935076 0.750 1.00 1.25 2.03 1.25 1.06 3/4-16 1.31 R978935077 1.000 1.50 1.88 0.88 1.38 1.44 1-14 1.50 R978935078 1.375 2.00 2.13 1.19 1.81 1.88 1-1/4-12 2.00 R978935079 1.750 2.13 2.50 1.53 2.19 2.13 1-1/2-12 2.25 R978935081 2.000 2.88 2.75 1.75 2.63 2.50 1-7/8-12 2.75

Alignment Couplers

Max. Pull Part No. A B C D E F O H at Yield

R978935082 7/16-20 1.25 2.00 0.50 0.75 0.63 0.56 1.13 10,000

R978935080 1/2-20 1.25 2.00 0.50 0.75 0.63 0.56 1.13 14,000 R978935083 3/4-16 1.75 2.31 0.31 1.13 3.03 0.88 1.50 34,000 R978935084 7/8-14 1.75 2.31 0.31 1.13 3.03 0.88 1.50 34,000 R978935085 1-14 2.50 2.94 0.50 1.63 1.38 1.25 2.25 64,000

R978935086 1-1/4-12 2.50 2.94 0.50 1.63 1.38 1.25 2.25 64,000 R978935087 1-1/2-12 3.25 4.38 0.81 2.25 1.75 1.50 3.00 120,000

R978935088 1-3/4-12 3.25 4.38 0.81 2.25 1.75 1.50 3.00 120,000

R978935089 1-7/8-12 3.75 5.44 0.69 3.00 2.25 1.88 3.50 240,000 R978935099 2-12 3.75 5.44 0.69 3.00 2.25 1.88 3.50 240,000

30/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Rexroth Cylinder Accessories

Eye Brackets

Part No. CB CD DD E F FL LR M MR R

R978935036 0.75 0.50 13/32 2.50 0.38 1.13 0.75 0.50 0.56 1.63 R978935037 1.25 0.75 17/32 3.50 0.63 1.88 1.25 0.75 0.88 2.56 R978935038 1.50 1.00 21/32 4.50 0.75 2.25 1.50 1.00 1.25 3.25 R978935039 2.00 1.38 21/32 5.00 0.88 3.00 1.13 1.38 1.63 3.81 R978935040 2.50 1.75 29/32 6.50 0.88 3.13 2.25 1.75 2.13 4.95 R978935041 2.50 2.00 1-1/16 7.50 1.00 3.50 2.50 2.00 2.44 5.75 R978935042 3.00 2.50 1-3/16 8.50 1.00 4.00 3.00 2.50 3.00 6.59 R978935043 3.00 3.00 1-5/16 9.50 1.00 4.25 3.25 3.00 3.25 7.50 R978935044 4.00 3.50 1-13/16 12.63 1.06 5.69 4.00 3.50 4.13 9.62 R978935045 4.50 4.00 2-1/16 14.88 1.31 6.44 4.50 4.00 5.25 11.50

Clevis Brackets

Part No. AA BA CB CD CW DD E F FL LR M MR

R978935046 2.3 1.63 .765 0.50 0.50 3/8 - 24 2.50 0.38 1.13 0.50 0.50 0.56 R978935047 2.9 2.06 1.265 0.75 0.63 1/2 - 20 3.00 0.63 1.88 1.00 0.75 1.06

R978935048 3.6 2.56 1.265 0.75 0.63 1/2 - 20 3.50 0.63 1.88 1.06 0.75 1.06

R978935049 4.6 3.25 1.515 1.00 0.75 5/8 - 18 4.50 0.75 2.25 1.25 1.00 1.13

R978935050 5.4 3.81 2.032 1.38 1.00 5/8 - 16 5.00 0.88 3.00 1.88 1.38 1.75

R978935051 7.0 4.94 2.531 1.75 1.25 7/8 - 14 6.50 0.88 3.13 2.00 1.75 1.88

R978935052 8.1 5.75 2.531 2.00 1.25 1 - 14 7.50 1.00 3.50 2.13 2.00 2.13

R978935053 9.3 6.59 3.032 2.50 1.50 1 1/8 - 12 8.50 1.00 4.00 2.63 2.50 2.50

R978935054 10.6 7.50 3.032 3.00 1.50 1/4 - 12 9.50 1.00 4.25 2.88 2.75 2.75

R978935055 13.6 9.63 4.032 3.50 2.00 1 3/4 - 12 12.63 1.69 5.69 3.63 3.50 3.50

R978935056 16.2 11.50 4.532 4.00 2.25 2 - 12 14.88 1.94 6.44 4.00 4.00 4.00

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 31/44

Rexroth Cylinder Accessories

Pivot Pins-Grooved

Pivot Pins C-Rings Part No. CD A B C D E Part No. CD

R978935026 0.500 0.468 2.094 1.875 0.041 0.109 R978000049 0.500 R978935027 0.750 0.704 2.875 2.625 0.048 0.125 R978000189 0.750 R978935028 1.000 0.940 3.375 3.125 0.048 0.125 R978000190 1.000 R978935029 1.375 1.291 4.485 4.187 0.056 0.149 R978000191 1.375 R978935030 1.750 1.650 5.547 5.188 0.068 0.180 R978000192 1.750 R978935031 2.000 1.886 5.547 5.188 0.068 0.180 R978000206 2.000 R978935032 2.500 2.360 6.625 6.188 0.086 0.219 R978000193 2.500 R978935033 3.000 2.838 6.780 6.250 0.103 0.265 R978000194 3.000

Note: When ordering pivot pins, two C-rings must also be ordered for each pin. Pivot pins do not automatically ship with C-rings. Additional C-rings are available in any quantity.

Safe Rod End Coupler

Part No. Rod. Dia. B C D H I J L M N P Material

R978007008 0.625 0.406 1.500 0.562 45° 90° 0.218 4 1.125 0.250 0.656 AISI 1144 CD R978007009 1.000 0.750 2.000 0.875 30° 60° 0.218 6 1.500 0.375 1.063 AISI 1144 CD R978007010 1.375 0.938 2.500 1.000 30° 60° 0.343 6 2.000 0.375 1.438 AISI 1018 CD R978007011 1.750 1.187 3.000 1.250 22.5° 45° 0.343 8 2.375 0.500 1.813 AISI 1018 CD R978007012 2.000 1.438 3.500 1.625 15° 30° 0.406 12 2.688 0.625 2.063 AISI 1018 CD R978007013 2.500 1.875 4.000 1.875 15° 30° 0.406 12 3.188 0.750 2.625 AISI 1018 CD R978007014 3.000 2.375 5.000 2.375 15° 30° 0.531 12 4.000 0.875 3.125 AISI 1018 CD R978007015 3.500 2.625 5.875 2.625 15° 30° 0.656 12 4.688 1.000 3.625 C1119 MOD R978007016 4.000 3.125 6.375 2.625 15° 30° 0.656 12 5.188 1.000 4.125 C1119 MOD R978007017 4.500 3.625 6.875 3.125 15° 30° 0.656 12 5.688 1.500 4.625 C1119 MOD R978007018 5.000 4.000 7.375 3.125 15° 30° 0.656 12 6.188 1.500 5.125 C1119 MOD R978007019 5.500 4.500 8.250 3.875 15° 30° 0.781 12 6.875 1.875 5.625 C1119 MOD

32/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Rexroth Cylinder Accessories

Spherical Clevis Bracket

Part No. E F M R CD CF CW DD FL LR MR Material

R901352276 3.00 .50 .50 2.05 .500 .44 .50 .41 1.50 .94 .62 Steel Weldment R901352274 3.75 .62 .88 2.76 .750 .66 .62 .53 2.00 1.38 1.00 Steel Weldment R978032852 5.50 .75 1.00 4.10 1.000 .88 .75 .53 2.50 1.69 1.19 Steel Weldment R978032851 6.50 .88 1.38 4.95 1.375 1.19 1.00 .66 3.50 2.44 1.62 Steel Weldment R901307872 8.50 1.25 1.75 6.58 1.750 1.53 1.25 .91 4.50 2.88 2.06 Steel Weldment R901352259 10.62 1.50 2.00 7.92 2.000 1.75 1.50 .91 5.00 3.31 2.38 Steel Weldment

Pivot Pins for Spherical Clevis Bracket

Part No. CD CL Material

R901352407 .4997-.0004 1 9/16 CD1144 R901352406 .7497-.0005 2 1/32 CD1144 R978032850 .9997-.0005 2 1/2 CD1144 R978032849 1.3746-.0006 3 5/16 CD1144 R901352404 1.7496-.0006 4 7/32 CD1144 R901352400 1.9996-.0007 4 15/16 CD1144

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 33/44

1

2

3

4

Port Connection Locations

Port Port Cushion Cushion Air Air Prox. Prox. Mount Style Location Location Adjustment Adjustment Bleed Bleed Switch Swith Head Cap Head Cap Head Cap Loc. Head Loc. Cap

MX0, MF1, MF2, MF5 1 1 2 2 4 4 3 3 MF6, MP1, MP3, MP5, 2 2 3 3 1 1 4 4 MS7, MT4, MX1, 3 3 4 4 2 2 1 1 MX2, MX3 4 4 1 1 3 3 2 2 MT1 1 1 3 2 3 4 C/F 3 3 3 1 4 1 1 C/F 1 MT2 1 1 2 3 4 3 3 C/F 3 3 4 1 2 1 1 C/F

MS2 1 1 2 2 4 4 3 3 3 3 4 4 2 2 1 1

MS3 1 1 3 3 3 3 C/F C/F 3 3 1 1 1 1 C/F C/F

MS4 1 1 2 2 4 4 C/F C/F 2 2 4 4 1 1 C/F C/F 4 4 2 2 1 1 C/F C/F

Note: Air bleed valves and piston rod cushions not available on Head or Cap ends of 1.5" bore cylinders. Air bleed valves and cushioning not available on head end of 2" bore with 1.38" rod, 2.5" bore with 1.75" rod and 3-1/4” bore with 2” rod size.

34/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Extended Key Plates

Rexroth offers a standard arrangement of Thrust Key Mountings on the MS2, MS4 and MS7 CDT1 cylinders. This option eliminates the need for ﬁtted bolts or external keys to carry the thrust load. The normal headplate is extended below the head surface of the cylinder and is ﬁtted in a keyway milled into the mounting surface of the machine member. See drawing for details.

Bore E FA + 0.00 LH + 0.00 PA PC PD PF PG

1.50” 2.00 .313 - .002 0.994 - .002 0.19 0.44 1.18 1.00 1.06

2.00” 2.50 .313 - .002 1.244 - .002 0.19 0.44 1.43 1.00 1.25

2.50” 3.00 .313 - .002 1.494 - .002 0.19 0.44 1.68 1.00 1.38

3.25” 3.75 .563 - .002 1.869 - .002 0.31 0.56 2.18 1.13 1.44

4.00” 4.50 .563 - .002 2.244 - .002 0.31 0.56 2.56 1.13 1.56

5.00” 5.50 .563 - .002 2.744 - .002 0.31 0.56 3.06 1.13 1.63

6.00” 6.50 .688 - .002 3.244 - .002 0.38 0.75 3.62 1.38 1.69

Notes:

1. Use mounting bolts 0.06 smaller in diameter than hole size.

2. Fitted bolts or dowel pins are not needed with the thrust key headplate.

3. All dimensions not shown are NFPA standard.

4. PD, PA, FA dimensions typical for all mounts.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 35/44

40

Ø 20

M16x2

SW17

G1/8

G1/4

38

Ø 20

M16x2

SW19

Test Point Coupling

* For bore sizes - 2“ - 2-1/2“ For Bore Sizes - 3-1/4“-8“

Above dimensions in mm.

Notes

For pressure measurement or bleeding.

For installation in the bleed/measuring port. Coupling with check valve function, i.e. it can also be connected under pressure.

Scope of supply for bore sizes - 2" to 2-1/2"

Coupling AB-E 20-11/K3, G 1/8 with NBR seal, Material no. R900014363

Coupling AB-E 20-11/K3V, G 1/8 with FPM seal, Material no. R900024710

Scope of supply for bore sizes - 3-1/4" to 8"

Coupling AB-E 20-11/K1, G 1/4 with NBR seal, Material no. R900009090

Coupling AB-E 20-11/K1V, G 1/4 with FPM seal. Material no. R900001264

* N/A on head end of 2" bore with 1-3/8" rod and 2-1/2" bore with 1-3/4" rod

36/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

CDT1 Proximity Switch

High Pressure - 3000 psi (207 bar) Cylinder Sensors 2 wire AC/ DC Mini-Style Quick Disconnect

Dimensions (in mm)

Ordering Code Shielded (Flush Mounting)

Sensing Distance Sn 2 mm

Function

Normally Open

Electrical

Operating distance S

Supply voltage 20 - 250 V AC/DC

Supply frequency 50 / 60 Hz

Load current capacity 5 - 400 mA

Inrush current 3A (t = 20 ms)

Leakage current < 1.7 mA

Voltage drop < 6 V

Switching frequency 50 Hz

Start up delay < 150 ms

Switch hysteresis < 15% of Sn

Repeatability < 5% of Sn

Ambient temperature range -25°C to +70°C

Output function LED yes

Short circuit & overload protected yes

Mechanical

Housing material Nickel plated brass housing

Electrical connection AC Mini Style Connector

Protection class IP 67

Housing, freedom of rotation 304°

0...1.6 mm

A

Probe Part Length Number Code

1.025 R978008781 Blue

1.250 R978008793 White

2.062 R978002203 Red

2.875 R978002204 Orange

3.775 R978008792 Silver

4.560 R978009001 Gold

Wiring Connections

2 Wire AC/DC Normally Open View of male connector pins

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 37/44

Stop Tube

In long cylinders which are pushing a load, internal stop tubes are used to prevent excessive bearing wear and jackkniﬁng of the cylinder. They are installed between the piston and the head, providing additional bearing support by increasing the distance between the piston and the head in the fully extended position.

For long, trouble free bearing service, the bearing loads should not exceed about 200 psi. Standard cylinders are not designed for heavy eccentric loads.

The use of oversize rods to reduced bearing loads is not recommended. They are not as effective as stop tubes, and if misalignment occurs the additional rod stiffness will actually increase bearing loads. For long push stroke cylinders, a stop tube may be required to limit radial bearing loads to a safe value and prevent jackkniﬁng. They are especially desirable in long stroke pivoted centerline style mountings. The effect of a stop tube may be duplicated by providing additional unused stroke and stopping the cylinder extension by external means.

Column Strength Considerations

Standard size rods are recommended for use in cylinder applications where column strength, rod sag, or rate of cylinder return do not require an oversize rod. Being more ﬂexible, standard rods absorb shock loads and minimize bearing loads caused by misalignments.

For long push stroke cylinders, an oversize rod may be required to prevent column failure and rod bending. Total cylinder length, extended is considered in column strength. Refer to the tables on the following pages for calculations regarding the column strength and stop tube required for a cylinder application.

38/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Mounting Considerations for Cylinders - Fixed Non-Centerline Mountings

Fixed mount cylinders can tolerate a slight misalignment that is zero at full retraction and increases slightly with stroke. With other than very large rods, a misalignment of about .003" to .005" per foot of stroke is usually permissable. Rigid mounted cylinders cannot tolerate a ﬁxed misalignment, particularly at full retraction.

Mounting Considerations for Cylinders - Pivoted Centerline Mountings

If the path of the load is curved or misalignment is a problem, a pivoted centerline mounting should be used. This compensation of nonlinear travel is in one plane only, as would occur during the operation of a lever. Pivot mounts require the rod end attachment to also be a pivot type. Close tolerance pins should be used and it is recommended that the cylinder manufacturer's accessory brackets be used to maintain good ﬁts.

For short strokes, medium or smaller bore cylinder applications, the clevis mount is recommended. This is probably the most widely used cylinder mounting. Where the clevis mount should normally be used, but would cause the overall length of the cylinder to be excessive, the cap trunnion mount can be used. Head end trunnions should be carefully applied to either short strokes or to application where the weight of the cylinder falls vertically below the pin.

For long stroke cylinders and/or heavy cylinders, the center or intermediate trunnion mount is recommended. This mount supports the weight of the cylinder and should be located near the balance point of the cylinder at the time of maximum thrust. For general applications, a good estimate for the location of the intermediate trunnion is 1/3 back from the head end.

The MP5 (universal) type mount is a pivot mount with a spherical bearing ﬁtted into the pivot to permit 5 to 10 degrees of movement in a plane perpendicular to the major plane of pivot movement. It is probably the most serviceable of the pivoted centerline mounts. For maximum effectiveness, a spherical bearing type rod end ﬁtting should be utilized at the same time.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 39/44

Mounting Considerations for Cylinders - Fixed Centerline Mountings

These mounting styles, illustrated below, tend to be more stable against sway on the power extension stroke. Rigid machine frame members are required to prevent misalignment under loads. The travel path of the rod end should be linear and be guided if at all possible. Long supported extension of the rod end must be avoided. Refer to the stop tube calcula-

tion data which shows the advantages of supporting and using reliable guiding on the rod end. Long stroke cylinders with ﬁxed end mounts may require additional support at the free end of the cylinder body. This is illustrated in dotted outlines in the sketches below.

Mounting Considerations for Cylinders - Fixed Non-Centerline Mountings

These types of mounts are perhaps the easiest to use for mounting and replacement ease. The offset thrust line introduces bending stresses and additional loads on the mounting bolts. This type should be very well aligned for maximum service life. The load must travel in a very linear path and be supported and guided both horizontally and vertically as the data for calculating stop tube and column strength illustrates.

When applying these mounts with offset thrust under high pressure or shock loads, properly located shear pins or keys can be used. These provide positive location and prevent slight movement of the cylinder under shock conditions, which the normal clearance in the mounting bolt holes would allow. Very close tolerances (.001") should be maintained between keys and keyways. Keys should be located as illustrated below, at one end of the cylinder. When using dowel pins, do no pin across opposite corners, as serious twisting stresses will result.

40/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Mounting Considerations for Cylinders

Selection of mounting style depends primarily upon the operating speciﬁcations of the application. Mountings are generally one of the following three types:

1. Fixed Centerline Mountings Where the thrust of the cylinder is focused on the centerline of the cylinder rod.

2. Fixed Non-Centerline Mountings Where the thrust of the cylinder is aligned parallel to, but not on, the centerline of the cylinder rod.

3. Pivoted Centerline Mountings Where the centerline of the cylinder may swing in one or more directions. Usually major movement is in one plane.

A very important general consideration is to keep the cylinder thrust as close as possible to the centerline of the piston rod and free from misalignment or side thrust. Off-center thrust or side loads subtract substantially from the anticipated rod bearing and rod seal service life.

Off-center thrust and side loading can be caused by cylinder deﬂection under load, machine frame deﬂection, rod bending or sagging, cylinder pivot binding, nonlinear load movement, shifting of load; some of which are shown below.

In addition to the mounting styles, several other factors should be considered when mounting a cylinder. Care should be taken to avoid painting or damaging the exposed portion of the piston rod during construction. Threaded pieces should be pulled tight against thread shoulders to minimize bending and reduce fatigue stress. Rotation of the piston rod within the cylinder should be avoided to prevent possible scoring of the cylinder tube and damage to piston seals. Long cylinders may require additional body support to prevent damaging sag.

Major consideration must be given to the factors which might cause premature failure of the cylinder: unusual acceleration, unusual deceleration, alignment, support of cylinder weight, linear or curvilinear travel path of the load being moved, jackkniﬁng of the cylinder, and the column strength of the rod. Some mounting styles are more suited than others to each of the above application factors.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 41/44

Buckling

The permissible stroke with a ﬂexible guided load and a 3.5 factor of safety against buckling can be obtained from the relevant table. For deviating cylinder installation positions, the permissible stroke length has to be interpolated. Permissible strokes for non-guided loads on request.

Calculations for buckling are determined using the following formulas:

1. Calculation according to Euler

π 2 • E • I

F = if λ > λg

ν • L

2

K

2. Calculation according to Tetmajer

d 2 • π (335 – 0.62 • λ)

F =

4 • ν

if

λ ≤ λg

Explanation:

E = Modulus of elasticity in psi

= 30 x 106 for steel

I = Moment of inertia in inches4 for circular cross-sec-

tional area

Inﬂuence of the mounting type on buckling length:

A

B

d

= = 0.0491 • d 64

4

• π

4

ν = 3.5 (safety factor)

LK = Free buckling length in inches

(depending on mounting type, see sketches A, B, C)

d = Piston rod Ø in inches

λ = Slenderness ratio

4 • L = λg = π

K

d 0.8 • R

E

e

Re = Yield strength of the piston rod material

C

42/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Stop Tube

To determine whether a stop is required on push stroke cylinders:

Step 1 - Determine which example below corresponds to your application.

Step 2 - Determine the value of "L" from the instructions given. The ﬁnd "L" dimension in the table at the right for the required stop tube length. (Specify the effective stroke plus the stop tube length when ordering).

Typical rigidly mounted cylinders with rod unsupported at free end. May be mounted either horizontally or vertically. Use the equation L = 4D to determine values of "L" for all cylinder mountings in this category.

Step 3 - Add stop tube length to original "L" dimension to obtain your adjusted "L" dimension.

Example: "L" = 96", therefore, Stop Tube = 6" Adjusted L = 102" (96+6)

Step 4 - Use adjusted "L" to ﬁgure rod column strength at maximum pressure rating of the cylinder, page 34.

Stop

"L" Tube Inches Length (inches)

0-40 0

41-50 1

51-60 2

61-70 3

71-80 4

81-90 5

91-100 6

101-110 7

111-120 8

Typical trunnion mounted cylinders may be mounted either horizontally or vertically. Use the equation L = D to determine values of "L" for all cylinder mountings in this category. For center trunnion mounted cylinders (Figure 6), the position of the trunnion for most favorable bearing loads is obtained when "D" dimension with the rod retracted is approximately 1/3 overall length of cylinder with rod retracted.

Typically rigidly mounted cylinder with free end of rod supported with short guide. May be mounted either horizontally or vertically. Use the equation L = D to determine values of "L" for all cylinder mountings in this category.

Typical rigidly mounted cylinder with free end of rod supported with long closely-ﬁtted guide. May be mounted either horizontally or vertically. Use the equation L = 1/2 D to determine values of "L" for all cylinder mountings in this category.

RA 17038/02.13 | CDT1/CGT1 Industrial Hydraulics | Bosch Rexroth Corp. 43/44

Column Strength and Oversize Rod Selection

Standard rod diameters are recommended for all Pull Stroke applications. To determine the correct rod diameter required for Push Stroke application, follow these simple steps:

Step 1 – Determine the value of "L shown on page 40. (Use Adjusted "L

“ from the illustrations

K

" dimension for cylinder

K

with Stop Tube).

Step 2 – From your cylinder size and maximum operating pressure, determine your Push Stroke Thrust.

Step 3 – Find your thrust in the left hand column and located your "L horizontal line to the right; (if your exact "L

" dimension (or Adjusted "LK" dimension in the same

K

" or adjusted "LK"

K

dimension is not shown, move to the right in the same horizontal column to the next larger number). Read vertically up from this number to the rod diameter shown. This is the required rod diameter for your application.

Example: Adjusted L

of 80" at 16,000# would required 2-

K

1/2" rod in the cylinder.

Thrust Rod Diameters

in Pounds Force at End 0.500 0.625 1.000 1.375 1.750 2.000 2.500 3.000 3.500 4.000 4.500 5.000 5.500

of Rod

50 60 67

100 43 58 110 150 35 53 103 250 27 43 94 146 400 21 37 83 134 186 700 16 30 68 118 168 202 275 1,000 13 27 60 105 155 190 257 330 1,400 11 24 53 92 142 174 244 308 385 1,800 10 22 48 82 127 160 230 296 366 440 2,400 9 19 45 75 114 145 213 281 347 415 488 3,200 8 16 41 67 103 130 194 261 329 400 461 4,000 7 13 38 63 94 119 175 240 310 378 446 5,000 6 9 34 60 87 110 163 225 289 360 426 494 6,000 30 56 82 102 152 208 274 342 410 476 8,000 26 50 76 93 137 188 245 310 375 447 10,000 21 45 70 89 125 172 222 279 349 412 485 12,000 17 41 65 84 118 152 210 269 326 388 454 16,000 34 57 75 110 142 188 235 292 350 420 20,000 28 52 68 103 136 172 218 270 326 385 30,000 39 55 87 120 156 189 230 285 330

Values of "LK" (inches)

44/44 Bosch Rexroth Corp. | Industrial Hydraulics CDT1/CGT1 | RA 17038/02.13

Spare Parts CDT1

17b

9

17a

14

17c

17d

15

5

1

17e

6

17f

1 Head 2 Tube 3 Piston 4 Cap 5 Flange 6 Cushion bushing 7 Cushion insert w/retainer 8 Tie rod 9 Piston rod 10 Bleed screw 11 Securing plate 12 Tie rod nut 13 Set screw 14 Hex head bolt

3

17h

17g

2

17h

13

17e

7

8

12

17f

4

15 Rod bearing 16 Cushion valve

(not shown) 17 Seal kit: a. Rod seal b. Wiper c. Bearing o-ring d. Bearing back-up ring e. Tube o-ring f. Tube back-up ring g. Piston seal h. Wear bands

10

11

See service manual RA17038-DT1SM/10.07 for installation and assembly instructions and replacement part numbers.

Bosch Rexroth Corporation Industrial Hydraulics 2315 City Line Road Bethlehem, PA 18017-2131 USA Telephone (610) 694-8300 Facsimile (610) 694-8467 www.boschrexroth-us.com

All rights reserved. Neither this document nor any part of it may be reproduced, duplicated circulated or disseminated, whether by copy, electronic format or any other means, without the prior consent and authorization of Bosch Rexroth Corporation.

The data and illustrations in this brochure/data sheet are intended only to describe or depict the products. No representation or warranty, either express or implied, relating to merchantability or ﬁtness for intended use, is given or intended by virtue of the information contained in this brochure/data sheet. The information contained in this brochure/data sheet in no way relieves the user of it obligation to insure the proper use of the products for a speciﬁc use or application. All products contained in this brochure/data sheet are subject to normal wear and tear from usage.

Subject to change.