Bosch PSM 80 A, PSM 100 A User Manual

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WEU WEU

Robert Bosch GmbH

Power Tools Division
70745 Leinfelden-Echterdingen
Germany

www.bosch-pt.com

2 609 007 727 (2013.11) O / 60 WEU

PSM

80 A | 100 A

de Originalbetriebsanleitung
en Original instructions
fr Notice originale
es Manual original
pt Manual original
it Istruzioni originali
nl Oorspronkelijke

gebruiksaanwijzing

da Original brugsanvisning
sv Bruksanvisning i original
no Original driftsinstruks
fi Alkuperäiset ohjeet

el Πρωτότυπο οδηγιών χρήσης
tr Orijinal işletme talimat ı

1

2

4 35

PSM 100 A

PSM 80 A

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Bosch Power Tools 2 609 007 727 | (13.11.13)

CB

A4A3

A2A1

6

8

7

2

2

6

2

3

4

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Deutschland

Robert Bosch GmbH
Servicezentrum Elektrowerkzeuge
Zur Luhne 2
37589 Kalefeld – Willershausen
Unter www.bosch-pt.com können Sie online Ersatzteile be­stellen oder Reparaturen anmelden.
Kundendienst: Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]
Anwendungsberatung: Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]

Österreich

Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]

Schweiz

Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]

Luxemburg

Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]

Entsorgung

Elektrowerkzeuge, Zubehör und Verpackungen sollen einer
umweltgerechten Wiederverwertung zugeführt werden.

Werfen Sie Elektrowerkzeuge nicht in den Hausmüll!

Nur für EU-Länder:

Gemäß der Europäischen Richtlinie
2012/19/EU über Elektro- und Elektronik­Altgeräte und ihrer Umsetzung in national es
Recht müssen nicht mehr gebrauchsfähige
Elektrowerkzeuge getrennt gesammelt und
einer umweltgerechten Wiederverwertung
zugeführt werden.

Änderungen vorbehalten.

English

Safety Notes

General Power Tool Safety Warnings

WARNING

and instructions may result in electric shock, fire and/or seri­ous injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains­operated (corded) power tool or battery-opera ted (cordless)
power tool.

Read all safety warnings and all in­structions. Failure to follow the warnings

Work area safety

 Keep work area clean and well lit. Cluttered or dark areas

invite accidents.

 Do not operate power tools in explosive atmospheres,

such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ig nite the dust

or fumes.

 Keep children and bystanders away while operating a

power tool. Distractions can cause you to lose control.

Electrical safety
 Power tool plugs must match the outlet. Never modify

the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and

matching outlets will reduce risk of electric shock.

 Avoid body contact with earthed or grounded surfaces,

such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is
earthed or grounded.

 Do not expose power tools to rain or wet conditions.

Water entering a power tool will increa se the risk of electric
shock.

 Do not abuse the cord. Never use the cord for carrying,

pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges and moving parts. Damaged

or entangled cords increase the risk of electric shock.

 When operating a power tool outdoors, use an exten-

sion cord suitable for outdoor use. Use of a cord suitab le

for outdoor use reduces the risk of electric shock.

 If operating a power tool in a damp location is unavoid-

able, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.

Personal safety
 Stay alert, watch what you are doing and use common

sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while op-

erating power tools may result in serious personal injury.

 Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask,

non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal inju­ries.

 Prevent unintentional starting. Ensure the switch is in

the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or en­ergising power tools that have the switch on invites acci­dents.

 Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached to a ro-

tating part of the power tool may result in personal injury.

 Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in

unexpected situations.

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 Dress properly. Do not wear loose clothing or jewel-

lery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be

caught in moving parts.

 If devices are provided for the connection of dust ex-

traction and collection facilities, ensure these are con­nected and properly used. Use of dust collection can re-

duce dust-related hazards.

Power tool use and care
 Do not force the power tool. Use the correct power tool

for your application. The correct power tool will do the

job better and safer at the rate for which it was designed.

 Do not use the power tool if the switch does not turn it

on and off. Any power tool that cannot be controlled with

the switch is dangerous and must be repaired.

 Disconnect the plug from the power source and/or the

battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of

starting the power tool accidentally.

 Store idle power tools out of the reach of children and

do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power

tools are dangerous in the hands of untrained users.

 Maintain power tools. Check for misalignment or bind-

ing of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power
tools.

 Keep cutting tools sharp and clean. Properly maintained

cutting tools with sharp cutting edges are less likely to bind
and are easier to control.

 Use the power tool, accessories and tool bits etc. in ac-

cordance with these instructions, taking into account
the working conditions and the work to be performed.

Use of the power tool for operations different from those
intended could result in a hazardous situation.

Service
 Have your power tool serviced by a qualified repair per-

son using only identical replacement parts. This will en-

sure that the safety of the power tool is maintained.

Safety Warnings for Sander

 Use the machine only for dry sanding. Penetration of wa-

ter into the machine increases the risk of an electric shock.

 Caution, fire hazard! Avoid overheating the object be-

ing sanded as well as the sander. Always empty the

dust collector before taking breaks. In unfavourable

conditions, e. g., when sparks emit from sanding metals,
sanding debris in the dust bag, micro filter or paper sack
(or in the filter sack or filter of the vacuum cleaner) can
self-ignite. Particularly when mixed with remainders of var­nish, polyurethane or other chemical materials and when
the sanding debris is hot after long periods of working.

 Secure the workpiece. A workpiece clamped with clamp-

ing devices or in a vice is held more secure than by hand.

Products sold in GB only: Your product is fitted with a
BS 1363/A approved electric plug with internal fuse (ASTA
approved to BS 1362).
If the plug is not suitable for your socket outlets, it should be
cut off and an appropriate plug fitted in its place by an author­ised customer service agent. The replacement plug should
have the same fuse rating as the original plug.
The severed plug must be disposed of to avoid a possible
shock hazard and should never be inserted into a mains sock­et elsewhere.
Products sold in AUS and NZ only: Use a residual current de­vice (RCD) with a rated residual current of 30 mA or less.

Product Description and Specifica­tions

Read all safety warnings and all instruc­tions. Failure to follow the warnings and in-

structions may result in electric shock, fire
and/or serious injury.

Intended Use

The machine is intended for dry sanding and polishing of
wood, filler and coated surfaces. It is especially suitable for
profiles, corners or hard to reach locations.

Product Features

The numbering of the product features refers to the illustra­tion of the machine on the graphics page.

1 On/Off switch
2 Dust box, complete (Microfilter System)
3 Sanding plate
4 Sanding sheet*
5 Handle (insulated gripping surface)
6 Extraction outlet
7 Filter element (Microfilter System)
8 Vacuum hose*

*Accesso ries shown or described are not part of the standard de­livery scope of the product. A complete overview of accessories
can be found in our accessories program.

Technical Data

Multi Sander PSM 80 A PSM 100 A

Article number
Rated power input
No-load speed

The values given are valid for a nominal voltage [U] of 230 V. For different vol tages and models for specific countries, these values can vary.

W80100

-1

min

3 603 C54 0.. 3 603 CB7 0..

13000 1300 0

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Multi Sander PSM 80 A PSM 100 A

No-load orbital stroke rate
Sanding sheet surface
Orbit diameter
Weight according to EPTA-Procedure 01/2003
Protection class

The values given are valid for a nominal voltage [U] of 230 V. For different vol tages and models for specific countries, these values can vary.

Noise/Vibration Information

Measured sound values determined according to EN 60745.
Typically the A-weighted noise levels of the product are:

Sound pressure level 83 dB(A); Sound pow er level 94 dB(A).
Uncertainty K =3 dB.

Wear hearing protection!

Vibration total values a
determined according to EN 60745:

=6.5m/s2, K= 1.5 m/s2.

a

h

(triax vector sum) and uncertainty K

h

The vibration level given in this information sheet has been
measured in accordance with a standardised test given in
EN 60745 and may be used to compare one tool with anoth­er. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main a p­plications of the tool. However if the tool is used for different
applications, with different accessories or insertion tools or is
poorly maintained, the vibration emission may differ. This
may significantly increase the exposure level over the total
working period.
An estimation of the level of exposure to vibration should also
take into account the times when the tool is switched off or
when it is running but not actually doing the job. This may sig­nificantly reduce the exposure level over the total working
period.
Identify additional safety measures to protect the operator
from the effects of vibration such as: maintain the tool and the
accessories, keep the hands warm, organisation of work pat­terns.

Declaration of Conformity

We declare under our sole responsibility that the product de­scribed under “Technical Data” is in conformity with the fol­lowing standards or standardization documents: EN 60745
according to the provisions of the directives 2011/65/EU,
2004/108/EC, 2006/42/EC.

Technical file (2006/42/EC) at:
Robert Bosch GmbH, PT/ETM9,
D-70745 Leinfelden-Echterdingen

Henk Becker
Executive Vice President
Engineering

Helmut Heinzelmann
Head of Product Certification
PT/ETM9

-1

min

cm

2

26000 2600 0

104 104

mm 1.4 1.4

kg 0.9 0.9

/II /II

Assembly

 Before any work on the machine itself, pull the mains

plug.

Dust/Chip Extraction

 Dusts from materials such as lead-containing coatings,

some wood types, minerals and metal can be harmful to
one’s health. Touching or breathing-in the dusts can cause
allergic reactions and/or lead to respiratory infections of
the user or bystanders.
Certain dusts, such as oak or beech dust, are considered
as carcinogenic, especially in connection with wood-treat­ment additives (chromate, wood preservative). Materials
containing asbestos may only be worked by specialists.

– As far as possible, use a dust extraction system suita-

ble for the material.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filter-class respirator.

Observe the relevant regulations in your country for the
materials to be worked.

 Prevent dust accumulation at the workplace. Dusts can

easily ignite.

Integrated Dust Extraction with Dust Box
(see Fig. A1 – A4)

Attach the dust box 2 onto the extraction outlet 6 until it latch­es.

To empty the dust box 2, pull off the dust box downward.
Before opening the dust box 2, it is recommended to loosen

the dust from the filter element by gently striking it against a
firm support (as shown in the figure).

Hold the dust box 2 firmly, fold the filter element 7 upward
and empty the dust box. Clean the thin plates of the filter ele­ment 7 with a soft brush.

External Dust Extraction (see figure B)

Mount a vacuum hose 8 onto the extraction outlet 6. Connect
the vacuum hose 8 with a vacuum cleaner. An overview for the
connection of various vacuum cleaners can be found at the
end of these instructions.

The vacuum cleaner must be suitable for the material being
worked.

When vacuuming dry dust that is especially detrimental to
health or carcinogenic, use a special vacuum cleaner.

Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen

11.10.2013

Replacing the Sanding Sheet (see figure C)

When attaching a new sanding sheet, remove any dust or de­bris from the sanding plate 3 (e. g. with a brush).

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To ensure optimum dust extraction, pay attention that the
punched holes in the sanding sheet match with the holes in
the sanding plate.

The sanding plate 3 is fitted with Velcro backing for quick and
easy fastening of sanding sheets with Velcro adhesion.

Before attaching the sanding sheet 4, free the Velcro backing
of the sanding plate 3 from any debris by tapping against it in
order to enable optimum adhesion.

The machine is fitted with 2 sanding sheets that can be
changed individually, depending on the degree of wear.

 Only use the machine when both sanding sheets are

mounted.

 Only use sanding sheets with the same grain size.

Position the sanding sheet 4 flush alongside one edge of the
sanding plate 3, then lay the sanding sheet onto the sanding
plate and press firmly.

To remove the sanding sheet 4, grasp it at one of the tips and
pull it off from the sanding plate 3.

Sanding sheets of the Bosch Delta Sander can be used.
Sanding accessories, such as fleece pads/polishing cloth

pads, are attached to the sanding plate in the same manner.

Selecting the Sanding Sheet

Depending on the material to be worked and the required rate
of material removal, different sanding sheets are available:

Grain size

For the working of all types of materi­als such as wood, paint, filler, lacquer,
hard and soft wood as well as chip­boards and metal.

For coarse-sanding, e. g. of rough,
unplaned beams and boards

For face sanding and planing small ir­regularities

For finish and fine sanding of hard
woods

For reworking or polishing, especially of metal and stone, use
fleece/polishing cloth pad.
Depending on the desired surface quality of the workpiece,
different fleece types or polishing cloth pads are to be used.

coarse 40

medium 80, 120

fine 180

40–180

Operation

Starting Operation

 Observe correct mains voltage! The voltage of the pow-

er source must agree with the voltage specified on the
nameplate of the machine. Power tools marked with
230 V can also be operated with 220 V.

Switching On and Off

To start the machine, push the ON/Off switch 1 downward to
position “1”.

To switch off the machine, push the On/Off switch 1 upward
to positon “0”.

To save energy, only switch the power tool on when using it.

Working Advice

 Before any work on the machine itself, pull the mains

plug.

 Wait until the machine has come to a standstill before

placing it down.

The removal capacity during sanding is mainly determined by
the selection of the sandin g sheet.

Only flawless sanding sheets achieve good sanding capacity
and extend the service life of the machine.

Pay attention to apply uniform sanding pressure; this increas­es the working life of the sanding sheets.

Intensifiying the sanding pressure does not lead to an in­crease of the sanding capacity, but to increased wear of the
machine and the sanding sheet.

For precise on-the-spot sanding of edges, corners and hard to
reach areas, it is also possible to work only with the tip or an
edge of the sanding plate.

A sanding sheet that has been used for metal should not be
used for other materials.

Use only original Bosch sanding accessories.

Maintenance and Service

Maintenance and Cleaning

 Before any work on the machine itself, pull the mains

plug.

 For safe and proper working, always keep the machine

and ventilation slots clean.

If the replacement of the supply cord is ne cessary, this has to
be done by Bosch or an authorized Bosch service agent in or­der to avoid a safety hazard.

After-sales Service and Application Service

Our after-sales service responds to your questions concern­ing maintenance and repair of your product as well as spare
parts. Exploded views and information on spare parts can al­so be found under:

www.bosch-pt.com

Bosch’s application service team will gladly answer questions
concerning our products and their accessories.

In all correspondence and spare parts order, please always in­clude the 10-digit article number given on the type plate of
the machine.

Great Britain

Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: [phone]
Fax: [phone]
E-Mail: [e-mail]

2 609 007 727 | (13.11.13) Bosch Power Tools