Bosch MIC400AL User Manual
MIC400 PTZ Camera Series
Bosch Security Systems
EN Installation and Operation Manual
MIC400 PTZ Camera Series
Installation and Operation Manual
For the MIC400AL, MIC400UL, MIC400ST, MIC400UT,
MIC400PA and MIC400IR PTZ camera models
Chapters_______________________________________________
1. Introduction
2. Hardware Installation
3. Power Supply Installation & Setup
4. Configuring the MIC400 Camera
5. Technical Specifications
MIC400 Series Camera | Installation and Operation Manual AAAEN | 3
Introduction............................................................. 1-12
MIC400 PTZ Camera......................................................................... 1-6
MIC400 Versions and Options........................................................... 1-7
MIC400 Power Supply Option Versions and Options........................ 1-7
Features…………………………………………………………...... ……. 1-8
Unpacking............................................................................................ 1-9
Package Contents................................................................................ 1-9
Installation Environment....................................................................... 1-10
Associated Equipment.......................................................................... 1-12
Hardware Installation................................................ 2-12
Installation Instructions......................................................................... 2-12
Earthing Instructions............................................................................. 2-13
Lightning Protection.............................................................................. 2-13
Underwater Installation…………………………………………………….. 2-13
Electrical Connections.......................................................................... 2-14
Power Supply Installation and Setup….................... 3-14
Non-IR Power Supply Units……………………….……………………… 3-14
MIC-240PSU, MIC-024PSU and MIC115PSU….……………………… 3-14
PCB Earth Link………......................................................................... 3-15
Power Supply layout and connections................................................. 3-15
Fuse Ratings………………………………………….............................. 3-16
Installation Instructions…………………………………………………… 3-17
MIC-12PSU….…………………………................................................. 3-18
12 volt or 24 Volt vehicle supply.......................................................... 3-18
Power Supply layout and connections…….………………………….... 3-18
Optional cards and kits for non-IR MIC400 Cameras…..…………….. 3.19
Commissioning MIC PA and MIC400’s with Heaters…………………. 3.19
MIC400IR Power Supply Units………………………………………….. 3.21
Setting the power supply link options………………………….……….. 3.21
Fuse Ratings………………………………………….............................. 3.22
Power Supply layout and connections................................................ 3-22
Installation Instructions…………………………………………………… 3-23
MIC400IR PSU……………..…………………………………………….. 3-24
Power Supply layout and connections................................................ 3-25
Installation Instructions…………………………………………………… 3-26
Commissioning the IR Lamps……………………………………………. 3-27
Configuring the MIC400 Camera………………… 4-27
Connecting the MIC to a PC................................................................ 4-27
Commissioning the MIC through Camset............................................ 4-27
Connecting the Greenwich adaptor……………………………………... 4-27
Connecting the K2-ADE Adaptor………………………………………... 4-28
Connecting the MIC-USB485 Converter……………………………….. 4.29
MIC-USB485 Converter and Universal Camset Software Installation. 4.30
Commissioning the MIC400 camera with Universal Camset…………. 4-30
Standard Controls
Boot Messaging…………………………………………………………… 4-31
MIC Settings……………………………………………………………….. 4-31
Camset Settings…………………………………………………………… 4-32
Manual Controls…………………………………………………………… 4-33
Pan, Tilt and Zoom Controls…………………………………………….... 4-33
Iris Controls………………………………………………………………… 4-33
Focus Controls…………………………………………………………….. 4-33
Auxiliaries………………………………………………………………….. 4-34
Preset Positions…………………………………………………………… 4-34
Tour Controls………………………………………………………………. 4-35
Softstops and No Dwell Zones…………………………………………… 4-35
MIC Setups………………………………………………………………… 4-36
General Settings…………………………………………………………… 4-36
AutoHome Controls……………………………………………………….. 4-37
Other Controls……………………………………………………………… 4-38
Default Settings……………………………………………………………. 4-38
MultiAlarm Settings……………………………………………………….. 4-39
Lens Recalibration and Frame Integration……………………………… 4-40
Privacy and Captions……………………………………………………… 4-40
Privacy Controls…………………………………………………………… 4-41
Privacy Calibration………………………………………………………… 4-42
Captions……………………………………………………………………. 4-42
Thermal…………………………………………………………………….. 4-43
Advanced Settings………………………………………………………… 4-44
MIC Serial Number………………………………………………………… 4-44
EEPROM Copier…………………………………………………………… 4-45
Re-Map Auxiliary (Pelco Protocol Only)…………………………………. 4-45
Menu Control (Panasonic Protocol Only)……………………………….. 4-46
Matrix Controls……………………………………………………………… 4-46
POT Test……………………………………………………………………. 4-46
.………………………………………………………… 4-30
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to persons.
POT Test Controls…………………………………………………………. 4-47
POT Test Results…………………………………………………………. 4-47
Comms…………………………………………………………………….. 4-48
Send Direct Command…………………………………………………… 4-48
Communications Testing…………………………………………………. 4-49
SonySet…………………………………………………………………….. 4-50
SonySet Controls………………………………………………………….. 4-50
The SonySet Table………………………………………………………... 4-51
MIC Programmer…………………………………………………………... 4-53
Technical Specifications.......................................... 5-55
Technical Specifications…………………………………………………. 5-55
MIC400AL……..………………………………………………………….. 5-55
MIC400PA……..………………………….……………………………….. 5-57
MIC400UL and UT…..……………………………………………………. 5-58
MIC400S………..………………………………………………………….. 5-59
MIC400IR…………..………………………………………………………. 5-60
Dimension Drawings…………………………………………………….... 5-61
The following symbols are used throughout this manual please pay careful
attention to their meaning.
Safety Precautions
The lightning flash with an arrowhead symbol within a triangle
is intended to alert the user to the presence of non-insulated
“dangerous voltage” within the product’s enclosure that may
be of sufficient magnitude to constitute a risk of electric shock
The exclamation point within a triangle is intended to alert the
user to the presence of important safety, operating and
maintenance (servicing) instructions in the literature
accompanying the appliance.
Important Safety Instructions
CAUTION
TO REDUCE THE RISK OF ELECTRICAL SHOCK,
DISCONNECT POWER SUPPLY BEFORE OPENING THE
POWER SUPPLY UNIT.
POWER DISCONNECT: POWER SUPPLY UNITS HAVE
POWER SUPPLIED WHENEVER THE POWER CORD IS
INSERTED INTO THE POWER SOURCE
WARNING
INSTALLATION SHOULD BE CARRIED OUT BY QUALIFIED
PERSONNEL ONLY IN ACCORDANCE WITH THE
APPLICABLE LOCAL CODES.
BOSCH SECURITY SYSTEMS ACCEPT NO LIABILITY FOR
ANY DAMAGES OR LOSSES CAUSED DUE TO
INCORRECT OR IMPROPER INSTALLATION
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IMPORTANT SAFETY INSTRUCTIONS
1. Read these instructions
2. Keep these instructions
3. Heed all warnings
4. Follow all instructions
5. Install according to manufacturer’s instructions
6. Do not install near any strong heat sources such as furnaces
7. Do not open the camera unit, doing so invalidates the unit’s warranty
8. Do not back-drive the pan or tilt axis of the camera. To do so will damage
the motor drive gear chain and will invalidate the warranty
9. Do not use caustic or abrasive cleaning products on the unit
10. Do not point the MIC400 camera at the sun. BOSCH Group will not be liable
for any damages to cameras which have been directly pointed at the sun
11. In situations where there could be a risk of injury should any part of the
assembly become detached for any reason and fall, normal common sense
safety precautions should be employed; a strong safety chain between the
camera pan shaft and the mounting surface is recommended
12. For transportation please rotate the ball so the window points towards the
base, this helps to protect the wiper & windows during transit
13. Ensure that the product case is properly earthed. If the product is likely to
be struck by lightning, ensure that earth-bonding connections are made
correctly to the mounting base of the unit
14. Use only the power sources indicated in this user guide and ensure that the
current rating of the supply cable is adequate for the product
15. Do not stand canted (45°) MIC400’s upright as they can be easily knocked
over, lay them on their side.
This product complies with the following EC directives:-
EMC Directive (89/336/EC as amended)
Machinery Directive (98/37/EC)
LV Directive (73/23/EC)
RoHS (Restriction of Hazardous Substances) 2002/95/EC
WEEE (Waste Electrical & Electronic Equipment) 2002/96/EC
This equipment contains electrical or electronic components
that must be recycled properly to comply with Directive
2002/96/EC of the European Union regarding the disposal of
waste electrical and electronic equipment (WEEE). Contact
your local supplier for procedures for recycling this equipment.
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Reference
Glossary of Terms
PTZ - Pan/Tilt/Zoom
Bi-phase - Bosch Bi-phase telemetry protocol (see pg8)
PSU - Power Supply Unit
IR - Infra Red
BP3, 4 - Bi-phase converter cards for MIC400 cameras
STP - Shielded Twisted Pair cable
Glossary of Tables
Table A - MIC composite cable pin table
Table B - Power connection to Header HD1
Table C - Composite cable to Power Supply HD-3
Table D - Telemetry Connections to HD3, HD4 and HD5
Table E - Auxiliary connections (Washer Pump Drive) to HD6
Table F - Fuse ratings for MIC-240PSU, MIC-24PSU, MIC-115PSU
Table G - Power Input wiring connections for MIC-12PSU - HD1
Table H - Fuse ratings for MIC-SLIM240 and MIC-SLIM115PSU
Table I - Fuse ratings for MIC-IR-240PSU
Table J - Alarm Input header for MIC-IR Power Supplies HD2
Table K - IR Lamp Connections HD6
Table L - Washer Pump Connection HD7
Table M - Fuse ratings for MIC-IR-12PSU
Table N - Connecting the Greenwich Adaptor
Table O - K2-ADE Adaptor Connection
Table P - Camera Interface Control Settings
Table Q - MIC-USB485CVTR Connection table and Diagram
Table R - Sony Set Commands
Appendices
Appendix A - Protocol Preset Commands
CHAPTER 1
The MIC400 family of PTZ cameras are BOSCH Group s current range of
weatherproof, ruggedized, high specification, fully functional pan tilt zoom CCTV
cameras.
The MIC400 series has been designed to offer an extremely reliable, robust and
high quality surveillance solution for security applications that demand the very
best performance. Precision engineered to exacting standards, the range offers
numerous benefits over the use of traditional dome and PTZ cameras and comes
with a variety of options in order to offer a best fit solution for virtually any
application.
Rated to an industry leading IP68, the compact vandal resistant 6mm thick
aluminium camera housing is suitable for installation in the harshest of
environments, while the optically perfect flat viewing window and integrated wiper
option ensure razor sharp images are captured in even the most demanding
conditions.
Brushless motor technology ensures ultra-reliable, whisper quiet operation while
groundbreaking resolver technology provides pin-point accuracy and affords the
user full 360° continuous rotation pan and an unprecedented 320° tilt control.
A choice of true day/night camera modules, offering up to 36x optical zoom (12x
digital), coupled with flexible upright or inverted mounting capability, allows the
perfect field of view to be achieved every time.
Introduction
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MIC400 Camera Versions and Options
MIC400 Camera Versions
This manual covers the installation & operation of the following MIC400 series PTZ
cameras, briefly described below:-
MIC400AL The MIC400AL is made from machined and cast aluminium and is
then pre-treated and painted with two part epoxy power coat paint in either
RAL7001 (Grey) or RAL9005 (Jet Black). This is the basic MIC model and is
available with optional wipers, heaters, 8-input alarm card and washer pump kit.
MIC400IR This is the MIC400AL camera fitted with powerful twin IR lamps
that illuminate to 55M. Available options include the wiper and washer pump kit.
The MIC-IR power supplies feature a built in washer pump drive function and 4
alarm inputs as standard, heaters cannot be fitted to the MIC400IR.
MIC400PA The MIC400AL camera is fitted with twin PA speakers that can be
used for public address applications. Available options include the wiper, 8-input
alarm card and washer pump kit; heaters cannot be fitted to the MIC400PA.
MIC400UL The MIC400UL is fitted with special seals to allow continual
submersion in water to a depth of 30m. Available options include heaters and the 8
input alarm card. A wiper cannot be fitted to the MIC400UL.
MIC400ST The MIC400 is also available in machined 316 Stainless Steel for
additional strength and corrosion resistance. Available options include a wiper,
heaters, 8 input alarm card and washer pump kit.
MIC400UT The MIC400UT is fitted with special seals to allow continual
submersion in water to a depth of 25m with enhanced corrosion resistance.
Available options include heaters and the 8 input alarm card. A wiper cannot be
fitted to the MIC400UT.
MIC400 Power Supply Unit Versions and Options
CAUTION: Do not use IR power supplies with non IR cameras,
or damage to the MIC400 unit will occur.
BOSCH Group has designed a range of power supplies for the MIC400 cameras to
cater for a variety of common voltages and provide all the connections needed for
power, telemetry and video. The power supply units and options are detailed
below.
For cameras without IR lamps only:-
MIC-240PSU 240Vac input Power Supply Unit
MIC-115PSU 115Vac input Power Supply Unit
MIC-24PSU 24Vac Input Power Supply Unit
MIC-12PSU 12Vdc Input Power Supply Unit for vehicle installation
For MIC400IR cameras only:-
MIC-IR-240PSU 240Vac input Power Supply Unit
MIC-IR-115PSU 115Vac input Power Supply Unit
MIC-IR-12PSU 12Vdc input Power Supply Unit for vehicle installation
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MIC400 Camera and PSU compatibility chart
MIC Power
Supply
MIC-240PSU
MIC-115PSU
MIC-24PSU
MIC-12PSU
MIC-IR-240PSU
MIC-IR-115PSU
MIC-IR-12PSU
Other options include the following:-
Wiper A rubber wiper blade mounted on a spring loaded arm is available
for most MIC400 versions
Heater Two (2) 10w heaters can be fitted to most MIC400 versions
giving improved low temperature performance down to -30°C
MIC-WKT Washer bracket, nozzle and washer pump drive card kit for non-ir
cameras
MIC-WKT-IR Washer bracket and nozzle kit for MIC400IR
MIC-ALM An 8-input alarm card for non-ir cameras, includes washer pump
MIC-BP3 Bosch Bi-phase converter card for power supplies without
expansion slots available, including all IR psu’s
MIC-BP4 Bosch Bi-phase converter card for power supplies with an
expansion slot available.
MIC-
400AL
x x x x x
x x x x x
x x x x x
drive function
MIC-
400PA
MIC-
400UL
MIC-
400ST
MIC-
400UT
MIC-
400IR
x
x
x
x
The permissible combination of options are summarised in the following table.
Options
Wiper
Heater
MIC-ALM
MIC-WKT
MIC400 Camera and Options compatibility chart
MIC-
400AL
MIC-
400PA
x
MIC-
400UL
x
x
MIC-
400ST
MIC-
400UT
x
x x
MIC-
400IR
MIC-
WKT-IR
MIC-BP3
MIC-BP4
The permissible combination of options are summarised in the following table.
Features
The MIC400 series cameras have the following features:
• Brushless Motor Technology for whisper quiet operation.
• Large protocol selection available for easy integration
• Canting option to allow bottom of pole vision
• Choice of 18x or 36x camera modules
• Wide range of mounting options for varied applications
• Optically flat viewing window
x x x x x
x x x x x
x
x
x
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Unpacking
CAUTION Ensure canted (45°) MIC400’s are laid on their
side; do not stand upright as they are unstable.
WARNING: Take extra care lifting or moving Stainless
Steel units due to their weight.
• Check the exterior of the packaging for visible damage. If any items
• Unpack the power supply unit carefully; although ruggedized this is
• Do not use if any component appears to be damaged. Please contact
• The shipping cartoon is the best way to transport the unit, save it & all
appear to have been damaged in transit please inform the shipping
company.
electronic equipment & should be handled with care.
Bosch Security Systems CCTV Ltd in the event of damaged goods.
other packaging materials for future use. If the unit must be returned, use
the original packing materials.
Packaging Contents
Please check for the following contents
• MIC400 Installation & Operation manual (this guide)
• Installation & Configuration CD
• Quick start reference sheet
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Installation Environment
CAUTION: Ensure all local safety codes are observed when
installing this product; ensure a strong safety chain is used to
secure the MIC400 camera to prevent any danger of dropping
the product during installation. Particular care should be taken
The MIC400 range has been designed to be easily installed on a variety of
common fittings. Most commonly a dedicated CCTV camera pole is used, the
MIC400 will bolt directly to the top of most poles using the industry standard 4”
(101.6mm) fitting. Such camera poles provide robust mounting platforms that
minimize camera motion and typically have large base cabinets to mount all
ancillary equipment such as power supplies.
The MIC400 cameras can also be mounted on lamp post columns using the Pole
Mount Bracket (MIC-PMB) however users should be aware that lamp posts can
often be subject to movement and are not suitable platforms in all conditions or for
all applications.
For mounting directly onto buildings Bosch Security Systems manufacture a range
of brackets suitable for all typical building installations for upright (90°), canted
(45°) or Inverted camera positions, examples are shown below.
with Stainless Steel models due to the additional weight.
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Key to MIC-PMB drawing
1. Securing bolts for MIC-SCA
2. 90mm stainless steel pole banding
3. Pole mount bracket blocks
4. Pole mount bracket plate
5. Pole mount block securing securing bolts
6. Shallow conduit adaptor
7. “O”-ring
8. Wall mount bracket
9. Wall mount bracket securing bolts
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Associated Equipment & Typical Installations
The robust nature of the MIC400 range of cameras make it ideal for installation in
all typical domestic and commercial CCTV applications such as residential homes,
shopping centres, commercial premises, military/ government installations, ports &
airports to name but a few.
The MIC400’s adaptability enables easy integration in a wide variety of mobile and
re-deployable installations these have included Lifeboats & other
surface/subsurface vessels, Emergency service vehicles, Highways Agency
vehicles, Council/Contractor parking enforcement vehicles & Crowd control
vehicles.
The MIC400 uses a composite cable to carry all power & telemetry between the
camera head and the MIC power supply unit this cable can be a maximum of 25m
long, for installations which require the camera head to be more than 25m from the
power supply then it is recommended that a 2m cable be connected to a junction
box from which telemetry; video and power can be broken out into separate cables
and appropriate wiring used to extend the distance to suit.
CHAPTER 2
Installation Instructions
1. Locate the mounting position of the camera so that it cannot be interfered
2. Ensure the mounting surface is capable of supporting the combined weight
3. Fit the mounting brackets securely, observing all appropriate safety
4. Ensure that the mating 12-pin connector is fitted properly in the camera
5. Earth the camera using one of the securing bolts. Only earth the camera at
6. M8 x20mm Stainless steel nuts, bolts and washers should be used to
Hardware Installation
CAUTION: Ensure all local safety codes are observed when
installing this product; ensure a strong safety chain is used to
secure the MIC400 camera to prevent any danger of dropping
the product during installation. Particular care should be taken
with Stainless Steel models due to the additional weight.
with either intentionally or accidentally.
of the camera and mounting hardware under all expected conditions of
load, vibration and temperature.
precautions & local building regulations.
plug. Confirm that the 25mm connector sleeve on the top of the composite
cable is done up tightly (approx. four turns from start of thread
engagement).
a single point to prevent earth loops & hum bars.
secure the cameras 4” PCD base to the mounting bracket. An additional
Nebar gasket or suitable silicone sealant can be used to ensure a water
tight seal between the 4” PCD base & mounting surface. Ensure all bolts
are securely tightened. Secure all cabling & conduit.
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Earthing of the MIC400 camera
1. The camera module & housing are electrically isolated so the housing
should be safety earthed regardless. The safety earth should be a bonding
connection to the cameras outside case for example one of the securing
bolts.
2. The camera should be earthed at one point only to prevent earth loops &
thus hum bars showing on the control room monitor.
3. If the system is copper throughout & the camera pictures are fed back to
the control room coaxial copper cable, then the camera should be earthed
at the video termination point in the control room & nowhere else. In this
case the PCB “Earth Link” should be broken.
4. If the video is transmitted back to the control room via some non electrical
connecting medium, e.g. fibre optic, radio or microwave link, then the
camera should be earthed at the transmitter point in the psu. The PSU
“Earth Link” may be used for this purpose.
5. If dual earthing is unavoidable then a video isolation transformer should be
fitted between the two earths.
CAUTION: If the camera is mounted ball down it is
essential that the connector and base area of the
camera are completely sealed from water ingress.
CAUTION: Any water getting into the connector is
liable to cause corrosion to the connector pins leading
to unreliable operation of the camera unit.
CAUTION: To prevent water penetrating the composite
cable connector threads, the 25mm thread should be
sealed at final installation using PTFE tape.
Alternatively a suitable sealant may be liberally applied
to the thread prior to final tightening.
Lightning Protection
If the camera is fitted in a highly exposed place then consideration should be given
to lightning protection. A good earth bonding connection to the case itself will
provide protection against damage from secondary strikes.
Where there is a risk of a primary strike hitting the camera housing directly, it is
recommended that a separate lightning conductor be fitted within 0.5m of the
camera and at least 1.5m higher than the camera.
The construction of the housing itself is very capable of coping with secondary
strikes and no damage to the internal electronics or camera should result if correct
lightning protection is applied.
Underwater Installation
The MIC400 series are IP68 rated units, excepting the MIC400PA speakers which
are IP67, this allows complete submersion in water to a depth of 1M. The
MIC400UL and MIC400UT models allow submersion to a maximum depth of 25M
due to the special seals fitted to these models.
Typically the MIC400UL an MIC400UT are mounted inverted on a Deep Conduit
Adaptor fitted to the base, additional sealant or gaskets are applied to the joint of
the camera foot and the Deep Conduit Adaptor to ensure a watertight seal.
A suitable waterproof conduit gland and conduit is then used to carry the
composite cable to the surface for installation in the power supply. Wall Mount
Brackets (MIC-WMB) can also be used to mount the MIC400 underwater following
the same precautions as outlined above.
CAUTION: It is the responsibility of the installer to ensure
the correct water proof conduit glands, conduit and
gaskets/sealants are used for the installation to ensure no
water enters the cameras base and reaches the composite
cable connector. Failure to ensure a water free connector
will lead to corrosion of the camera connecter and to
camera failure. Care must also be taken to ensure that any
sealants used are non toxic to marine life.
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Electrical Connections
A purpose built composite cable for use with the camera is available; these cables
are pre-made with a Female terminated 12 way connector fitted to them for
attachment to the Male connector installed into the base of the camera.
The composite cable has no termination (free wires) at the other end for wiring into
the appropriate power supply. The standard colour coding used in these cables is
as shown below.
Table A – MIC Composite Cable Pin table
MIC400
Connector Pin
A Video Output Coax core
B Video Return Coax screen
C Tamper Sw Black
D Tamper Sw Rtn Brown
E Washer drive Rtn Grey
F Washer drive Orange
G Full Duplex Tx A. Blue
H Full Duplex Tx B. Violet
J Full Duplex Rx A.
K Full Duplex Rx B.
L Power input 1. Red
M Power input 2. Green
WARNING: Electrical Danger: Ensure all power is
disconnected before opening or working upon the Power
Supply Unit.
Installation must be carried out by suitably qualified
persons.
Signal Name Cable Wire
Colour
Yellow
Half Duplex Tx/Rx A.
White
Half Duplex Tx/Rx B.
CHAPTER 3 Power Supply Installation & Setup
The Power Supply Units provide all the support functions for connecting the
MIC400 cameras to third party equipment, they comprise of:
NON-IR Power Supply Units
MIC-240PSU, MIC-24PSU and MIC-115 PSU
The power supply provides power for a single MIC400 non-ir camera unit from
either a 240v AC source (MIC-240PSU), a 24v AC (MIC-024PSU) or a 115v AC
source (MIC-115PSU). The transformer fitted to these designs is a thermally
protected transformer that automatically cuts out if the transformer core
temperature exceeds 40 Degrees C. On cooling the transformer will become
operational again.
In addition the unit provides all the terminations required to connect a MIC400
camera to third party equipment.
A second independent 12v (600mA) power supply is also included to drive any
internally fitted optional interface cards.
Dimensions
Power supply enclosure:-225mm (W) x 70mm (H) x 195mm (D)
The Power Supply Unit provides all the support functions for connecting the
camera to third party equipment. It comprises of:
1) A weather resistant (IP55) plastic box fitted with four cable glands.
2) A power supply for the MIC400 camera.
3) A second power supply for driving various interface cards mounted internally
to the power supply box. e.g. washer drive card, alarm interface card.
4) Provision for a signal interface card, to connect telemetry to third party
equipment.
5) Screw termination of all cable into and out of the box.
6) Correct video termination for the camera coaxial cable.
7) Earth isolation and termination within the unit to correctly control Video
earthing and thus prevent Earth loop.
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PCB Earth Link
The PCB has one link option next to HD1 to allow the power supply to be set up for
different earthing schemes: The Earth Link should be broken if there is a separate
connection between video screen and earth. Usually occurs on copper connected
systems where all the copper video coaxes are taken back to the control room to
be connected to a central earth point. If fibre optics or other indirect connections
are used to get data and video to and from the control room then the earth link
should be left intact provided it is the only camera end earth reference point.
Power Supply Layout and Connections
Figure A - MIC-240PSU Layout
The Power supply PCB has the following connections as shown on Figure A:-
HD1 – Power Input Connector (screw terminal)
HD2 - Tamper Switch header (screw terminal)
HD3 - Composite cable header (Connections to camera head, screw terminal)
HD4 - Telemetry header (Molex Connection)
HD5 - Telemetry header (screw terminal)
HD6 - Washer pump header (screw terminal)
HD8 - Keyboard power connector (demo purposes only, not normally fitted)
CN1 - Video out connection header (BNC)
CN2 - Add on card header (plug in)
Figure A and the following tables show the connections required.
Table B – Power Connection to Header HD1
Live HD1-1
Neutral HD1-2
Earth HD1-3
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Table C - Composite cable to Power Supply HD-3 Connection Table
Composite
Cable Wire
Colour
Red AC supply HD3-1 Power
Green AC supply rtn. HD3-2 Power
White Rx + HD3-3 RxB
Yellow Rx - HD3-4 RxA
Drain Wire Gnd HD3-5 GND
Blue Tx - HD3-6 TxA
Violet Tx + HD3-7 TxB
Coax Core Video HD3-8 Video
Coax Screen Video Return HD3-9 Vid 0v
Black
(Optional)
Orange
(Optional)
Table D –Telemetry Connections to HD3, HD4 and HD5
Telemetry
Signal Name
RXB or Rx + Pin 3 P in 1 Pin 1
RXA or Rx - Pin 4 Pin 2 Pin 2
GND Pin 5 Pin 3 Pin 3
TXA or Tx - Pin 6 Pin 4 Pin 4
TXB or Tx + Pin 7 Pin 5 Pin 5
Function Terminal Box
Connector
Tamper Switch HD3-10 Tamp Sw
Wash drive HD3-11 Wash
HD3 HD4 HD5
Terminal
box ID
marking
Table E –Auxiliary connections (IR Lamps, PA Speakers and Heaters) to HD6
Composite
cable Wire
colour
Brown Heater* or IR Lamps**
Grey Heater* or IR Lamps**
*See page 19 for details on commissioning MIC400 cameras with the heater option
fitted.
**IR power supplies only, see MIC-IR Power Supplies on page for more details.
*** See page 19 for details on connecting the PA speakers.
Fuse ratings
The power supply houses 4 off 20mm fuses in fuse holders. The ratings for these
fuses if fixed on the low voltage secondary side but changes with input voltage on
the high voltage primary side.
The following table shows the fuse values fitted for the different supplies for
operating the power supply:
Note FS 4 does not exist
CAUTION: Connecting MIC400IR or MIC400PA units to
a MIC-PSU with the heater option enabled as this can
result in damage to the cameras. Please ensure that the
heater link is disabled if a MIC400PA is to be used or
ensure a MIC-IR-PSU is used with a MIC400IR camera
unit.
Function Terminal Box Connector
HD6-1
or PA speakers***
HD6-2
or PA speakers***
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MIC400 Series Camera | Installation and Operation Manual AAAEN | 17
Table F – Fuse Ratings for MIC-240PSU, MIC-24PSU and MIC-115PSU
Fuse ident Fuse function. Rating for 240v
primary
FS 1 MIC400 protection 1.6A glass Anti
surge (T)
FS 2 Primary protection. 200mA ceramic
quick blow
FS 3 Heater protection 1 1.6A glass Anti
surge (T)
FS 5 Heater protection 2 1.6A glass Anti
surge (T)
Rating for 115v
primary
1.6A glass Anti
surge (T)
500mA ceramic
quick blow
1.6A glass Anti
surge (T)
1.6A glass Anti
surge (T)
Installation Instructions
WARNING: Electrical Danger: Ensure all power is
disconnected before opening or working upon any Power
Supply Unit.
Installation must be carried out by suitably qualified persons
& all local safety regulations should be followed.
1. Locate the mounting position of the MIC-PSU so that it cannot be
interfered with either intentionally or accidentally, a lockable cabinet is
recommended.
2. Securely fix the MIC-PSU using M4 stainless steel screws & washers;
ensure the cable glands have sufficient room to allow for the cables to
enter.
3. Feed all cabling through the appropriate sized gland holes.
4. Connect the composite cable to HD3 following the colour coding as shown
in the Table C & printed on the PCB.
5. If a tamper switch relay is to be used, connect this at HD2.
6. Connect the Coaxial video cable to the CN1 header.
7. CN2 is for additional add on cards such as alarm inputs, video processors,
Bi-phase cards etc.
8. Telemetry connections are provided by headers HD3, HD4 and HD5 which
respectively enable crimp or screw terminations for connecting the MIC400
to the control room as per Table D.
9. Connect the power to HD1 carefully observing the polarity and voltage as
per Table B.
10. When wiring is complete, apply power & check the all four (4) LED’s are lit.
11. Following Installation when power is applied the following LEDs will light to
indicate:LED1 – 15vAC power on to camera
LED2 – 15vAC power on camera
LED4 – Power on for optional heater/speaker
LED5 – Power on for optional heater/speaker
12. Re-attach the enclosure lid & screw down until tight.
13. For installation of the MIC-WKT-KIT, MIC-ALM or MIC-BP-4 Bi-phase card
please refer to their respective manuals.
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MIC400 Series Camera | Installation and Operation Manual AAAEN | 18
MIC-12PSU Power Supply Unit
The power supply provides power for a single MIC400 non-ir camera unit from a 9v
DC to 29v DC source for installation of the MIC400 camera on vehicle mounted
applications.
Dimensions
Power supply enclosure – 225mm (W) x 70mm (H) x 195mm (D)
This is connected as per the MIC-240PSU as shown previously with the exception
of the following changes:-
12 or 24 Volt vehicle supply
This should be fed in to connection HD1 nominally marked as mains input,
connections should be as follows:-
Table G – Power Input wiring connections for MIC-12PSU
Positive HD1-1
Negative HD1-2
Earth and Negative HD1-3
WARNING: Electrical Danger: Ensure all power is disconnected
before opening or working upon any Power Supply Unit.
Installation must be carried out by suitably qualified persons & all
local safety regulations should be followed.
For vehicle mounted installation a specialist installer is
recommended.
CAUTION: It is extremely important to observe the correct polarity,
failure to do so will result in the destruction of the DC-DC power
supply.
CAUTION: This power supply was designed for negative earthed
vehicles only it is not suitable for use with positive earth vehicles.
The rating of fuse FS2 should be changed to a 2A quickblow as opposed to the
rating shown on the PCB.
Power Supply Layout and Connections
HD1 – Power Input Connector (screw terminal)
HD2 - Keyboard power connector (demo purposes only, not normally fitted)
HD3 - Composite cable header (Connections to camera head, screw terminal)
HD4 - Telemetry header (Molex Connection)
HD5 - Telemetry header (Screw terminal)
HD6 - Tamper Switch header (Screw terminal)
HD7 – Washer Pump Drive header (Screw terminal)
CN1 - Video out connection header (BNC)
CN2 - Add on card header (plug in)
Figure B – MIC12-PSU Layout
For 12V vehicle installations the composite cable wiring is identical to that shown
earlier in this manual on Table C
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MIC400 Series Camera | Installation and Operation Manual AAAEN | 19
Optional Cards and Kits for Non-IR MIC400 Cameras
The MIC400 has several optional cards and kits as described earlier.
Please refer to the respective manuals for details on their installation and
operation.
MIC-WKT Washer bracket, nozzle and pump card kit for non-ir cameras
MIC-ALM 8-input alarm card for non-ir cameras, includes washer pump drive
function
MIC-BP3 Bosch Bi-phase converter card for MIC-power supplies without an
expansion slot available including all IR psu’s
MIC-BP4 Bosch Bi-phase converter card for MIC power supplies with an
available expansion slot.
Commissioning MIC400PA and MIC400’s with heaters fitted.
MIC400PA
The MIC400PA has two (2) 6w, 8ohm, IP67 rated speakers connected in series to
allow for public address applications, these utilise the Brown and Grey wires on the
composite cable that are normally used for IR illuminators.
There are no connections for speakers on the power supply itself; the speakers are
connected directly to a third party amplifier and microphone.
To utilise the speakers please do the following:-
1. Disconnect the power supply from the power source; locate the Brown and
Grey wires in the composite cable.
2. Using a terminal block connect the Brown and Grey wires from the
speakers.
3. Feed the speaker cable through one of the conduit glands in the PSU
enclosure.
4. Connect the speaker cable from a third party amplifier and microphone to
permit the speakers to be used.
Heater Option
Applicable to the following power supplies only.
MIC-240PSU, MIC-115PSU, MIC-24PSU and MIC-12PSU only.
There are two links on the power supply printed circuit board which must be
changed to allow heater operation. Please do the following to enable the heaters to
function:-
1. Disconnect the power supply from the power source; locate the Brown and
Grey wires from the composite cable.
2. Locate the PCB links next to HD6, the default setting is 0V (shown below)
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MIC400 Series Camera | Installation and Operation Manual AAAEN | 20
3. Break the two solder links and trim away excess solder.
4. Solder the links from the left hand pads to the middle pads as shown next.
5. The power supply will now deliver +15vac to HD6.
6. Connect the heater wires Brown and Grey to the HD6 termination header
as labelled on the PCB and in.
7. The heaters are thermostatically controlled and will automatically turn on
at +5°C and turn off at +15°C.
8. Check all connections, reseal the PSU enclosure and reapply power.
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MIC400 Series Camera | Installation and Operation Manual AAAEN | 21
MIC400IR Power Supply Units
MIC-IR-240PSU, MIC-IR-115PSU, MIC-IR-24PSU and MIC-IR-12PSU
The power supplies for the MIC400IR cameras are available in a 230v/115v AC
source; a 24v AC source or a 12V DC source
A weather resistant (IP66) box prefitted with four cable glands.
A power supply for the MIC400 camera at 15v AC nominally.
A second isolated power supply for driving the IR illuminators, the operation of this
power supply is controlled by the camera itself via telemetry commands received
from the control room. The power supply operates with twin illuminators; this drive
is a constant current drive which automatically configures itself for IR lamp
operation. There are no adjustable items within the power supply except for the
three links discussed below.
Screw termination of all third party cables into and out of the box.
Correct video termination for the camera coaxial cable.
Dimensions
Power supply enclosure: - 260mm (W) x 90mm (H) x 120 (D)
The power supply provides a circuit for operating a 230v/115v mains driven
washer drive pump and reservoir system.
The power supply also supports 4 volt free alarm contact inputs which can be
made to activate presets within the camera but always notifies the control system
of the status of these alarms, HD2 provides the option for connection up to 4 alarm
inputs to the power supply. These can be tamper switches or inputs from other
sensors/switches.
Earth isolation and termination within the unit to correctly control video earthing
and thus prevent Earth loop.
Setting the Power Supply Link Options
The PCB has three optional links to allow the power supply to be set up for
different installations. If a link change is required this can usually be done with the
PCB in place and setting of links using a soldering iron and TCW link wire. The unit
is supplied with all links fitted. For the following special functions the associated
link should be cut out:
Earth Link 1 (left link) should be broken if there is a separate connection between
video screen and earth. Usually occurs on copper connected systems where all
the copper video coaxes are taken back to the control room to be connected to a
central earth point.
Earth link 2 (right link) should only be cut under special circumstances. This link
ensures that the metal case of the power supply is connected to earth. The
electronics / video screen earthing is controlled by earth link 1. If required a
separate heavy duty earth strap should be fitted to one of the four mounting bolts
on the outside of the box.
230v AC/115v AC Link
230v link should be removed and replaced by two separate links linking the two
pad pairs shown as 115v links if the power supply is to be run from an 115v AC
mains supply.
There are no other adjustable parts on the power supply.
Fuse Ratings
Mains feed to the transformer is protected by FS2 which is rated as a Ceramic fuse
at 600mA quick blow. Depending upon the setting of the links to the right of SK1
the terminal box can be supplied from 230v AC or 115v AC. The ident on the PCB
defines which links should be soldered into the PCB to achieve the desired
voltage. (Factory default is 230v AC).
If there are no other connections to the camera to earth via a locally connected
fibre interface unit or via a video/opto transmission system or some other third
party equipment, then the left Earth Link situated below FS4 should be left intact.
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MIC400 Series Camera | Installation and Operation Manual AAAEN | 22
There are 5 fuses fitted to the power supply. All are 20mm fuses. With the
following functions:
Table I – Fuse Ratings for MIC-IR-240PSU
Fuse Function Type Rating
FS1 15v AC secondary fuse.
Mic supply.
FS2 Mains input fuse for
transformer.
FS3 IR Lamp supply fuse. Glass 2.5A Quick
FS4 Mains fuse for Washer
drive.
FS5 15v AC secondary fuse.
MIC supply.
Glass 1.6A quick blow
Ceramic 600mA Quick
Blow
blow.
Ceramic 2Amp Quick
Blow.
Glass 1.6A Quick
Blow.
FIGURE D – MIC-IR-240PSU Layout
Power Supply Layout and Connections
HD1 - Power Input connector (screw terminal)
HD2 - Alarm Input header (screw terminal)
HD3 - Composite cable header (Connections to camera head, screw terminal)
HD4 - Telemetry header (Molex Connection)
HD5 - Telemetry header (screw terminal)
HD6 - IR Lamp header (screw terminal)
HD7 - Washer drive power input header (screw terminal)
CN1 - Coax Video Header (BNC Connector)
SK1 - Washer pump drive header (screw terminal)
WARNING: Fitting fuses other than the values described
above invalidates the product warranty and may result in
damage to the product or injury to the installer.
WARNING: 702-241 Issue 2 PCB ident shows FS3 as 1.6
Amps.
This ident is in error and the correct value is 2.5Amps.
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MIC400 Series Camera | Installation and Operation Manual AAAEN | 23
Table J - Alarm Input header for MIC-IR Power Supplies HD2
Connection Function
HD2 pin 1 Alarm 1
HD2 pin 2 0v
HD2 pin 3 Alarm 2
HD2 pin 4 0v
HD2 pin 5 Alarm 3
HD2 pin 6 0v
HD2 pin 7 Alarm 4
HD2 pin 8 0v
Table K –IR Lamp Connections HD6
Composite
cable Wire
colour.
Brown IR Lamp + HD6-1 IR+
Grey IR Lamp - HD6-2 IR-
Table L –Washer Pump Connection HD7
Signal Connection Ident
Washer pump Live HD7 pin 1 L
Washer pump Neutral HD7 pin 2 N
Function Terminal
Box
Connector
Terminal
box ID
marking.
Installation Instructions
To install the MIC-IR-240PSU and MIC-IR-115PSU please do the following:-
1. Locate the mounting position of the MIC-PSU so that it cannot be
interfered with either intentionally or accidentally, a lockable cabinet is
recommended.
2. Securely fix the MIC-PSU using M4 stainless steel screws & washers;
ensure the cable glands have sufficient room to allow for the cables to
enter.
3. Feed all cabling through the appropriate sized gland holes.
4. Connect the composite cable to HD3 following the colour coding as shown
in the Table B & printed on the PCB, connect all wires.
5. Connect the Brown and Grey wires for the IR lamps to HD6 as per Table J
6. Connect the Coaxial video cable to the CN1 header.
7. If alarms are to be used connect these to HD2 as per Table I above
8. Telemetry connections are provided by headers HD3, HD4 and HD5 which
respectively enable crimp or screw terminations for connecting the MIC400
to the control room.
9. Connect the power to HD1 carefully observing the polarity and voltage as
per Table A.
WARNING: Electrical Danger: Ensure all power is
disconnected before opening or working upon any Power
Supply Unit.
Installation must be carried out by suitably qualified persons &
all local safety regulations should be followed.
After removal of the lid take care of components C7, C9 and
IC2 heatsink. In normal operation these components can
reach a temperature of 55 Deg C.
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MIC400 Series Camera | Installation and Operation Manual AAAEN | 24
10. A washer drive is provided on this power supply, a mains rated relay is
fitted and pre-wired to the mains input feed via an on board fuse FS4
(rated at 2 Amps Ceramic quick blow) connection to a third party washer
pump system should be made via HD7 as per Table K.
11. Once connected the washer drive can be tested using the red SW1 which
should activate the pump. This will allow for priming the plumbing. When
pressed the LED, (LED3) next to the washer switch should illuminate. The
LED will also illuminate in response to telemetry commands to switch the
washer on
Washer function is selected at the control room end. Note that the
software in the camera prevents the washer from being run more than 10
seconds continuously. (This is to prevent the washer bottle from being
inadvertently emptied. The red button on the washer drive card can be
used to both test the washer operation and to prime the washer pump.
12. When wiring is complete, apply power & check the all six (6) LED’s are lit.
LED1 and LED2 when light show that 15v AC is available from the power
supply (i.e. the supply fuses are intact. There is no indication of the
operation of the Telemetry lines as this would increase the load on these
lines reducing the number of cameras that can be driven by a single
telemetry spur.
LED 3 illuminates when the washer drive relay is selected to on.
LED 4 monitors the internally generated +5v rail used to drive the alarm
interface circuits around HD2. This +5v supply is not available externally.
LED 5 illuminates when the IR supply is selected to on by the camera
telemetry.
LED 6 Pulses on/off when the MIC400 camera is correctly configured to
operate with the IR power supply.
13. When satisfied the PSU is functioning correctly, re-attach the enclosure lid
& screw down until tight.
. The Red LED on the washer PCB will illuminate when the
MIC-IR-12PSU
The power supply operates from a 12v DC source typically between 10.5v and 15v
DC, for example, a lead acid battery. The PSU provides power to a MIC400
camera at 18v DC nominally.
Current draw:
For the camera non-moving is 600mA. Worst-case current draw whilst moving is
1.5Amps
Max current draw with camera moving, wiper on and IR illuminators on is 3.8Amps.
Dimensions
Power supply enclosure: - 260mm (W) x 90mm (H) x 120 (D)
A weather resistant (IP66) box prefitted with four cable glands.
A second isolated power supply for driving the IR illuminators, the operation of this
power supply is controlled by the camera itself via telemetry commands received
from the control room. The power supply operates with dual illuminators. This drive
is a constant current drive which automatically configures itself for IR lamp
operation. There are no adjustable items within the power supply except for the
three links discussed below.
Screw termination of all third party cables into and out of the box.
Correct video termination for the camera coaxial cable.
The power supply provides a circuit for operating a 12v driven washer drive pump
and reservoir system.
The power supply also supports 4 off volt free alarm contact inputs, which can be
made to activate presets within the camera but always notifies the control system
of the status of these alarms.
Earthing; the power supply and all equipment connected to it is earthed to the –ve
side of the battery supply permanently.
Bosch Security Systems Issue 1
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