Bosch IDH182, GDR18V-1400, GDX18V-1600, IWHT180, HTH181 Operating/safety Instructions Manual

...
1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
Operating/Safety Instructions Consignes d’utilisation/de sécurité Instrucciones de funcionamiento y seguridad
IMPORTANT
Read Before Using
IMPORTANT
IMPORTANTE
Leer antes de usar
For English Version
See page 2
Version française
Voir page 14
Versión en español
Ver la página 27
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IDH182
IWBH182
2610051969.qxp_IDH182 IWBH182 1/15/19 10:39 AM Page 1
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▶ Work area safety
Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
▶ Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
▶ Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
General Power Tool Safety Warnings
Safety Symbols
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
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General Power Tool Safety Warnings
of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool. Carrying power tools with your finger
on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
▶ Power tool use and care
Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
▶ Battery tool use and care
Rech ar ge only with the c harger specified by the manufacturer. A charger
that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any
other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it
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Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a livewire
may make exposed metal parts of the power tool liveand could give the operator an electric shock.
Brace the tool properly before use. This tool produces a high output torque and without properly bracing the tool during operation, loss of control may occur resulting in personal injury.
Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or
against your body leaves it unstable and may lead to loss of control.
Do not drill, fasten or break into existing walls or other blind areas where electrical wir i n g m ay exist. If this situatio n i s
unavoidable, disconnect all fuses or circuit breakers feeding this worksite.
Alwa y s we a r sa f e ty g o gg l es o r ey e protection when using this tool.
Wear ear protectors when using the tool for extended periods. Prolonged exposure to
high intensity noise can cause hearing loss.
Use thick cushioned gloves and limit the exposure time by taking frequent rest periods. Vibration caused by hammer-drill
action may be harmful to your hands and arms.
Secure the material being fastened. Never hold it in your hand or across your legs.
Unstable support can cause loss of control and injury.
Avoid accidental starting. Be sure the forw a r d/ r ev er s e sw it c h is in th e off position before inserting battery pack.
Carrying appliances with your finger on the switch or inserting the battery pack into an appl i a nc e with th e switc h on i n vi t es accidents.
Remove battery pack before changing accessories. Accidental starting may occur
because battery appliances with a battery inserted are in the operative condition.
Be prepared for a reaction torque when “seating” or removing a fastener. The
screwdriver housing may tend to twist in the oppo s i te dire c ti o n of bi t rota t io n w h en “seating” or removing a fastener depending on the torque setting of the tool.
Do no t use du l l or da m a ge d impac t
Safety Rules for Cordless Impact Wrenches
General Power Tool Safety Warnings
away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with wate r. If liqui d contacts eyes, additionally seek medical help. Liquid
ejected fro m the ba ttery ma y cause irritation or burns.
Do not use a battery pack or tool that is damaged or modified. Damaged or modified
batte rie s ma y exh ib it un pre di cta bl e behaviour resulting in fire, explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature. Exposure
to fire or temperature above 265 °F may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly
or at temperatures outside the specified rang e may da ma ge the battery and increase the risk of fire.
▶ Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Never service damaged battery packs.
Service of battery packs should only be performed by the manufacturer or authorized service providers.
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sockets and accessories. When installing an accessory, insert the impact socket well onto the output drive. Be sure the output drive has locked onto the socket correctly.
Do not run the tool while carrying it at your side. A spinning bit could become
entangled with clothing and injury may result.
Pl a c e the tool onto the fa stener only when the screwdriver is switched off.
Rota t i ng driver to ol s can sli d e of f the fastener.
Do no t use this tool as a drill. Too l s equ i p ped wit h shut-off clutches are not
designed for drilling applications. The output drive can shut off automatically and without warning.
B
e careful when driving long screws – there is a risk of sliding off the fastener head depending on type of socket or bit used. First test the run-down of a fastener
and pay attention during the screw driving process to ensure you do not injure yourself if the tool bit or socket slid es of f of the fastener.
Additional Safety Warnings
GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.
Do not use AC only rated tools with a DC power supply. While the tool may appear to
work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.
Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely
control the power tool.
Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of th e to ol since interna l wi res may be misplaced or pinched or safety guard return sp rings may be improperly moun ted.
Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
Ensure the switch is in the off position before inserting battery pack. Inserting the
battery pack into power tools that have the switch on invites accidents.
Some dust created by
power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to ca use cance r, bir t h defects or oth e r reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from th e s e exposures varies, depending on how often you do this type of work. To reduce your e xposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Safety Rules for Cordless Impact Wrenches
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Symbols
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Designation / Explanation
V Volts (voltage)
Ah Amp hour (measurement of battery capacity)
A Amperes (current)
Hz Hertz (frequency, cycles per second)
W Watt (power)
kg Kilograms (weight)
min Minutes (time)
s Seconds (time)
Diameter (size of drill bits, grinding wheels, etc.)
n
0
No load speed (rotational speed at no load)
n Rated speed (maximum attainable speed)
.../min
Revolutions or reciprocation per minute (revolutions, strokes, surface speed, orbits etc. per minute)
0 Off position (zero speed, zero torque...)
1, 2, 3, ...
I, II, III,
Selector settings (speed, torque or position settings. Higher number means greater speed)
0
Infinitely variable selector with off (speed is increasing from 0 setting)
Arrow (action in the direction of arrow)
Alternating current (type or a characteristic of current)
Direct current (type or a characteristic of current)
Alternating or direct current (type or a characteristic of current)
Class II construction (designates double insulated construction tools)
Earthing terminal (grounding terminal)
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Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbols
Symbol Designation / Explanation
Designates Li-ion battery recycling program
Designates Ni-Cad battery recycling program
Alerts user to read manual
Alerts user to wear eye protection
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this component is recognized by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
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Functional Description and Specifications
Disconnect battery pack from tool before making any assembly, adjustments or changing accessories. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Cordless Impact Drivers IDH182
Model number IDH182
Voltage rating 18 V
No-Load Speed Impact Rate Setting 1: 0-1300/min 0-1100/min Setting 2: 0-2000/min 0-2600/min Setting 3: 0-2800/min 0-3200/min Maximum torque 1,650 in-lbs
Maximum Capacities
Chuck size 1/4" Hex-shank with power groove Output drive 1/2" Square drive with Friction Ring
FIG. 1
LOCKING
SLEEVE
VENTILATION
OPENINGS
FORWARD/REVERSING
LEVER & TRIGGER LOCK
VARIABLE SPEED
TRIGGER SWITCH
BATTERY PACK
RELEASE BUTTON
BATTERY PACK
BELT CLIP
(Optional Accessory)
BIT AND BIT
STORAGE AREA
RUBBERIZED GRIP
BUILT IN WORK LIGHT
BIT
WORK LIGHT
ON/OFF BUTTON
VARIABLE SPEED
SELECTOR
VARIABLE SPEED
CONTROL INDICATOR
OUTPUT DRIVE
Battery Packs/Chargers
Please refer to the battery/charger list, included with your tool.
Allowed ambient temperature
– during charging
– during operation/storage
32...113 °F (0...+45 °C) –4...122 °F (–20...+50 °C)
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Functional Description and Specifications
Disconnect battery pack from tool before making any assembly,
adjustments or changing accessories. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Cordless Impact Wrenches IWBH182
FIG. 1a
VENTILATION
OPENINGS
FORWARD/REVERSING
LEVER & TRIGGER LOCK
VARIABLE SPEED
TRIGGER SWITCH
BELT CLIP
(Optional Accessory)
RUBBERIZED GRIP
BUILT IN WORK LIGHT
OUTPUT DRIVE
Model number IWBH182
Voltage rating 18 V
No-Load Speed Impact Rate Setting 1: 0-1300/min 0-1100/min Setting 2: 0-2000/min 0-2600/min Setting 3: 0-2800/min 0-3200/min Maximum torque 1,650 in-lbs
Maximum Capacities
Output drive 1/2" Square drive
BATTERY PACK
RELEASE BUTTON
BATTERY PACK
WORK LIGHT
ON/OFF BUTTON
VARIABLE SPEED
SELECTOR
VARIABLE SPEED
CONTROL INDICATOR
Battery Packs/Chargers
Please refer to the battery/charger list, included with your tool.
Allowed ambient temperature
– during charging
– during operation/storage
32...113 °F (0...+45 °C) –4...122 °F (–20...+50 °C)
2610051969.qxp_IDH182 IWBH182 1/15/19 10:39 AM Page 9
Disconnect battery pack
from tool before making any assembly, adjustments or changing accessories. Such pr e ventive safety
measures reduce the risk of starting the tool accidentally.
INSERTING AND REMOVING
ACCESSORIES
(Model IDH182 only)
To avoid loss of control,
ensure bit is locked in chuck by pulling on bit after it has been inserted. The chuck accepts only standard
1/4" hexagonal shank accessories with power groove.
Your tool is equipped with a Socket-Ready™ quick release chuck. The Socket-Ready™ chuck includes a 1/4" hex chuck designed for impact ready bits and accessories and a 1/2" square drive for use with impact wrench sockets.
When using the 1/4" hex chuck insert a bit or accessory by simply pulling the locking sleeve forward and inserting the desired accessory into the chuck and release locking sleeve (Fig. 2). To remove a bit or accessory, pull locking sleeve forward and simply remove it from the chuck.
(Model IWBH182 and IDH182 only)
When using the 1/2" square drive, attach only high quality impact ready accessories with the proper size square drive designed for use with impact wrenches. To install a socket, simply push completely onto output drive.
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Assembly
Operating Instructions
INTENDED USE
This tool is intended for the fastening and loosening of bolts, nuts and various threaded fasteners. This tool is not intended for use as a drill.
VARIABLE SPEED CONTROLLED
TRIGGER SWITCH
Your tool is equipped with a variable speed trigger switch. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The speed can be adjusted from the minimum to maximum nameplate RPM by the pressure you apply to the trigger. Apply more pressure
to increase the speed and release pressure to decrease speed (Fig. 1).
BRAKE
When th e trigge r switch is rele a s ed it activates the brake to stop the chuck quickly. This is especially useful in the repetitive driving and removal of screws.
VARIABLE SPEED CONTROL SELECTOR
The speed of the power tool can be adjusted by toggling the variable speed control on the foot of the drill. The speed of the drill is indicated by the indicator lights at the foot of
OUTPUT
DRIVE
SOCKET
FIG. 3
LOCKING SLEEVE
FIG. 2
SCREWDRIVER
BIT
BIT HOLDER
SCREWDRIVER BIT
CHUCK
FRICTION
RING
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BUILT IN WORK LIGHT
Your tool is also equipped with three work lights for better visibility when driving. The lights turn on when the trigger is pulled or when the l i ght bu t t o n at the foot o f the dri l l is activated. The light will automatically turn off within 20 second after releasing the trigger or may be turned off manually by pressing the light button at the foot of the drill (Fig. 5).
BIT STORAGE AREA
Your tool is equipped with a bit and storage area that is conveniently located in the handle base where it is always handy and unlikely to get lost or misplaced (Fig. 5).
BELT CLIP (Optional Accessory)
When the tool is attached to the belt, position yourself to avoid entanglement with surrounding objects. Unexpected entanglement could cause the tool to fall resulting in injury to the operator or bystanders.
The optional belt clip accessory will allow you to conveniently attach your tool to your belt. This feature will allow you to have both hands free
when climbing a ladder or moving to another work area.
The belt clip can be attached to either side of the tool by securing it with a mounting screw. Always make sure you securely tighten the mounting screw before use (Fig. 5).
To use clip, turn tool upside down and attach to your belt.
FORWARD/REVERSING
LEVER & TRIGGER LOCK
Af ter tool use, lock
trigger in “OFF” position to hel p preve nt acci dental starts and accidental discharge.
Your tool i s equ i p p e d wi t h a fo r w a r d / reversing lever and trigger lock located above the trigger (Fig. 4). This lever was designed for changing rotation of the bit, and for locking the trigger in an “OFF” position.
For forward rotation, (with chuck pointed away from you) move the lever to the far left.
For reverse rotation move the lever to the far right. To activate trigger lock move lever to the center off position.
Do not change direction
of rotation until the tool comes to a complete stop. Shifting during
rotation of the chuck can cause damage to the tool.
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FIG. 5
BELT CLIP
(Optional Accessory)
BIT AND BIT
STORAGE AREA
FIG. 4
FORWARD/REVERSING
LEVER & TRIGGER LOCK
t
he drill located next to the variable speed control selector button. The lowest speed setting is indicated by one green LED light turned and the hightest setting is indicated by all three grean LED lights turning on (Fig. 1).
N
o -Load Speed impact Rate
Setting 1: 0-1300/min 0-1100/min
Setting 2: 0-2000/min 0-2600/min
Setting 3: 0-2800/min 0-3200/min
WORK LIGHT
ON/OFF BUTTON
2610051969.qxp_IDH182 IWBH182 1/15/19 10:39 AM Page 11
Operating Tips
You will extend the life of your bits and do neater work if you always put the bit in contact with the work before pulling the trigger. During the oper a tion, hold the tool firmly and exert light, steady pressure. Too much pressure at low speed will stall the tool. Too little pressure will keep the bit from cutting and cause excess friction by sliding over the surface. This can be damaging to both tool and bit.
DRIVING WITH VARIABLE SPEED
The technique is to start slowly, increasing the speed as the screw runs down. Set the screw snug ly by slowing to a stop. Prior to driving screws, pilot and clearance holes should be drilled.
Always hold the machine straight on the bolt to be tightened.
The best method to determine the r i g ht impacting/tightening duration is by means of a tri a l . F o r s m all screws, the right impacting/tightening duration can be reached in less then 0.5 Sec. Therefore, work with low RPM and switch the machine off immediately when the screw is tight and the impacting sound can be heard.
For screwing larger, longer wood screws into hard material, pre-drilling is the best method.
TIGHTENING TORQUE
(Models IDH182 & IWBH182 only)
The tightening torque depends on the duration of the impacting/tightening action. The largest tightening torque is achieved after approx. 6 to 10 Sec. impacting/tightening action.
The torqu e build - u p dep e n ds on the following factors:
• Hardness of the bolts/nuts.
• Type of washer (disk washer, spring washer, seal).
• Hardness of the material to be joined.
• Lubricating effect at the surfaces of the junction.
This leads to the following application cases: Hard case: The joining of metal to metal with a
disk washer. The maximum torque is reached after a relative short impacting/tightening action.
Medium case: The joining of metal to metal where spring ring washer, disk spring washer, stud bolts or bolts/nuts with conical seats are used.
Soft case: The joining of e.g. metal to wood or insulation material.
For middle or soft joining cases, the maximum tightening torque is less as for hard cases. Therefore, a longer impacting/tightening action is ne c essary to arrive at the maximum tightening torque.
FASTENING WITH SCREWS
This procedure shown in (Fig. 7) will enable you to fasten ma terials together with your tool without stripping, splitting or separating the material.
INSERTING AND RELEASING BATTERY
PACK
Set Forward/Reversing lever to the center (off position). Slide charged battery pack into the housing until the battery pack locks into position (Fig. 6).
Your tool is equipped with a secondary locking
lat c h to pre v e nt the ba ttery pack from completely falling out of the handle, should it become loose due to vibration.
To remove the battery pack, press the battery pack release button and slide the battery pack forward.
Press the battery pack release button again and slide the battery pack completely out of tool housing (Fig. 6).
FIG. 6
2. Drill same diameter as screw shank.
3. Countersink same diameter as screw head.
1. Drill 2/3 diameter and 2/3 of screw length for soft materials, full length for hard materials.
Screw
Apply a slight even pressure when driving screws.
FASTENING WITH SCREWS
FIG. 7
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