Bosch HIIP055U/01, HII8055U/01 Installation Guide

Electric and Induction Ranges

Installation Instructions

Slide-In Ranges

HEI8054C, HEI8054U, HEIP054C, HEIP054U, HIIP055C, HIIP055U, HII8055C, HII8055U

Table of Contents

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This Bosch Appliance is made by

BSH Home Appliances Corporation

1901 Main Street, Suite 600

Irvine, CA 92614

Safety Definitions . . . . . . . . . . . . . . . 1

Safety . . . . . . . . . . . . . . . . . . . . . . . . . 1

Preparation . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . 3

Tools and Parts Needed . . . . . . . . . . . . . . . . 3

Parts Included . . . . . . . . . . . . . . . . . . . . . . . . 3

Additional Parts Needed for Hard-Wired

Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Remove Packaging . . . . . . . . . . . . . . . . . . . . 3

Installation Checklist . . . . . . . . . . . . . . . . . . 3

General Information . . . . . . . . . . . . . . . . . . . 4

Overall Dimensions . . . . . . . . . . . . . . . . . . . . 4

Location Level and Plumb . . . . . . . . . . . . . . . 4

Installation Hints . . . . . . . . . . . . . . . . . . . . . . 4

Electrical Requirements . . . . . . . . . . . . . . . . . 4

Cabinet Requirements . . . . . . . . . . . 5

Install Ventilation . . . . . . . . . . . . . . . . . . . . . . 5

Required Clearance . . . . . . . . . . . . . . . . . . . . 5

Prepare Walls and Floor . . . . . . . . . . . . . . . . 6

Countertop Requirements . . . . . . . . . . . . . . . 6

Installation Procedure . . . . . . . . . . . 7

Installation of the Anti-Tip Bracket . . . . . . 7

Electrical Connection . . . . . . . . . . . . . . . . . 7

Connect Flexible Conduit . . . . . . . . . . . . . . . 10

Complete the installation . . . . . . . . . . . . . . . 11

Removing the Oven Door . . . . . . . . . . . . . . 13

Replacing the Oven Door . . . . . . . . . . . . . . 14

Removing the Warming Drawer . . . . . . . . . . 15

Replacing the Warming Drawer . . . . . . . . . . 15

Testing Operation . . . . . . . . . . . . . . . . . . . 15

Service . . . . . . . . . . . . . . . . . . . . . . . 16

Before Calling Service . . . . . . . . . . . . . . . . . 16

9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Safety Definitions

9 WARNING

This indicates that death or serious injuries may occur as a result of non-observance of this warning.

9 CAUTION

This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.

NOTICE: This indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.

Note: This alerts you to important information and/or tips.

Safety

9 WARNING

If the information in this manual is not followed exactly, fire or shock may result causing property damage or personal injury.

9 WARNING

TIP OVER HAZARD!

A child or adult can tip the range over and be killed. Verify that the anti-tip bracket is securely installed. Ensure the anti-tip bracket is engaged whenever the range is moved to a new location.

Do not operate the range without the anti-tip bracket in place. Failure to follow the instructions in this manual can result in death or serious burns to children and adults.

Check for proper installation and use of the anti-tip bracket. Carefully tip the range forward pulling from the back to ensure that the anti-tip bracket engages the range leg and prevents tip-over. Range should not move more than 1” (2.5 cm).

Appliance Handling Safety

9 CAUTION

9 WARNING

Do not repair or replace any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by a qualified technician.

• Ask your dealer to recommend a qualified technician and an authorized repair service.

• Install only per the installation instructions provided in the literature package accompanying this range.

• Never modify or alter the construction of the range including by removing leveling legs, panels, wire covers, anti-tip brackets or screws, or any other part of the appliance.

PLEASE READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE.

• Unit is heavy and requires at least two persons or proper equipment to move.

• Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

• Do not use the oven or warming drawer (if equipped) for storage.

Do not lift appliance by the oven door handle. Remove the oven door for easier handling and installation. See the section “Removing the Oven Door” in the range Use and Care manual.

Disposing of Packaging Materials

Remove all tape and packaging before using the range. Properly dispose of the carton and plastic bags after unpacking the range. Never allow children to play with packaging materials.

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9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Safety Codes and Standards

This appliance complies with one or more of the following Standards:

• UL 858, Household Electric Ranges

• CAN/CSA-C22.2 No. 61 Household Cooking Ranges

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

Installation Location

To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinet.

Verify that cabinets above the range are a maximum of 13" (330 mm) deep.

Child Safety

Do not store items of interest to children in the cabinets above the range or on the backguard of a range. Children climbing on the range to reach items could be seriously injured.

Important - Save these instructions for the local electrical inspector's use.

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

Refer to data plate for more information. See "Data Plate" under "Service" for data plate location.

9 WARNING

State of California Proposition 65 Warnings:

This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

IMPORTANT SAFETY NOTICE: The California Safe Drinking and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the state to cause cancer, birth defects or other reproductive harm, and requires businesses to warn customers of potential exposure to such substances.

Electric Safety

Before you plug in an electrical cord, be sure all controls are in the OFF position.

Be sure your appliance is properly installed and grounded by a qualified technician in accordance with the National Electrical Code ANSI/NFPA 70 latest edition and local electrical code requirements.

Local codes vary. Installation, electrical connections and grounding must comply with all applicable codes.

For appliances equipped with a cord and plug, do not cut or remove the ground prong. It must be plugged into a matching grounding type receptacle to avoid electrical shock. If there is any doubt as to whether the wall receptacle is properly grounded, the customer should have it checked by a qualified electrician.

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

Only a power supply cord kit rated for this appliance and marked “for use with ranges” shall be used.

Installer - show the owner the location of the circuit breaker or fuse. Mark it for easy reference.

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Preparation

Before You Begin

Tools and Parts Needed

• 40 or 50 Amp power supply cord kit with strain relief (depending on local code).

Note: Not necessary for Canadian installations, cord is preinstalled at factory.

• Measuring Tape

• Phillips Head Screwdriver

•1¼" Wrench

• Pencil

• T-20 Torx Screwdriver

• Screws (2) and Anchors (2) for Anti-Tip Bracket (Style will vary depending on mounting surface)

• Level

• Drill and Drill Bit (3/16" masonry bit for concrete screws)

• Soapy Water

• Safety Gloves and Goggles

• Cloth or Cardboard (Optional - to Protect Floor)

Parts Included

• Anti-Tip Bracket

• 2 wood screws

• 2 anchorless concrete screws

• Foam Tape (unless already installed on underside of cooktop sides)

• Terminal lugs (for use with hard-wired installations) Note: Terminal lugs are not necessary for Canadian

installations.

Additional Parts Needed for Hard-Wired Installations

• Flexible conduit

• Torque wrench

• Remove cardboard corner posts, making sure that any posts or other packaging materials running between corner posts are also removed.

• Remove all internal packaging and tape.

• Leave bottom of packaging in place until it is close to the cabinet opening for the range.

Installation Checklist

Please refer to the pages following for complete installation instructions. Use this checklist to verify that you have completed each step of the installation process. This can help you avoid mistakes.

___ 1. Before installing the range, be sure to verify the

cabinet dimensions are correct for your unit and that the required electrical connections are present.

___ 2. Refer to the installation manual for content

regarding Safety, Cabinet Dimensions, Removing Packaging, Electrical Installation, Testing the Installation and Customer Service.

___ 3. Removing the oven door and warming drawer prior

to installation reduces the unit weight and makes the range easier to move. Additionally, the removal of the oven door provides access to handhold for lifting.

___ 4. Move the range unit into place in front of the

installation opening, leaving the bottom packaging on the unit to avoid damaging flooring.

___ 5. Plug the range into a properly configured

receptacle.

___ 6. Protect the flooring from damage, then lift the

range off of the bottom packaging and slide the range all the way into place, making sure to route the power cord correctly.

___ 7. Reinstall the oven door and warming drawer

removed in step 3 above.

___ 8. Consult the complete installation instructions and

follow the remainder of the procedures listed, including performing an operation test.

Note: Power supply cord kit is not necessary for hard-wired installations.

Remove Packaging

• If straps are present, cut the straps.

• Cut plastic down back of unit making sure not to cut the unit.

• Remove plastic film.

• Lift cardboard around the top portion of the unit, off of the unit.

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General Information

Overall Dimensions

Dimension Inches Centimeters

Height 36½” - 38” 92.7 cm - 96.6 cm

Width 31½” 80 cm

Depth 26¾” 68.1 cm

Location Level and Plumb

For best results, cabinets, countertops, walls and floors in the installation location should be as level and plumb as possible. Variance may cause damage to countertops and floors during installation, and may adversely affect cooking and baking performance.

electric codes in your region.

Electrical kW Rating

Ranges are dual rated for use on either 120/240 VAC or 120/208 VAC. Check the data plate for the kW rating. Reference the kW rating in the table below to determine amperage requirements.

VOLTS

A/C 120/240 60 13.0 40 or 50 amps* 120/240 60 13.8 40 or 50 amps* 120/208 60 9.8 40 or 50 amps* 120/208 60 10.4 40 or 50 amps*

* Varies by location. Check local codes.

HZ RATING

CIRCUIT

BREAKER

Installation Hints

To make the range lighter and easier to handle during installation, remove the range oven door and warming drawer (see “Removing the Oven Door” on page 13).

If the warming drawer is not removed,then tape must be placed securely on the warming drawer before installation to prevent it from opening while the range is being installed.

Place a piece of cardboard or cloth under the range during installation to protect floors.

Electrical Requirements

Refer to data plate for more information. See the product “Data Plate” in the section on Service in this manual.

We recommend that the range be installed with a power cord set (not supplied with U.S. models). The electrical rating of the power cord set must be 120/240 volt, 40 amperes minimum. The power cord set must be marked “For Use with Ranges.” Always use a new power cord.

Verify that wiring to the house is adequate. Contact your local utility company to verify that the present electric service to your home is adequate. In some instances, the size of the wiring to the house and service switch must be increased to handle the electrical load demanded by the range.

Electric Outlet Location

A flush mount 208/240 VAC dedicated circuit outlet is required. Use the diagram below to make sure your installation in properly prepared for the range. Note the available space for the electrical outlet is shown in box (E) in the illustration following.

Some wiring codes require a separate circuit with separate disconnect switch and fuses either in the main entrance panel or in a separate switch and fuse box.

The range requires a minimum of a three-wire 120/240 or 120/208 volt, 40 - 50 amp, 60 Hz AC circuit. Check local codes for proper amperage ratings. A four-wire connection is preferred. Most local building regulations and codes require that electrical wiring be done by licensed electricians. Be sure to install your range according to the

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Required Clearance

Cabinet Requirements

This unit is designed for installation near adjacent walls and projecting surfaces constructed of combustible materials. Prepare the countertop and cabinets.

Allow a minimum of 30" (76.2 cm) between cabinets

where range is to be installed. No side clearance is required. Height is set by adjusting the range legs (see later section, “Complete the installation” on page 11).

Note: The slide-in range can also replace a freestanding range. In this case, verify that the opening is

at least 30" (76.2 cm).

Install Ventilation

These instructions were determined using standard American cabinets. Standard base cabinets measure 36" (91.4 cm) high x 25" (63.5 cm) deep. Cabinets over the cooking surface and cabinets adjacent to those over the cooking surface measure 13" (33 cm) deep from backwall. If nonstandard cabinets are used, care should be taken to alter dimensions accordingly.

9 WARNING

From cooktop to materials above:

• There must be a minimum clearance of 30” (762 mm) between the top of the cooking surface and the bottom of an unprotected wood or metal cabinet.

• Bosch recommends the minimum clearances shown in the installation diagrams contained in this manual. Clearances from non-combustible materials are not certified by CSA. Clearances less than shown in the installation diagrams must be approved by local codes and/or by the local authority having jurisdiction.

From the cooking surface to side materials:

No clearance is required from unit walls to adjacent vertical combustible walls on rear, right or left.

Bosch strongly recommends the installation of a ventilation hood above this range. For most kitchens, a certified hood rating of not less than 300 CFM is recommended. The range hood must be installed according to instructions furnished with the hood.

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Note: Some cabinet finishes cannot survive the temperatures allowed by safety standards, particularly selfcleaning ovens; the cabinets may discolor or stain. This is most noticeable with laminate cabinets.

Flame retardant materials bear the mark:

UNDERWRITERS LABORATORIES INC. CLASSIFIED MINERAL AND FIBER BOARDS SURFACE BURNING CHARACTERISTICS, followed by the flame spread and smoke ratings. These designations are shown as “FHC (Flame Spread/Smoke Developed)“. Materials with “O” flame spread ratings are flame-retardant. Local codes may allow other flame spread ratings. It is the responsibility of the installer to ensure installation is in accordance with these ratings.

Prepare Walls and Floor

Seal any holes in the walls or floor. Remove any obstructions (extra electrical or gas connections, etc.) so that range will rest against wall properly.

Countertop Requirements

Countertops must be smooth and level.

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Installation Procedure

Installation of the Anti-Tip Bracket

Electrical Connection

The range may be connected using an electric range cord (as specified in the Electrical Requirements section preceeding) or using a flexible conduit electrical

connection.

9 WARNING

A child or adult can tip the range over and be killed.Verify that the anti-tip bracket is securely installed. Ensure the anti-tip bracket is engaged when the range is moved.

The range can tip forward, potentially causing injury and damage, if the anti-tip bracket is not properly installed. Do not operate the range without the anti-tip bracket in place.

Steps to Install the Anti-Tip Bracket

1. Adjust height of range to match countertop height and level it by rotating the adjustable leg supports on the bottom of the range, using a 1¼" wrench.

2. Position the bracket as shown below in the back left corner of the installation opening, against the back wall and the left cabinet wall. Mount the bracket using two screws into either the floor or the base of the adjacent cabinet. Note: The mounting surface must be secure. When mounting to the cabinet wall make sure the screws engage the frame of the cabinet, not the thin wall of the cabinet only. Do not use a block or spacer to fill a gap between the anti-tip bracket and the cabinet wall.

3. Secure the bracket with two screws to the floor or to the base of the cabinet wall. Depending on the floor or cabinet material, use wood or anchorless concrete screws (included). Concrete screws require the use of a 3/16" masonry bit. Screws should provide firm attachment into solid wood or flooring. Do not attempt to anchor into drywall.

Do not use an extension cord. If the power supply cord is too short, have a qualified electrician install an outlet near the appliance.

Note: In Canada, the range is shipped from the factory with the range cord already installed. Continue to “Complete the installation” on page 11.

Note: It is recommended that only qualified persons add a power cord or make electrical connections to this appliance.

For installations other than those in Canada, connect the range cord at the terminal block. Access the terminal block by removing the cover in the lower left hand corner of the range back panel.

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Install Strain Relief

Place strain relief in knockout below terminal block.

9 WARNING

The strain relief provided with your range cord must be properly installed. Strain reliefs vary. Carefully read and follow the instructions included with your strain relief.

3-Wire Hookup 4-Wire Hookup

1. In the knockout panel below the terminal block, remove the knockout that fits the strain relief that comes with your range cord.

2. Feed the range cord through the hole and the strain relief up to terminal block. Allow for slack in the cord between the strain relief and terminal block.

3. Once the cord length/slack has been adjusted, attach the strain relief per instructions included with strain relief.

Tip: The knockout panel (below the terminal block) can be removed from the range to install the strain relief. Remove the panel from range, install strain relief in panel and reattach. DO NOT remove entire range back panel.

Preparation for Power Connection

9 WARNING

Risk of Electric Shock or Fire. Grounding through the neutral conductor is prohibited for new branchcircuit installations (1996 NEC), mobile homes, and recreational vehicles, or in an area where local codes prohibit grounding through the neutral conductor.

For installations where grounding through the neutral conductor is prohibited: (a) disconnect the link from the neutral, (b) use grounding terminal or lead to ground unit, (c) connect neutral terminal to lead branch circuit neutral in the usual manner. When the appliance is to be connected by means of a cord kit, use 4-conductor cord for this purpose.

R= Red W = White GS = Grounding Strip B = Black

9 WARNING

To prevent electrical shock, the grounding prong on the range cord should not be cut or removed under any circumstances. It must be plugged into a matching grounding type receptacle and connected to a correctly polarized 240-Volt circuit. If there is any doubt as to whether the wall receptacle is properly grounded, have it checked by a qualified electrician.

Four-wire Range Cord Connection (Recommended Method)

1. Disconnect electrical power at breaker box. Remove the terminal block cover to expose the terminal block.

2. Remove the top nut (has an attached locking washer) from each post.

Note: DO NOT remove the second nut/washer on each post; these must stay in place to anchor the internal wiring attached to the terminal block.

R= Red W = White G = Green B = Black

Use only cord kits rated 125/250 volts, 40 amperes (minimum), and labeled “For Use with Ranges”. Strain relief provided with the cord must be installed per instructions included with the cord.

3. Remove screw from the bottom end of the ground strap.

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4. Remove the green grounding screw from the lower end of the grounding strap. Remove the upper end of the grounding strap from the center post of the junction bar. Rotate the grounding strip (A) so that the wide end is up and align the hole with the grounding hole below the terminal block. Use the green grounding screw (B) to attach the green wire (G) on top of grounding strap. Tighten the grounding screw firmly, but do not overtighten.

5. Attach the red wire to the left junction block terminal using one of the nut/washers removed in step 2.

the unit may be connected to the power supply via a threewire connection.

1. Disconnect electrical power at breaker box.

2. Remove the terminal block cover to expose the terminal block.

3. Remove the top nut (has an attached locking washer) from each terminal post.

Note: DO NOT remove the second nut/washer on each post. These must stay in place to anchor the internal wiring attached to the terminal block.

6. Attach the white wire to the center junction block terminal using one of the nut/washer parts.

7. Attach the black wire to the right junction block terminal using one of the nut/washer parts.

8. Tighten all connections securely and replace terminal block cover.

9. Properly secure strain relief (see previous section).

Note: DO NOT plug in the range at this time.

Three-wire Range Cord Connection (Alternate Method)

The four-wire connection (above) is preferred, but where local codes and ordinances permit grounding through the neutral and where conversion to four-wire is impractical,

4. Attach the white wire to the center junction block terminal using one of the nut/washer parts.

5. Attach the red wire to the left junction block terminal using one of the nut/washer parts removed in step 2.

6. Attach the black wire to the right junction block terminal using one of the nut/washer parts.

7. Tighten all connections securely and replace terminal block cover.

8. Properly secure strain relief (see previous section).

Note: DO NOT plug in range at this time.

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