Bosch HES5022C, HES7252U, HES232U, HES235U, HES236C User Manual

...
Electric Free-Standing Range
Cuisinière amovible électrique Estufas eléctricas autoestables
Installation Instructions
Instructions d’installation Instrucciones de Instalación

Table of Contents

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tools and Parts Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Additional Parts Needed for Hard Wire Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Parts Included . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cabinet Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Prepare Walls and Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Prepare Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install Strain Relief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connect Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Attach Anti-Tip Bracket to Floor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Complete the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Data Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Questions?
1-800-944-2904
www.boschappliances.com
5551 McFadden Ave.
Huntington Beach, CA 92649
We look forward to hearing from you!

Important Safety Instructions

READ AND SAVE THESE INSTRUCTIONS
Important Safety Instructions
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
Ask your dealer to recommend a qualified technician and an authorized repair service.
Install only per installation instructions provided in the literature package for this range.
Important - Save for local electrical inspector’s use.
Safety Codes and Specifications
Be sure your appliance is properly installed and grounded by a qualified tech­nician in accordance with the National Electrical Code ANSI/ NFPA No. 7 lat­est edition and local electrical code requirements.
Local codes vary. Installation, electrical connections and grounding must comply with all applicable codes.
This appliance has been tested in accordance with ANSI/UL 858 Standard for Safety for Household Ranges and CAN/CSA-22.2 No. 61 National Standard of Canada for Household Cooking Ranges. It is the responsibility of the owner and the installer to determine if additional requirements and standards apply in specific installations.
Equipment and Usage Safety Requirements
Unit is heavy and requires at least two persons or proper equipment to move.
Stepping, leaning or sitting on the doors or drawers of this range can result in serious injuries and also cause damage to the range.
Do not allow children to climb or play around the range. The weight of a child on an open door may cause the range to tip, resulting in serious burns or other injury.
Do not store items of interest to children in the cabinets above a range or on the backguard of a range. Children climbing on the range to reach items could be seriously injured.
To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is provided, the risk can be reduced by installing a range hood that projects a minimum of five inches (12.7 cm) beyond the bottom of the cabinets.
Remove all tape and packaging before using the range. Destroy the packag­ing after unpacking the range. Never allow children to play with packaging material.
Do not repair or replace any part of the appliance unless specifically recom­mended in the manuals. All other servicing should be done by a qualified technician. This may reduce the risk of personal injury and damage to the range.
Never modify or alter the construction of a range by removing leveling legs, panels, wire covers, anti-tip brackets/screws, or any other part of the product.
DO NOT LIFT RANGE BY DOOR HANDLE.
Remove the door for easier handling and installation. See ‘Removing Oven Door’ in the Maintenance section of the Use and Care Manual.
Do not use the warming drawer (if equipped) or oven for storage.
Hidden surfaces may have sharp edges. Use caution when reaching behind or under range.
English 1
Power Requirements and Electrical Grounding Instructions
Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.
Know how to disconnect the power to the range at the circuit breaker or fuse box in case of an emergency.Installation

Installation

Before You Begin

Tools and Parts Needed 50 Amp Power Supply Cord Kit (not necessary for Canadian installations)

Measuring Tape
Phillips Head Screwdriver
1-1/4” (31.8 mm) Wrench
•Pencil
T-20 Torx Screwdriver
Screws (2) and Anchors (2) for Anti-Tip Bracket (Style will vary depending on mounting surface)
•Level
Drill and Drill Bit
Safety Gloves and Goggles
Tape (Optional)
Cloth or Cardboard (Optional - to Protect Floor)

Additional Parts Needed For Hard Wire Installations

Parts Included Anti-Tip Bracket

Cabinet Requirements This unit is designed for installation near adjacent walls and projecting surfaces

Flexible Conduit (For Hard Wire Installation Only)
Torque Wrench (For Hard Wire Installation Only)
Note: Power Supply Cord Kit Not Necessary For Hard Wire Installations
Terminal Lugs (For Use With Hard Wire Installations) (not necessary for Canadian installations)
constructed of combustible materials. Allow a minimum of 30 inches (76.2 cm) between cabinets where range is to be installed (0.47” (12 mm) clearance from range sidewall to cabinet required in Canada).
30” (76.2 cm) Minimum between cabinets
Figure 1: Cabinet Clearances
English 2
Required Clearances:
These clearance instructions were determined using Standard American cabinets. Standard base cabinets measure 36" (91.4 cm) high x 24" (60.9 cm) deep. Cabi­nets over the cooking surface and cabinets adjacent to those over the cooking surface measure 13 inches (33 cm) deep from backwall. If nonstandard cabinets are used, care should be taken to alter dimensions accordingly.
NOTE: Some cabinet finishes cannot survive the temperatures allowed by U.L.for appliances, particularly self-cleaning ovens; the cabinets may discolor or stain. This is most noticeable with laminated cabinets.
From cooktop to materials above:
There must be a minimum clearance of 30 inches (76.2 cm) between the top of the cooking surface and the bottom of an unprotected wood or metal cabinet.
30in (76.2 cm)
min. centered
4in (10.2 cm )
min
no clearance required (12 mm clearance from range sidewall to cabinet required in Canada.)
30in (76.2 cm) min.
(10.2 cm
4in
min
Figure 2: Cooktop Clearances
)
24 inches (61 cm) is acceptable when the bottom of the wood or metal cabinet is protected by
(a) not less than 1/4" (6.35 mm) of flame retardant material which must be
covered with
(b) not less than No. 28 MSG sheet metal, 0.015 inch (.381 mm) stainless
steel’ or 0.024 inch (.601 mm) aluminum or copper.
From range walls to adjacent materials (see Figure 2 above):
No clearance is required from unit walls to adjacent vertical combustible walls on rear, right or left. Clearance from range top to adjacent vertical walls must be at least 4” (10.2 cm).
English 3

Electrical Requirements The electrical outlet must be located in the shaded space in Figure 3.

7 1/2”
(190.5 mm)
3 1/2”
(88.9 mm)
4 1/2”
(114.3 mm)
21” (533.4 mm)
30”
(762 mm)
4 1/2”
(114.3 mm)
Figure 3: Cooktop Clearances
Verify that wiring to house is adequate.
Contact your local utility company to verify that the present electric service to your home is adequate. In some instances, the size of the wiring to the house and ser­vice switch must be increased to handle the electrical load demanded by the range.
Verify that wiring inside house is adequate.
Most wiring codes require a separate circuit with separate disconnect switch and fuses either in the main entrance panel or in a separate switch and fuse box. Most local building regulations and codes require that electrical wiring be done by licensed electricians. Be sure to install your range according to the electric codes in place in your region.
General Information
Ranges are dual rated for use on either 120/240 VAC or 120/208 VAC. See chart at right for power ratings and circuit breaker sizes based upon the supply voltage for each model.
We recommend that the range be installed with a UL approved power cord set (not supplied). The electrical rating of the power cord set must be 120/240 volt, 50 amperes minimum. The power cord set shall be marked “For Use with Ranges.” Always use a new power cord. Alternatively, the range can also be hard wired using the aluminum terminal lugs included in the literature pack. If using this con­nection, flexible conduit must also be used (not supplied).
We recommend a 50 AMP, 60 Hz, 4 wire circuit; However, the NEC (National Electric Code) allows for some ranges to be installed on a 40 AMP circuit. Refer to your local electric code requirements in order to determine the required amper­age. Always choose a range power cord set that is rated for the circuit. In compli­ance with the NEC, a separate circuit is also recommended.
English 4
Note: In Canada, the range is shipped from the factory with the range cord already installed. Proceed to Step 9.
For installations other than those in Canada, in stall the strain relief and connect the range cord (or wire conductors) as described in the following steps.
Table 1: Electrical Specifications
Check data plate for kW rating. Reference kW rating in table to determine amper­age requirements.
kW Rating AMPS Required
At 120/240 Volts: At 120/208 Volts: US Models:
12.3 9.2 40 or 50*
12.6 9.5 40 or 50* 50
13.5 10.2 50
* Varies by location. Refer to local electric code.
Canadian Models:

Installation

Installation Tips Tape warming drawer or storage drawer shut to keep it from opening while

installing the range.
During installation, place a portion of the box or a piece of cloth under the range to protect floors.
To make range lighter and easier to handle, remove door (see instructions in Use and Care manual).

1) Install Ventilation We strongly recommend the installation of a ventilation hood above this range.

For most kitchens a certified hood rating of not less than 300 CFM is recom­mended. The range hood must be installed according to instructions furnished with the hood.

2) Prepare Walls and Floor Seal any holes in the walls or floor. Remove any obstructions (extra electrical or

gas connections, etc.) so that range will rest against wall properly.

3) Prepare Range Place range in front of cabinets where it is to be installed. Remove any packaging.

4) Install Strain Relief

Place strain relief in knockout below terminal block (See Figure 4). Feed range cord through hole and strain relief up to terminal block. Allow for slack in the cord between the strain relief and terminal block. Once cord length/ slack has been adjusted, attach strain relief per instructions included with strain relief.
Tip: The knockout panel (below the terminal block) can be removed from the range to install the strain relief: Remove panel from range, install strain relief in panel and reattach. DO NOT remove entire range back panel.
WARNING: The strain relief provided with your range cord must be
properly installed.
English 5
Electrical connection
(found behind terminal block cover)
Feed range cord through strain
relief in knockout panel here.
Figure 4: Electrical Connection and Strain Releif Knockout Panel Locations
There are four possible electrical connections:
1. Four wire range cord
2. Three wire range cord
3. Four wire flexible conduit connection (hard wire)
4. Three wire flexible conduit connection (hard wire)
The four wire range cord connection is the recommended method, but where local codes permit, three wire connections are also acceptable.

5) Connect Electric

As an alternative to the range cord, the appliance can also be hard wired with either a three or four wire connection. In this case, the terminal lugs supplied must be used.
Always verify that your chosen connection complies with all applicable codes. See "Electrical Specifications" at the beginning of this manual for further information.
WARNING: To prevent electrical shock, the grounding prong on the
range cord should not be cut or removed under any circumstances. It
must be plugged into a matching grounding type receptacle and con­nected to a correctly polarized 240- Volt circuit. If there is any doubt as to whether the wall receptacle is properly grounded, have it checked by a qualified electri­cian.
WARNING: Risk of Electric Shock or Fire. Frame grounded to
neutral through a ground strap. Grounding through the neutral conduc-
tor is prohibited for new branch-circuit installations (1996 NEC), mobile homes, and recreational vehicles, or in an area where local codes prohibit ground­ing through the neutral conductor.
For installations where grounding through the neutral conductor is prohibited, (a) disconnect the link from the neutral, (b) use grounding terminal or lead to ground unit, (c) connect neutral terminal to lead branch circuit neutral in usual manner
English 6
(when the appliance is to be connected by means of a cord kit, use 4-conductor cord for this purpose)
Figure 5: Grounding Options
Use only cord kits rated 125/250 volts (minimum), 50 amperes and labeled “For Use with Ranges”. Strain relief provided with cord must be installed per instruc­tions included with cord.
5A) Four Wire Range Cord Connec­tion (Recommended Method)
1. Disconnect electrical power at breaker box.
Remove the terminal block cover to expose the terminal block
Figure 6: 4 Wire Connection
2. Remove top nut, star washer, and round washer from each post.
Note: DO NOT remove last round washer, last nut or internal wiring leads.
3. Remove screw from bottom end of ground strap.
English 7
4. Remove ground strap from center post, rotate so that wide end is at top and
attach wide end to range through hole below junction box. Attach green wire on top of ground strap. Tighten Screw.
green ground screw
ground strap
Figure 7: Four Wire Range cord Connection - Ground Strap and Wire
ground wire
5. Attach red wire, round washer, star washer and nut IN THIS ORDER to left
post.
6. Attach white wire, round washer, star washer and nut IN THIS ORDER to cen-
ter post.
7. Attach black wire, round washer, star washer and nut IN THIS ORDER to right
post.
black
red
white
5B) Three Wire Range Cord Connec­tion
English 8
Figure 8: Four Wire Range Cord connection Continued
8. Tighten all connections securely and replace terminal block cover.
9. Properly secure strain relief (see previous section).
Note: DO NOT plug in range at this time.
The Four Wire Connection (above) is preferred, but where local codes and ordi­nances permit grounding through neutral and where conversion to four wire is impractical, the unit may be connected to the power supply via a three wire con­nection.
1. Disconnect electrical power at breaker box.
2. Remove the terminal block cover to expose the terminal block.
Figure 9: Terminal Block
3. Remove top nut, star washer, and round washer from each post.
Note: DO NOT remove last round washer, last nut or internal wiring leads.
4. Attach white wire, round washer, star washer and nut IN THIS ORDER on top
of ground strap on center post.
5. Attach red wire, round washer, star washer and nut IN THIS ORDER to left
post.
6. Attach black wire, round washer, star washer and nut IN THIS ORDER to right
post.
black
ground strap
red
white
Figure 10: Three Wire Connection
7. Tighten all connections securely and replace terminal block cover.
green ground screw
Figure 11: Completed Three Wire Range Cord Connection
8. Properly secure strain relief (see previous section).
English 9
Note: DO NOT plug in range at this time.
5C) Four Wire Flexible Conduit Con­nection
1. Disconnect electrical power at the breaker box.
2. Remove the terminal block cover to expose the terminal block.
3. Remove the top nut, star washer, and round washer from each post.
Note: DO NOT remove last round washer, last nut or internal wire leads.
4. Remove screw from bottom end of ground strap.
5. Remove ground strap from center post. Discard.
6. Attach one terminal lug (packaged with this manual) through hole below termi-
nal block with ground screw.
7. Place one terminal lug (packaged with this manual) on each post. Replace the
star washer and round washer and secure with 20 inch pounds of torque.
8. Strip 3/8 (9.53 mm) inches of insulation from the end of the wire.
3/8 “
Figure 12: Wire Stripping
9. Insert the insulated grounding wire into the lug below the terminal block.
10. Insert stripped end of white wire into the center lug. Secure the clamping-
screw.
lug
wire
clamping screw
Figure 13: Attaching Wire to Lug
11. Insert stripped end of red wire into the left lug. Secure clamping screw.
12. Insert black wire into the right lug. Secure clamping screw.
13. Tighten each clamping screw with the appropriate torque (see table).
Table 2: Appropriate Torque Levels for Aluminum or Copper Wire
Gauge Torque (in./lbs.) Torque (Nm)
6353.95
8252.82
English 10
14. Properly secure flexible conduit at knockout on angle and at supply side junc-
tion box. The wiring is now complete.
green
red wire
ground
screw
green ground wire
white wire
black wire
Figure 14: Completed Four Wire Flexible Conduit Connection
Note: DO NOT plug in range at this time.
5D) Three Wire Flexible Conduit Con­nection
The Four Wire Connection is preferred, but where local codes and ordinances permit grounding through neutral and/or conversion to four wire is impractical, unit may be connected to the power supply via a three wire connection.
1. Disconnect electrical power at the breaker box.
2. Remove the terminal block cover to expose the terminal block.
Figure 15: Terminal Block
3. Remove the top nut, star washer, and round washer from each post.
Note: DO NOT remove last round washer, last nut or internal wire leads.
4. Place one terminal lug (packaged with this manual) on each post. Replace the
star washer and round washer and secure with 20 inch pounds of torque.
5. Strip 3/8 (9.53 mm) inches of insulation from the end of each wire.
3/8 “
Figure 16: Wire Stripping
English 11
6. Insert stripped end of white wire into the center lug on top of the ground strap.
Secure the clamping screw. .
lug
wire
clamping screw
Figure 17: Attaching Wire to Lug
7. Insert stripped end of red wire into the left lug. Secure clamping screw.
8. Insert stripped end of black wire into the right lug. Secure clamping screw.
9. Tighten each clamping screw with the appropriate torque (See table below).
Table 3: Appropriate Torque Levels for Aluminum or Copper Wire
Gauge Torque (in./lbs.) Torque (Nm)
6353.95
8252.82
10. Properly secure flexible conduit at knockout panel on range and at supply
side junction box. The wiring is now complete. .

6) Attach anti-tip bracket to floor

English 12
green ground screw
Figure 18: Completed Three Wire Flexible Conduit Connectiog
Note: DO NOT plug in range at this time.
WARNING
RANGE TIPPING HAZARD
All ranges can tip and injury could result. To prevent accidental tipping of the range, attach it to the wall, floor or cabinet by installing the Anti-Tip Device sup­plied.
• A risk of tip-over may exist if the appliance is not installed in accordance with these instructions.
• If the range is pulled away from the wall for cleaning, service, or any other rea­son, ensure that the Anti-Tip Device is properly reengaged when the range is pushed back against the wall. In the event of abnormal usage (such as a person standing, sitting, or leaning on an open door), failure to take this precaution could result in tipping of the range. Personal injury might result from spilled hot liquids or from the range itself.
1. Adjust height of range and level by rotating the adjustable leg supports on the
bottom of the range, using 1-1/4" (31.75 mm) wrench.
drawer
wrench
adjustable leg
Figure 19: Adjusting the Leg Support
2. Measure to locate bracket position as shown below.
rear wall
cabinet wall
flush against cabinet wall
Figure 20: Anti-tip Bracket Location
1 9/16" (39.7 mm) from rear wall to center of screw hole
floor
anti-tipping device
3. Secure bracket with 2 screws adequate for mounting surface, not included.
(i.e.; for wood floor use wood screws for concrete floor use concrete anchors and screws).

7) Complete the installation 1. Move range close enough to the opening to plug into the receptacle.

2. Slide range into position ensuring that the left back leg slides under the anti-
tip bracket. Range will sit 3/4” (19.05 mm) away from back wall when properly installed.
3. Carefully tip range forward to ensure that the anti tip bracket engages the
range back brace and prevents tip-over.
4. Turn on electrical power. Check range for proper operation as described in
Use and Care Manual.
English 13
Loading...
+ 33 hidden pages