Bosch HDS7132U/01, HDS7062U/01, HDS7052U/01, HDS7022U/01 Installation Guide

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Page 1

YOUR LIFE. OUR INSPIRATION,

Freestanding Dual Fuel Range

Safety ......... I

Preparation ...... 3

Installation ...... 5

Final Steps 7

Page 2

Page 3

Important Safety Instructions ,,, Our

Table of Contents

Important Safety Instructions .......................................................................................... 1

Preparation ................................................................................................................... 3

Installation .................................................................................................................... 5

Final Steps ................................................................................................................... 7

Please read all instructions before using this appliance,

PARTS PROVIDED:

Anti-Tip Bracket TOOLSAND PARTS NEEDED:

• Range Power Supply Cord Kit with strain relief (240V - 30 Amps)*

• Standard Measuring Tape

• Phillips Head Screwdriver

• 1-1/4"Wrench

• Pencil

• T-20 Torx Screwdriver

• 3/8" Nut Driver

• Screws (2) and Anchors (2) for Anti-tip Bracket (Style will vary depending on mounting surface)

• Pipe Wrench (2)

• Teflon® Tape** or Pipe Joint Compound (Appropriate for use with LP gasand Natural gas)

• Channel Lock Pliers

• Gas LeakTest Solution

• Level

• Drilland Drill Bit

• GasSupply Line (Flexible MetalAppliance Connector or Rigid Pipe)

• Gas Shut Off Valve (If not already present)

• GIoves and Safety Goggles

Not needed for Canadian installations

• * Teflon is a registered trademark of DuPont

If the information in this manual is not followed| exactly, a fire or explosion may result causing |

property damage, personal injury or death. J

%,,

Do not store or use combustible materials, gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHATTO DO IFYOU SHELLGAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, authorized service agency or the gas supplier.

,. j

,. Removealltapeand packaging before using

the range, Destroy the carton and plastic bags

after unpacking the range. Never allow children to play with packaging material.

,. Be sure your appliance is properly installed

and grounded by a qualified technician in accordance with the National Electrical Code ANSI/ NFPA No. 7 latest edition and local electrical code

requirements. important: Local codes vary. installation, electrical

connections and grounding must comply with all applicable codes.

• Installonlyperinstallationinstructions included in the literature package for this range,

• Askyour dealer to recommend a qualified

technician and an authorized repair service,

• Know how to disconnect the power to the range at the circuit breaker or fuse box in and the gas supply at the shutoff in case of an emergency.

,. Do not repair or replace any part of the

appliance unless specifically recommended in

the manuals, All other servicing should be done by

a qualified technician. This may reduce the risk of personal injury and damage to the range.

,. When testing the supply piping system at test

pressures in excess of 1/2 psig (3,5 kPa)r the appliance and its individual shutoffvalve must be disconnected from the gas piping system,

,. When testing the supply piping system at test

pressures equal to or less than 1/2 psig (3,5 kPa), the appliance must be isolated from the

gas supply piping system by closing its individual manual shutoffvalve,

• Never modify or alter the construction of a range by removing leveling legs, panels, wire

covers, anti-tip brackets/screws, or any other part of the product.

• Do not lift door by door handle, Remove the door for easier handling and installation. See Section 'Removing Oven Door' in Use and Care

manual.

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Your Life ...

F WARNING

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ONaccidentally.

Unit is heavy and requires at least two persons or proper equipment to move

Stepping, leaning or sitting on the doors or drawers of this range can result in serious injuries and also cause damage to the range. Do not allow children to climb or play around the range. The weight of a child on an open door may cause the range to tip, resulting in serious burns or other injury.

Do not use the oven or warming drawer (if equipped) for storage

Do not store items of interest to children in the

cabinets above the range or on the backguard of a range Children climbing on the range to reach items could be seriously injured

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This appliance has been tested in accordance with the

following standards:

• ANSI Z21 1,Standard for Household Cooking Appliances (USA)

• CAN 1 1M81 Interim Reqt # 58 Domestic Cooktops (CANADA)

• CAN/CSAC 222 No 61M89 Household Cooking Ranges

In Canada, installation must be in accordance with CAN

1B149 1 and 2 Installation Codes for Gas Burning

Appliances and/or local codes

A IIvIPORTANT SAFETY INSTRUCTIONS

For Massachusetts Installations:

1 Installation must be performed by a qualified or

licensed contractor, plumber or gas fitter qualified or licensed by the state, province or region where this appliance is being installed

CAUTION

WARNING

2 Shutoff valve must be a "T" handle gas cock 3 Flexible gas connector must not be longer than 36

_, inches

High AltitudeInstallationNote:

This range is CSAcertified for safe operation up to an altitude of 10,000 ft. without any modifications.

Exception: for use with LP,the range must first be converted using the LPconversion instructions included in this literature package.

RANGE TIPPING HAZARD

• All ranges can tip and injury could result, To

CAUTION

WARNING

prevent accidental tipping of the range, attach it to the wall, floor or cabinet by installing the Anti-Tip Device supplied,

• A risk of tip-over may exist if the appliance is not installed in accordance with these

instructions, If the range is pulled away from the wall for

cleaning, service, or any other reason, ensure

that the Anti-Tip Device is properly

reengaged when the range is pushed back against the wall, In the event of abnormal usage (such as a person standing, sitting, or leaning on an open door), failure to take this precaution could result in tipping of the range, Personal injury might result from spilled hot liquids or from the range itself,

WARNING

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Steps 1 through 4: Preparation

1. Install Ventilation

Bosch strongly recommends the installation of a ventilation hood above this range. For most kitchens a certified hood rating of not less than 300 CFM is recommended. The range hood must be installed according to instructions furnished with the hood.

2. Prepare Cabinets

This unit is designed for installation near adjacent walls

and projecting surfaces constructed of combustible materials.

Allow a minimum of 30 inches between cabinets where

range is to be installed (See Figure 1)**.

Required Clearances* From coektop to materials above (See Figure 1)

There must be a minimum clearance of 30 inches

between the top of the cooking surface and the bottom of an unprotected wood or metal cabinet.

24 inches is acceptable when the bottom of the wood or metal cabinet is protected by (a) not less than 1/4" of

flame retardant material which must be covered with (b) not less than No. 28 MSGsheet metal, 0.015 inch

stainless steel' or 0.024 inch aluminum or copper, From range walls to adjacent materials (SeeFigure1)

No clearance is required from unit walls to adjacent

vertical combustible walls on rear, right or left.

Clearance from range top to adjacent vertical walls must be at least 4".

NOTE: Some cabinet finishes cannot survive the

temperatures allowed by U.L, particularly self-cleaning

ovens; the cabinets may discolor or stain. This is most noticeable with laminated cabinets.

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Figure !: Cabinet Preparation

Centered

30"Minimum 3On"_

No Clearance to

Cabinet Wall

¢--

Place Gas Supply

Line and Electrical

Outlet Here

Figure 2: Gas Supply Line and Electrical Outlet Placement

3. Prepare Gas Supply Line and Electrical Outlet

The gas supply line and electrical outlet must be located

in the shaded space in Figure 2.

4. Prepare Walls and Floor

Seal any holes in the walls or floor. Remove any

Cabinet Sidewall

obstructions (extra electrical or gas connections, etc.) so

that range will rest against wall properly.

Install Anti=Tip Bracket

1. Adjust height of range and level by rotating the

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Figure 3

adjustable leg supports on the bottom of the range, using 1-1/4" wrench.

2. Measure to locate bracket position as shown in Figure 8.

3. Secure bracket with 2 screws adequate for mounting surface, not included. (i.e.; for wood floor use wood screws, for concrete floor use concrete anchors and screws.).

*Instructions were determined using standard American cabinets, Standard base cabinets measure 36" high x 24" deep. Cabinets over

the cooking surface and cabinets adjacent to those over the cooking surface measure !3 inches deep from backwall. If nonstandard cabinets are used, care should be taken to alter dimensions accordingly,

** 12 mm clearance from range sidewall to cabinet required in Canada,

I Backwall

Hush\

Anti-Tip Device

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Your Life ...

Step 5: Prepare Electrical Connection

English

5, Prepare Electrical Connection

Ranges are dual rated for use on either 120/240 VAC or

120/208 VAC. See chart below for power ratings and

circuit breaker sizes based on the supply voltage for each model,

MODEL: HDS

HZVOLTS

A.C.

120/240 120/208

6O 6O

I _ CAUTION:

Make certain that gas shutoff valve and all burner controls are in the OFF position before beginning

Verify that wiring to house isadequate,

Contact your local utility company to verifythat the present electric service to your home is adequate. In some instances, the sizeof the wiring to the house and service

switch must be increased to handle the electrical load demanded by the range.

Verify that wiring inside house is adequate,

Most wiring codes require a separate circuit with separate disconnect switch and fuses either in the main entrance

panel or ina separate switch and fuse box.

The range requires a three wire 120/240 or 120/208 volt,

30 AMP,60 Hz ACcircuit. Most local building regulations and codes require that

electrical wiring be done by licensed electricians. Besure

to install your range according to the electric codes in

place in your region.

_i To prevent electrical shock, grounding

prong on the range cord should not be cut or removed under any circumstances, It must be

plugged into a matching grounding type receptacle and connected to a correctly polarized 240- Volt circuit. If

there isany doubt asto whether the wall receptacle is

properly grounded, have it checked by a qualified electrician, General Information

Bosch recommends that the range be installed with a power cord set (not supplied)*. The electrical rating of the power cord set must be 120/240 volt, 30 amperes minimum. The power cord set shall be marked "For Use with Ranges." Always use a new power cord.

Note: In Canada, the range isshipped from the factory with the range cord already installed. Proceed to "Step 7: Installation - Connect the GasSupply)

For installations other than those in Canada, connect the range cord at the terminal block (See next page for detailed instructions). Accessthe terminal block by removing the cover in the lower right hand corner of the range back panel (See Figure 4). Install the strain relief (see next column) and the proper connector through the knockout(s) provided. Theelectrical supply, including flexible conduit or power cord, should be restricted to the shaded areas in Figure 2 (previous page)

* Not needed for Canadian installations

RATING CIRCUIT KW BREAKER

6.5 30 AMPS

4.8 30 AMPS

the

Install Strain Relief

Place strain relief in knockout below terminal block (See

Figure 4). Feed range cord through hole and strain relief up to terminal block. Allow for slack in the cord between the strain relief and terminal block. Once cord length/ slack has been adjusted, attach strain relief per

instructions included with strain relief.

Electric Connection (found behind terminal block

Feed

cover) x_

Gas Connection

Figure 4

Range Cord

Through Strain

Relief in Knockout Panel Here

WARNING

risk of Electric Shock or Fire. Frame grounded to neutral

through a ground strap. Grounding through the neutral

conductor is prohibited for new branch-circuit installations (1996 NEC), mobile homes, and recreational vehicles, or in an area where local codes prohibit grounding through the neutral

conductor. For installations where grounding through the neutral

conductor is prohibited, (a) disconnect the link from the neutral, (b) use grounding terminal or lead to ground unit, (c) connect

neutral terminal to lead branch circuit neutral in usual manner (when the appliance is to be connected by means of a cord kit,

use 4-conductor cord for this purpose). Use only cord kits rated 125/250 volts (minimum), 30 amperes

and labeled "For Use with Ranges". Strain relief provided with cord must be installed per instructions included with cord.

3=WIREHOOK UP

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F, rure 5

4=WIRE HOOK UP

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Step 6: Installation =

Three Wire Connection The Four Wire Connection is preferred, but where

local codes and ordinances permit grounding through neutral and/or conversion to four wire is impractical, unit may be connected to the power supply via a three

wire connection.

1. Disconnect electrical power at breaker box.

2. Remove the terminal block coverto expose the terminal block (See Figure A).

3. Remove top nut, star washer, and round washer from each post.

Note: DO NOT remove last round washer, last nut or internal wiring leads.

4. Attach white wire, round washer, star washer and nut IN THIS ORDERon top of ground strap on

center post.

5. Attach red wire, round washer, star washer and nut IN THIS ORDERto left post.

6. Attach black wire, round washer, star washer and nut IN THIS ORDERto right post (See Figure B).

Z Tighten all connections securely and replace

terminal block cover (See Figure C).

8. Properly secure strain relief (see previous page).

Connect Electric

Figure 5

Red White

Figure 7

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Black

Ground Strap

FourWireConnection(Preferredtothreewireconnection).

1. Disconnect electrical power at breaker box.

2. Remove the terminal block cover to expose the terminal block (See Figure A).

3. Remove top nut, star washer, and round washer from each post.

Note: DO NOT remove last round washer, last nut or internal wiring leads.

4. Remove screw from bottom end of ground strap.

5. Remove ground strap from center post, rotate so that wide end is at top and attach wide end to range through hole below junction box. Attach green wire on top of ground strap. Tighten Screw (See Figure D).

6. Attach red wire, round washer, star washer and nut IN THIS ORDERto left post.

Z Attach white wire, round washer, star washer and

nut IN THIS ORDERto center post.

8. Attach black wire, round washer, star washer and nut IN THIS ORDERto right post (See Figure E).

9. Tighten all connections securely and replace terminal block cover,

10. Properly secure strain relief (see previous page).

Figure 8

Figure 9

Strap S

Ground White /

Red

Green Ground Screw

Black

Green Ground Screw

Green

Note" DO NOT plug in range at this time, Proceed

to step 7, next page,

'_r

Figure !0

Red

Black

White /

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Your Life ...

The gas connection is located below the back panel of the range (See Figure 4, Page4), It is accessible through the warming drawer access panel or from the

back of the range, To reach access panel, remove warming drawer, Shut off main gas supply valve before disconnecting the old range and leave it off until the new hook-up has been completed, Don't forget to relight the pilot on other gas appliances when you turn the gas back

On,

The range can be installed using rigid pipe or a CSA

International-certified flexible metal appliance connector. If using a flexible connector, always use a new

connector.

Apply pipe joint compound or Teflon** tape appropriate

for use with LP gas and Natural gas around all male pipe

threads to prevent leaks.

If not already present, install gas shut off valve in an easily accessible location. Make sure all users know where and how to shut off the gas supply to the range.

Note: The installer should inform the consumer of

the location of the gas shutoff valve,

Flexible Connector Method (see Figure 11, this page)

1. Install male 1/2" flare adaptor at the 1/2" NPT internal thread of the range inlet. Use a backup

wrench on the elbow fitting to avoid damage.

2. Install male 1/2" or 3/4" flare union adapter on the NPT internal thread of the manual shutoff valve.

3. Connectflexiblemetalapplianceconnector.

4. Make sure circuit breaker isoff and then plug range cord into electrical outlet.

5. Push range back into position insuring that range leg slides under the anti-tip bracket. The range will sit 3/4" away from the wall when properly installed.

Note: Be careful notto crimp flexible connector!

6. Carefully tip range forward to ensure that anti-tip bracket engages and prevents tip-over.

Rigid Pipe Method (see Figure12, this page)

The configuration of the rigid pipe connection will vary

depending on the location of the gas pipe stub. Refer to Figure 12 for details.

1. Hake sure circuit breaker isoff and then plug range cord into electrical outlet.

2. Push range back into position ensuring that range leg slides under the anti-tip bracket. The range will sit 3/4" away from the wall when properly installed.

3. Carefully tip range forward to ensure that anti-tip bracket engages and prevents tip-over.

4. Connect pipe to range at union. Access the connection through the access panel behind the

warming drawer.

Note: Be careful not to apply pressure to warming drawer element during rigid pipe installation.

Proceed to "Test for Gas Leaks'; next column.

_* Teflon is a registered trademark of DuPont

English • 6

Step 7: Installation = Connect Gas Supply

Test for Gas Leaks

Leak testing isto be conducted by the installer according to the instructions given in this section.

Turn on Gas. Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the shutoff valve and the range. Include gas fittings and

joints in the range if connections may have been

disturbed during installation. Bubbles appearing around fittings and connections indicate a leak,

If a leak appears, turn off supply line gas shutoff valve and tighten connections. Retest for leaks by turning on the supply line gas shutoff valve. When leak check is complete (no bubbles appear), test is complete. Wipe off all detection fluid residue. Proceed to Steps 8A and 8B: Final Steps.

NEVERCHECKFORLEAKSWITH A FLAME, DONOT CONTINUE TOTHE NEXT STEP UNTIL ALL

LEAKSAREELIMINATED,

Before you plug in an electrical cord, be sure all controls are in the OFF position.

Gas Shut- Off Valve

Figure 11: Flexible Connector Method

elbow gas shut off valve

nipple --

union --

nipple

etbow:

regulator here

_, _ Gas FIow to Range _

Figure !2" Rigid Pipe Method

CAUTION 1

CAUTION

elbow

nipple

1/2" to 3/4"

gas pipe -._

Page 9

Step 8: Test the Installation

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8A. Test Electric Ignition

Turn on power at breaker,

_ Caution:

fthe display flashes and beeps, the polarity of the

wiring may be reversed, Reversed polarity can damage the range and can result in electrical shock

hazard, Immediately switch off power at the breaker

an d return to step 6: J

Select a rangetop burner knob, Push down and turn to

the flame symbol, If the ignitor/spark module is

operating correctly, it will produce a clicking sound, Once the air has been purged from the supply lines, the

burner should light within four (4) seconds, After burner lights, turn knob to the off position,

Test each rangetop burner in this fashion,

Call Bosch Service at 800=944=2904 if any of the burners do not light.

8B. Test/Adjust Flame

High Setting:

The combustion quality of the flame for each burner must be visually inspected. For propane, the flame should be blue with yellow tips. For natural gas, it should be soft blue in color, The flame should carry over, or surround, the entire burner and should not lift or

blow offthe burner. To inspect, turn the burner on. See Figure 13 for

appropriate flame characteristics. If the flame is completely or mostly yellow, verify that

the regulator is set for the correct fuel. After adjustment, retest. If any of the burners continue to burn mostly or completelyyellow, call Bosch

Service 800=944 =2904, Note: With LPuse, some yellow tipping on outer cones

is normal.

Low Setting

All burners must also be inspected for carry-over. On low, the flame should completely surround the burner` :If any of the cooktop burners do not carry over on the low setting, call Bosch Service 800=944=2904,

Flame Characteristics

Yellow Flames:

Further adjustment is required.

YellowTips on Outer Cones: Normal for LPGas.

Soft Blue Flames: Normal for Natural Gas.

Figure :[3

Replacement Parts: Visit your Bosch dealer for replacement parts. For a dealer near you contact Bosch Service at 800-944-2904.

-_ Installation iscompleteatthistime.

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BSH reserves the right to change specifications or design without notice, Some models are certified for use in Canada, BBH is not responsible for products which are transported from the United States for use in Canada, Check with your local Canadian distributor or dealer, BSH Home Appliances Corporation, 555! McFadden Avenue, Huntington Beach, CA 92649,

For the most up to date critical installation dimensions by fax, use your fax handset and call 702/833-3600, Use code #8030,

BOSCH

5551 McFadden Avenue, Huntington Beach, CA 92649 ,, 800-944-2904.