Bosch HD18-2 Owner’s Manual

IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
For English Version Version française Versión en español See page 2 Voir page 12 Ver la página 22
Operating/Safety Instructions Consignes de fonctionnement/sécurité
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HD18-2
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Work area safety
Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not us e any ada p t e r plugs w i th eart h e d (grounded) power tools. Unmodified plugs
an d ma tchin g ou tlets wil l re duce risk o f electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk
of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of
an GFCI reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and us e c ommon se nse when o pera ting a
power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the sw itch is in the off- posi tion be fore connecting to power source and / or battery pa ck, pi cking u p o r c arry ing the to ol.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better
co ntrol of the p ower tool in une x pected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
Do not forc e the pow e r too l . Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that
ca n n ot be cont r o l led with the swit c h is dangerous and must be repaired.
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
!
WARNING
General Power Tool Safety Warnings
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Safety Rules for Hammer Drills
Wear ear protectors with impact drilling.
Exposure to noise can cause hearing loss.
Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
Hold power too l by insul ated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own co rd. Cutti ng
accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or
against your body leaves it unstable and may lead to loss of control.
Do not drill, fasten or break into existing walls or other blind areas where electrical wiring ma y ex i st . If this si t u a t io n is
unavoidable, disconnect all fuses or circuit breakers feeding this worksite.
Always wear safety gog g l e s o r e y e protection when using this tool. Use a dust mask or respirator for applications which generate dust.
Use thick cushioned gloves and limit the expo sur e t ime by t aki ng frequent r est
periods. Vibration caused by hammer-drill
action may be harmful to your hands and arms.
Secure the material being drilled. Never hold it in you r hand or across legs.
Unstable support can cause the drill bit to bind causing loss of control and injury.
Position the cord clear of rotating bit. Do not wrap the cord around your arm or wrist. If you lose control and have the cord
wrapped around your arm or wrist it may entrap you and cause injury.
Position yourself to avoid being caught between the tool or side handle and walls or posts. Should the bit become bound or
jammed in the work, the reaction torque of the tool could crush your hand or leg.
If the bit becomes boun d in t h e workpiece, release th e tr i g g e r im m ediat e ly, r e verse the dir e ction of rotation and slowly squeeze the trigger to back out the bit. Be ready for a strong
reaction torque. The drill body will tend to twist in the opposite direction as the drill bit is rotating.
Do not grasp the tool or place your hands too close to the spinning chuck or drill bit. Your hand may be lacerated.
Disconnect the plug from the power source a
nd/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.
Ma n y a c c idents are caused by poor l y maintained power tools.
Keep cutting tools sharp and clean. Properly m
aintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
Service
Have your power tool serviced by a qualified re p a i r pe rson u s i n g on ly identical replacement parts. This will ensure that the
safety of the power tool is maintained.
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When installing a drill bit, insert the shank o
f the b i t well wi t h i n the ja w s of t h e
chuck. If the bit is not inserted deep
enough, the grip of the jaws over the bit is reduced and the loss of control is increased.
Do not u se du l l or dam a ged b i t s an d accessories. Dull or damaged bits have a
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid contact w i t h sk i n an d us e pr o p e r protective gloves when grasping the bit or accessory. Accessories may be hot after
prolonged use.
Check to see th at k eys and adjus ting wr e n c h e s are r e m o v e d from t h e drill before switching the tool "ON". Keys or
wr e n c h e s can f l y away a t high v e l o c ity striking you or a bystander.
Do not run the drill while carrying it at your side. A spinning drill bit could become
entangled with clothing and injury may result.
Additional Safety Warnings
GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.
Do not use AC only rated tools with a DC power supply. While the tool may appear to
work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.
Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely
control the power tool.
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against
your body is unstable and may lead to loss of control.
Develop a periodic maintenance schedule for your tool. When cleaning a tool b e careful not to disassemble any portion of th e tool sin c e inter nal wire s may be misplaced or pinched or safety guard return sp ring s may be improp erly mount ed.
Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
Risk of injury to user. The power cord must only be serviced by a Bosch Factory Service Center or Autho rized Bosch Service Station.
Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Yo u r risk f r o m these expo s u r es vari e s , depending on how often you do this type of work. To reduce your expos ure to th ese chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
!
WARNING
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IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
No load speed Rotational speed, at no load
n Rated speed Maximum attainable speed
.../min Revolutions or reciprocation Revolutions, strokes, surface speed,
per minute orbits etc. per minute
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings. I, II, III, Higher number means greater speed
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Li-ion RBRC seal Designates Li-ion battery recycling
program
Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program
Read manual symbol Alerts user to read manual
Wear eye protection symbol Alerts user to wear eye protection
Symbols
0
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This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.
Symbols (continued)
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
This symbol designates that this component is recognized by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
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Functional Description and Specifications
D
is c onne c t th e plu g fro m the powe r sou r ce b e fore mak ing a ny
assembly, adjustments or changing accessories. Such preventive safety
measures reduce the risk of starting the tool accidentally.
!
WARNING
NOTE: For tool specifications refer to the nameplate on your tool.
REVERSING
SWITCH LEVER
VENTILATION
OPENINGS
GEAR
SELECTION
SWITCH
CHUCK
VARIABLE SPEED
CONTROLLED TRIGGER
SWITCH
AUXILIARY
HANDLE
FIG. 1
CHUCK KEY &
STORAGE AREA
DRILL/HAMMER DRILL
SELECTION SWITCH
Hammer Drill
DEPTH GAUGE
RUBBERIZED GRIP
CORD
PROTECTOR
COLLAR MOUNT
LOCKING TEETH
SWIVEL CORD
WING KNOB
DEPTH GAUGE
RELEASE LEVER
Drilling capacities
Low Speed
(#1)
High Speed
(#2)
Concrete / Masonry 3/4" 5/8"
Steel 1/2" 1/4"
Wood 1-9/16" 1"
Model number HD18-2 No load speed 1 n0 0-1,200/min No load speed 2 n0 0-3,200/min Impact rate 1 0-19,200 BPM Impact rate 2 0-51,200 BPM Chuck capacity 1/2"
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Assembly
Disconnect the plug from the power source before
maki ng any assembly, adjustm ents or changing acce ssories. Such preventive
safety measures reduce the risk of starting the tool accidentally.
INSERTING BIT
For small bits, open jaws enough to insert the bit up to the flutes. For large bits, insert the bit as far as it will go. Center the bit as you close the jaws by hand. This posit ions the bit properly, giving maximum contact between the chuck jaws and the bit shank.
To tighten chuck, insert key into each of the three key holes in succession and tighten
clockwise firmly. The chuck can be released by using one hole only (Fig. 2).
!
WARNING
C
FIG. 2
Counter
Clockwise
Clockwise
AUXILIARY HANDLE
The tool must be supported with the auxiliary handle, which can be swiveled and locked into 12 positions 360˚ around the collar mount.
To reposition and/or swivel the handle, rotate wing knob counterclockwise and push handle forward until it disengages from locking teeth in the collar mount, move handle to the desired po sitio n and p ush handl e in ward unt il i t engages into desired position, then securely tighten wing knob (Fig. 3).
DEPTH GAUGE
Your drilling depth can be pre-set and/or repeated by using the depth gauge.
Setting depth: After the auxiliary handle is installed, make sure the accessory has been fully inserted into the chuck before setting the depth gauge (Fig. 3).
To adjust depth, push down on the depth gauge release lever, slide the depth gauge to
desired depth and release pressure on lever to lock the depth gauge in place (Fig. 3).
X
FIG. 3
Operating Instructions
VARIABLE SPEED CONTROLLED
TRIGGER SWITCH
Your tool is equipped with a variable speed trigger switch. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The speed can
be adjusted from the minimum to maximum nameplate RPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed (Fig. 1).
LOCKING
TEETH
COLLAR MOUNT
DEPTH GAUGE
RELEASE
LEVER
WING KNOB
AUXILIARY
HANDLE
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REVERSING SWITCH LEVER
This tool is equipped with a rotating brush reversing system. This results in longer tool life while maximizing power in both forward and re ­v
erse directions. The reverse switch can be oper ated from either the right or left side of the tool.
FOR FORWARD ROTATION: slide switch to arrow marked forward (Fig. 4).
FOR REVERSE RO TATION: slide the slide switch to arrow marked re verse. NOTE: Tool will not operate in middle position (Fig. 5).
REVERSING
SWITCH
LEVER
FIG. 4
FIG. 5
REVERSING
SWITCH
LEVER
DRILL/HAMMER DRILL SELECTION
SWITCH
The selector switch allows the tool to be set for various drilling/hammer drilling applications. Mo ve the sele c tor s w itch right or lef t depending on the below applications (Fig. 1).
Do no t op e rate the selection switch until the
tool comes to a complete stop. Shifting
during rotation of the chuck can cause damage to the tool.
Drill only action: For drilling in woods, metals, plastics or other non concrete materials.
Drill w ith hammer action: For drilling in
masonry, asphalt, tile or
other similar hard materials.
!
CAUTION
GEAR SELECTION DIAL
Gear selection: The proper gear selection is direct ly relat ed to the spee d and t orqu e required for various jobs. The following should be adhered to when selecting the proper gear:
Speed 1 = low speed with high torque
Speed 2 = high speed with low torque
Changing gears: Change gear position only with the motor at a complete standstill. To change gears rotate the gear selection dial. If you have difficulties changing from one gear to the other, turn the chuck by hand until the gears engage (Fig. 1).
CHUCK KEY & STORAGE AREA
Your tool is equipped with a chuck key that is conveniently located on the cord protector
where it is always handy and unlikely to get lost or misplaced.
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You will extend the life of your bits and do ne ater w ork i f you alwa y s put the bit in contac t wi th t he w ork before pullin g th e trigger. During the oper a tion, hold the tool firmly and exert light, steady pressure. Too much pressure at low speed will stall the tool. Too little pressure will keep the bit from cutting and cause excess friction by sliding over the surface. This can be damaging to both tool and bit.
DRILLING WITH VARIABLE SPEED
The trigger controlled variable speed feature will eliminate the need for center punches in hard materials. The variable speed trigger allows you to slowly increase RPM. By using a slow starting speed, you are able to keep the bit from “wander ing”. You can increase the speed as the bit “bites” into the work by squeezing the trigger.
DRILL BITS
Always inspect drill bits for excessive wear. Use only bits that are sharp and in good condition.
TWIST BITS: Available with straight and reduced shanks for wood and light duty metal drilling. High speed bits cut faster and last longer on hard ma terials.
CARBIDE TIPPED BITS: Used for drilling stone, con crete, plaster, cement and other unusually hard nonmetals. Use continuous heavy feed pres sure when employing carbide tip bits.
DRILLING WOOD
Be certain workpiece is clamped or anchored firm ly. Always apply pressure in a straight line
with the drill bit. Maintain enough pressure to keep the drill “biting”.
When drilling holes in wood, twist bits can be used. Twist bits may overheat unless pulled out frequently to clear chips from flutes.
Use a “back-up” block of wood for work that is likely to splinter, such as thin materials.
You will drill a cleaner hole if you ease up on the pressure just before the bit breaks through the wood. Then complete the hole from the back side.
DRILLING METAL
There are two rules for drilling hard materials. First, the harder the material, the greater the pres sure you need to apply to the tool. Second, the harder the material, the slower the speed. Here are a couple of tips for drilling in metal. Lubri cate the tip of the bit occasionally with cutting oil except when drilling soft metals such as alu minum, cop per or cast iron. If the hole to be drilled is fairly large, drill a smaller hole first, then enlarge to the required size, it’s often faster in the lon g run . Main tain eno ugh pressure to assure that the bit does not just spin in the hole. This will dull the bit and greatly shorten its life.
DRILLING MASONRY
Use carbide-tipped masonry bit for cinder block, mortar, common brick, soft stone and other materials. The amount of pressure to be used is dependent upon the type of material being drilled. Soft materials require less pressure while the hard materials need more pressure to prevent the drill bit from spinning.
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Operating Tips
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