Bosch C1210ESC, C1210ES, C1050ES, C950ES, 940ES Technical Service Bulletin

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Technical Service Bulletin:
C6 & C7 Error Code Troubleshooting
Models: C1210ESC, C1210ES, C1050ES, C950ES, 940ES, 940ESO, 830ES, 2400ES,
2700ES, 715ES, C800ES, C920ES/ESC, Integra 500, Evolution 500
Introduction
This procedure must be performed by a quali ed technician.
DANGER!
Follow the procedures below and report results to Bosch Technical Support. This will assist in determining the cause and solution to the problem.
C6 and C7 error codes
These errors are fan-related error codes with the following explanations:
C6 error indicates the primary fan rotation is too low during
operation.
C7 error indicates there is no primary fan rotation sensed
during an attempted start-up.
Primary Fan Assembly
The primary fan is a 120 volt AC fan that receives power from
the main control board.
The primary fan has its own built-in circuit board which relays
information and signals back to the control board.
Tools needed:
Phillips head screwdriver Digital Multi-meter
3. Ensure that the 3 foot minimum separation between air intake and exhaust vents is met (applies to a twin pipe vent system).
4. Verify the heater is plugged into a properly grounded 120V AC power supply.
5. Supply the heater with a steady supply voltage. It is recommended to supply electricity from a dedicated electrical circuit with no other major appliances on the same circuit.
6. Shut off power to the heater and unplug from electrical outlet.
Remove cover per installation manual.
7. Remove the black plastic intake (Fig.1, pos.1) that is secured
with three Phillips head screws to the fan (Fig.1, pos.2).
Figure 1
Procedure
1. Press the reset button on the control panel of the heater to attempt to clear the error code. If the error code does not reset or continues to reoccur, proceed with the following trouble­shooting steps.
2. Confi rm that the exhaust vent is not blocked and does not exceed the specifi ed maximum length as shown in the installation manual.
8. Check the wire connection to the fan. The wire connection is
located on the back, left hand side of the fan housing. (Fig. 2).
2 | C6 & C7 Error Code Troubleshooting
Technical Service Bulletin
Figure 2
9. Check that the wire connections to the control board are fi rmly
attached to the board. Removal of the lower access cover on
the control board is required. Refer to Bulletin TWH-G3-24.
10. Remove wire connection from back of fan, plug in heater and
turn power on with water shut off. Check for voltage AC on the
plug between the 1st and 2nd pin. You should fi nd 120VAC (Fig.
3)
Figure 3
Figure 4
Figure 5
a. If the plug shows 120 VAC between the pins, the
primary fan needs to be replaced.
b. If the plug shows no voltage between the pins; shut
power off, disconnect plug from the outlet, and check the 2.5A white fuse inside of the control unit (Fig. 4). Refer to Bulletin TWH-G3-24. If the 2.5A white fuse has continuity, then the control unit needs to be replaced.
c. If the 2.5A fuse is blown, replace with spare from the
back cover of the control unit, remove the connection from the primary fan, and remove both wire connections from the secondary fan (Fig. 5).
d. Reconnect primary fan only, turn power on, run
water for 30 seconds. LEAVE SECONDARY FAN DISCONNECTED
Data subject to change without notice | Printed in the USA | BTC 740002330 A | 05.2014
e. If fan turns on, unit ignites, and/or E4, then shut the
power off and reconnect the secondary fan. If C6 or C7 and/or the fuse blows before connecting the secondary fan then the primary fan needs to be replaced.
f. With both primary and secondary fans connected, turn
power on, and run water. If no issues, then just a bad fuse. If the 2.5A fuse blows then the secondary fan needs to be replaced.
After completing this procedure, please call us while still at
the unit at 1-800-798-8161 for diagnosis and resolution. If it is more convenient for you, please email the results of this procedure to ldy.asa@us.bosch.com and we will reply within one business day.
Bosch Thermotechnology Corp. 50 Wentworth Avenue Londonderry, NH 03053
Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.bosch-climate.us
Bosch Thermotechnology Corp.
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