Bosch 940ESLP Installation Manual

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Installation Instructions
installer in accordance with these instructions and all applicable codes and requirements of the authorities having jurisdiction.
Outdoor kit
For models: C1210ESC, C1210ES, C1050ES, 940ESO, 940ES, 830ES
Part no. BTOK
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Outdoor installation
1 Outdoor installation
1.1 Warnings
Danger: The top of the outdoor kit will
get very hot during operation. Keep away from children. Install heater in a location where the top of the kit cannot be reached by small children.
Danger: Flue gas will be released through the outdoor kit. Flue gas is very hot and contains carbon monoxide. The outdoor kit cannot be installed on a water heater mounted indoors. To prevent risk of fire and carbon monoxide poisoning, maintain all clearances indicated in these instructions.
Danger: Do not place or store any combustible material within 5 feet of the appliance. Maintain specified clearance to combustibles on the wall where the appliance is installed and any adjacent walls or overhang. Observe all clearances required in this manual.
Danger: the water in this appliance is cold and always remains cold except for the times when the burner is on. In the event of power outage in conjunction with freezing temperatures, it is recommended that the heater be drained.
Warning: Damage to the appliance from freezing is not covered under the manufacturer's warranty.
This outdoor kit includes:
• Supports (2) with screws
• Sealing gasket
• Control panel shield
• Outdoor vent cap.
Danger: Surface temperature of the kit is less than 140°F, except highest top surface which may reach 300°F.
Warning: Do not mount water heater directly onto vinyl siding, see Fig. 10.
Danger: the freeze prevention kit on the appliance is designed to provide protection from temperatures down to approximately 5°F for short term conditions only. It will not protect the
appliance in areas where the temperature is routinely expected to be below freezing. The freeze
prevention kit will not protect plumbing outside the appliance from freezing. Precautions must be taken:
B Always drain the water heater if it will
be exposed to long term freezing conditions.
2
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2 Selecting heater location
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D
A
B
G
E
C
F
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Selecting heater location
Before proceeding, read the water heater installation manual. If the information in that manual is not followed exactly, a fire, explosion or poisoning by carbon monox­ide may result causing property damage, personal injury or death.
B This appliance is not designed to be installed
outdoors in climates that commonly fall below freezing (32°F).
B Choose an outside wall for the installation. Installa-
tion on a wall protected by an overhang above is rec­ommended.
B Size the water and gas connections according to the
instructions in the water heater installation manual. Use unions when connecting both water lines and gas supply line to the heater.
Minimum clearances
If the appliance is installed under an overhang, there must be a minimum 36” clearance from the top of the appliance and the mounting area must be open in front and on the sides of the appliance.
Best practice note: The clearances in Fig. 1 and table 1 are the minimum allowed by the standard. When possible consider maximizing the clearances A, B, C, D and E to allow for the effects of wind and frequently used door and window openings.
Fig. 1
Ref. Description
A
Directly below or adjacent to an opening; operable windows, doors and any fresh
C
air openings
Min. distances
1 ftB
D From any adjacent wall 1 ft
E
F Above ground 1 ft
G
Below a gutter, sanitary pipework, eaves or overhang
From a gas meter or gas regulator
3 ft
3 ft
Table 1 Clearances
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Installing outdoor kit
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1.
1.
3.
2.
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3 Installing outdoor kit
Replace the control panel shield
B Loosen the two Philips head screws located on
bottom rear of cover (see Fig. 2).
Fig. 2 Loosen the two screws
B Remove the front cover panel and replace the
original control panel shield with shield provided in the kit, see Fig. 3.
This applies for all models except for the model 940ESO.
B After replacing the control panel shield re-position
the front cover.
B 1. Remove the cover plate (A) from the top of the
appliance, as shown in Fig. 4.
This applies for all models except for the model 940ESO.
Fig. 4
B 2. Attach the supports (B) to the appliance with the
four provided screws, as shown in Fig. 4.
Fig. 3 Replace the control panel shield
Warning: The control panel shield must always remain closed, except when making adjustments, to prevent damage to heater from weather.
Before mounting the outdoor kit on the appliance:
Remove the exhaust seal from outdoor vent cap:
For condensing appliances only:
B Remove inner seal, see Fig. 5.
Fig. 5 Condensing appliances only
(C1050ES, C1210ESC, C1210ES)
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B 3. Attach the gasket provided with the kit as shown
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in Fig. 6.
Fig. 6
B 4. Install supplied Freeze Prevention Kit (separate
packaging). Follow separate installation instructions provided with Freeze Prevention.
Note: Freeze Prevention is not designed to protect the appliance during long durations below freezing or to protect plumbing outside the appliance. Always drain the water heater if it will be exposed to long term freezing condi­tions.
B Position the outdoor vent cap on the top of the
appliance, as shown in Fig. 7.
Installing outdoor kit
Fig. 8
NOTE: Once this kit is installed, the outdoor vent cap will need to be removed, before removing front cover.
Fig. 7
B Attach the outdoor vent cap to the appliance by
fastening the two provided screws and washers, see Fig. 8.
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