Bosch 7716500256 User Manual

Installation and operating instructions
6720821421-00.1V
Electric Storage Water Heater
Tronic 1000T
6 720 821 421 (2017/10) AU

Contents

Contents
1 Key to symbols and safety instructions . . . . . . . . . . 3
1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . 3
2 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Appliance details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Features and general information . . . . . . . . 8
3.3 Technical properties . . . . . . . . . . . . . . . . . . 10
3.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4.1 Side Connections . . . . . . . . . . . . . . . . . . . . 12
3.4.2 Top Connections . . . . . . . . . . . . . . . . . . . . . 13
3.5 Electrical wiring diagram . . . . . . . . . . . . . . 13
4 Storing and transportation . . . . . . . . . . . . . . . . . . . . 13
5 Installation instructions . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Location requirements and clearances . . . 14
5.2 Water connections . . . . . . . . . . . . . . . . . . . 14
5.2.1 Pressure limiting valve (not supplied with the
appliance) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2.2 Expansion control valve (not supplied with the
appliance) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3 Temperature mixing device (not supplied with
the appliance) . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 PTR Valve connection . . . . . . . . . . . . . . . . . 15
9.2.3 High electricity bills . . . . . . . . . . . . . . . . . . . 18
9.2.4 Continuous discharge from
ECV & PTR valves . . . . . . . . . . . . . . . . . . . . .19
9.3 Service contact details . . . . . . . . . . . . . . . . 19
10 Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . 19
10.1 Periodic Inspection . . . . . . . . . . . . . . . . . . . 19
10.2 Pressure and temperature relief valve
(PTR Valve) . . . . . . . . . . . . . . . . . . . . . . . . . .19
10.2.1 Vacation and Extended Shutdown . . . . . . . 19
10.3 Flushing the water heater . . . . . . . . . . . . . . 19
10.3.1 Draining the water heater . . . . . . . . . . . . . . 20
10.3.2 Flushing the water heater . . . . . . . . . . . . . . 20
10.3.3 Filling the water heater . . . . . . . . . . . . . . . . 20
11 Water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
12 Environmental protection/Recycling . . . . . . . . . . . 21
13 Warranty details . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . 16
7 Seismic strapping . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1 Before commissioning . . . . . . . . . . . . . . . . 18
8.2 Switching the appliance on/off . . . . . . . . . . 18
9 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9.1 General inspections . . . . . . . . . . . . . . . . . . 18
9.2 Save a service call . . . . . . . . . . . . . . . . . . . . 18
9.2.1 Lack of hot water . . . . . . . . . . . . . . . . . . . . . 18
9.2.2 High hot water usage . . . . . . . . . . . . . . . . . . 18
2
Key to symbols and safety instructions

1 Key to symbols and safety instructions

1.1 Key to symbols

Warnings

Warnings in this document are identified by a warning triangle printed against a grey background. Keywords at the start of a warning indicate the type and seriousness of the ensuing risk if measures to prevent the risk are not taken.
The following keywords are defined and can be used in this document:
NOTICE indicates a situation that could result in damage to property or equipment.
CAUTION indicates a situation tha t could result in minor to medium injury.
WARNING indicates a situation that could result in severe injury or death.
DANGER indicates a situation that will result in severe injury or death.

Important information

This symbol indicates important information where there is no risk to people or property.

Additional symbols

Symbol Explanation
Step in an action sequence Cross-reference to another part of the document
•List entry – List entry (second level)
Table 1

1.2 Safety information

Installation
▶ The water heater must only be
installed by an authorised person.
This water heater must be installed in accordance with:
• Manufacturers Installation Instructions
• AS/NZS 3500.4 “National Plumbing & Drainage Code”
• AS/NZS 3000 “Wiring Rules”
• Municipal Building Codes
• Any other State or Federal Statutory Regulations
Instructing the customer
▶ Do not operate this water heater until
all operating instructions have been read and understood by the homeowner.
▶ Do not activate this water heater
unless the cylinder is filled with water.
▶ Do not block or seal the relief safety
valve or drain pipe.
▶ The water heater warranty can
become void if relief valves or other safety devices are tampered with, or if the installation is not in accordance with these instructions.
▶ Do not place any articles, chemicals
or flammable materials on or near the water heater.
▶ During the installation isolate the
appliance from the power supply.
Tronic 1000 T – 6 720 821 421 (2017/10)
3
Key to symbols and safety instructions
▶ Removal of access covers will expose
240V wiring. Do not remove the terminal box cover unless the power supply has been effectively disconnected by an authorised person.
▶ Do not operate this water heater with
terminal box cover removed or loose.
▶ This water heater is not intended to
be operated or adjusted by young children or infirm persons. Young children must be supervised to ensure they do not interfere with the water heater.
▶ This water heater is intended to be
installed as a fixed appliance and must be installed on a hard, level surface. If installation is to be in a wet area or a concrete floor, ensure the water heater is mounted on a suitable and substantial raised base.
▶ If the electrical conduit to the water
heater is damaged, it must be replaced by an authorised person in order to avoid a hazard.
▶ For service of this water heater phone
the Bosch Hot Water Service Department on AU 1300 30 70 37, or NZ 0800 543 352.
licensed professional will give you a Compliance Certificate, showing that the work complies with all the relevant standards. Only a licensed person will have insurance protecting their workmanship. Make sure you use a licensed person to install this water heater and ask for your Compliance Certificate
Water temperature warnings
▶ To meet regulatory requirements the
temperature of stored water heater must not be less than 60°C.
▶ The thermostat on your water heater
is factory pre-set to 65°C which is suitable for the vast majority of domestic applications.
▶ The thermostat setting can be
adjusted between 50°C and 70°C. Adjustment must be made by an electrician or other suitably qualified trades person.
Notice to Victorian Customers from the Victorian Plumbing Industry Commission
This water heater must be installed by a licensed person as required by the Victorian Building Act 1993. Only a
4
Key to symbols and safety instructions
WARNING:
Hot water can cause scalds. Children, disabled and the elderly are at greatest risk. Scalds from hot water can result in severe injuries to young children. Feel water temperature before bathing or showering. Scalds can occur when children are exposed directly to hot water when they are placed into a bath that is too hot.
WARNING:
Additional temperature control or limiting devices such as tempering valves may be required to be fitted to this water heater to meet regulatory requirements.
Hydrogen warnings
WARNING:
If the hot water heater is not used for two weeks or more, a quantity of hydrogen gas, which is highly flammable, may accumulate in the water heater. To dissipate this safely, it is recommended that a non-electrically operated hot tap be turned on for several minutes at a sink, or bath, but not at a dishwasher or other appliance.
During this procedure there must be no smoking, open flame, or any electrical appliance operating nearby. If hydrogen gas is discharged through the tap, it will probably make a sound like air escaping.
Tronic 1000 T – 6 720 821 421 (2017/10)
General safety warnings
This water heater is fitted with a combination pressure and temperature PTR relief valve (approved to AS1357), a thermostat, and a resettable over­temperature cut-out.
▶ It is imperative that all safety devices
are not tampered with as this will void warranty.
5
Key to symbols and safety instructions
WARNING:
Do not operate this water heater unless all safety devices are fitted and functioning normally.
CAUTION:
Failure to operate the relief valve easing gear at least once every six months may result in product fault. It is important that the easing gear on the valve be raised and lowered very gently. Failure to do so may result in the water heater cylinder failing, or faulting under certain circumstances.
For your safety:
WARNING:
It is normal that small quantities of water (up to 15 litres of water in a 24 hour period) are released by the valve during the heating cycle.Continuous leakage of water from the valve may indicate a problem with the water heater. If the valve does not discharge water when the easing gear is operated , or does not seal again, a service call should be made without delay. The PTR valve is not serviceable.
WARNING:
Relief valves should be checked and replaced at regular intervals not exceeding 5 years, and more frequently in areas subject to poor water quality.Checking should
CAUTION:
The activation of the thermal cut-out indicates a possibly dangerous situation.
▶ Do not reset the thermal
cut-out until the water heater has been serviced by a qualified person.
include operation of the relief valve to remove any lime deposits.
6

2 Standard delivery

1
2
6720821421-02.1V
3
Standard delivery
Fig. 1
[1] Electric Storage Water Heater [2] Installation Instructions [3] PTR valve
Tronic 1000 T – 6 720 821 421 (2017/10)
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Appliance details

3 Appliance details

3.1 Overview

Fig. 2 Appliance overview - Australian
8
Fig. 3 Appliance overview - New Zealand
Appliance details

3.2 Features and general information

Your storage electric water heater consists of a vitreous enamel lined steel cylinder, an internally adjustable thermostat, a pre-painted zinc-coated steel shell or exterior, an immersion type element, a sacrificial anode, and a PTR safety valve.
Water is stored within the steel inner tank and is heated to the thermostat set temperature by the element. The PTR valve ensures water pressure and temperature does not exceed safe limits during the heating cycle. As the water is drawn off in normal every-day use, the thermostat will monitor the tank temperature and activate the element to ensure hot water is available.
The thermostat is factory set at 65°C and is adjustable from 50°C to 70°C by an authorised person.
The tank is a mains pressure tank. It is designed to supply water at mains pressure (above 350kPa).
If the maximum cold water pressure exceeds 680kPa, a pressure limiting valve must be fitted. The sacrificial anode in your water heater (located at the top of the water heater) will slowly erode to protect the cylinder.
Tronic 1000 T – 6 720 821 421 (2017/10)
Bosch recommends that the anode be inspected and replaced every five years or more frequently in poor water quality areas.
Water heater life expectancy is dependent on a number of factors including water heater usage patterns, water quality and water pressure.
NOTICE: Please refer to the Water Quality Statement on Page 21, and the Warranty Details on page 22.
Water Quality
This water heater has been designed and constructed to be suitable for connection to most water supplies in Australia and New Zealand. However, in areas where Total Dissolved Solids (TDS) exceeds 2500mg/L, detrimental effects on water heater performance and longevity will result.
Anode
Should your water supply have a TDS of greater than 600mg/L, the installed anode must be aluminium (blue) or hydrogen gas can accumulate at the top of the water heater in long periods of no use. When this is likely to occur , the installer should instruct
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