Bosch 32609, 32614, 32612, 32618 User Manual

BM 2610925941 6-05 6/10/05 10:21 AM Page 1

IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions
Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

32609
32612
32614
32618

Call Toll Free

for Consumer Information

& Service Locations

1-877-BOSCH99 (1-877-267-2499) www.boschtools.com

Pour renseignement des

consommateurs et centres

de service, appelez au

numéro gratuit :

Llame gratis para
obtener información
para el consumidor y

ubicaciones de servicio

For English Parlez-vous français? ¿Habla español?
See page 2 Voir page 14 Ver página 26

BM 2610925941 6-05 6/10/05 10:21 AM Page 2

General Safety Rules

WARNING

!

in all of the warnings listed below refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.

Read all instructions. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury.

The term “power tool”

SAVE THESE INSTRUCTIONS

Work area safety

Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.

tools create sparks which may ignite the dust
or fumes.

Keep children and bystanders away while
operating a power tool.

cause you to lose control.

Distractions can

Power

Electrical safety

Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools.

and matching outlets will reduce risk of
electric shock.

Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.

is an increased risk of electric shock if your
body is earthed or grounded.

Do not expose power tools to rain or wet
conditions.

increase the risk of electric shock.

Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts.

entangled cords increase the risk of electric
shock.

When operating a power tool outdoors,
use an extension cord suitable for
outdoor use.

outdoor use reduces the risk of electric
shock.

Do not use AC only rated tools with a DC
power supply.

work, the electrical components of the AC
rated tool are likely to fail and create a
hazard to the operator.

Water entering a power tool will

Use of a cord suitable for

While the tool may appear to

Unmodified plugs

There

Damaged or

If operating the power tool in damp
locations is unavoidable a Ground Fault
Circuit Interrupter (GFCI) must be used to
supply the power to your tool.

personal protection devices like electrician’s
rubber gloves and footwear will further
enhance your personal safety.

GFCI and

Personal safety

Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication.

inattention while operating power tools may
result in serious personal injury.

Use safety equipment. Always wear eye
protection.

mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.

Avoid accidental starting. Ensure the
switch is in the off-position before
plugging in.

finger on the switch or plugging in power
tools that have the switch on invites
accidents.

Remove any adjusting key or wrench
before turning the power tool on.

or a key left attached to a rotating part of the
power tool may result in personal injury.

Do not overreach. Keep proper footing
and balance at all times.

better control of the power tool in unexpected
situations.

Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts.

be caught in moving parts.

If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.

related hazards.

Safety equipment such as dust

Carrying power tools with your

Loose clothes, jewelry or long hair can

Use of these devices can reduce dust-

-2-

A moment of

A wrench

This enables

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Keep handles dry, clean and free from oil
and grease.

control the power tool.

Slippery hands cannot safely

Power tool use and care

Do not force the power tool. Use the
correct power tool for your application.

The correct power tool will do the job better
and safer at the rate for which it was
designed.

Do not use the power tool if the switch
does not turn it on and off.

that cannot be controlled with the switch is
dangerous and must be repaired.

Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any
adjustments, changing accessories, or
storing power tools.

measures reduce the risk of starting the
power tool accidentally.

Store idle power tools out of the reach of
children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.

Power tools are dangerous in the hands of
untrained users.

Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use.

poorly maintained power tools.

Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.

Use the power tool, accessories and tool
bits etc., in accordance with these
instructions and in the manner intended
for the particular type of power tool,
taking into account the working
conditions and the work to be performed.

Use of the power tool for operations different
from those intended could result in a
hazardous situation.

Many accidents are caused by

Any power tool

Such preventive safety

Use clamps or other practical way to
secure and support the workpiece to a
stable platform.

or against your body is unstable and may
lead to loss of control.

Holding the work by hand

Battery tool use and care

Recharge only with the charger specified
by the manufacturer.

suitable for one type of battery pack may
create a risk of fire when used with another
battery pack.

Use battery tools only with specifically
designated battery packs.

battery packs may create a risk of injury and
fire.

When battery pack is not in use, keep it
away from other metal objects like paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a
connection from one terminal to another.

Shorting the battery terminals together may
cause burns or a fire.

Under abusive conditions, liquid may be
ejected from the battery, avoid contact. If
contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally
seek medical help.

battery may cause irritation or burns.

Ensure the switch is in the off position
before inserting battery pack.

battery pack into power tools that have the
switch on invites accidents.

A charger that is

Use of any other

Liquid ejected from the

Inserting the

Service

Have your power tool serviced by a
qualified repair person using only identical
replacement parts.

safety of the power tool is maintained.

Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be
misplaced or pinched or safety guard
return springs may be improperly
mounted. Certain cleaning agents such as

gasoline, carbon tetrachloride, ammonia, etc.
may damage plastic parts.

This will ensure that the

SAVE THESE INSTRUCTIONS

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Safety Rules for Cordless Drill / Drivers

Hold tool by insulated gripping surfaces
w

hen performing an operation where the

cutting tools may contact hidden wiring.

Contact with a “live” wire will make exposed
metal parts of the tool “live” and shock the
operator.

Do not drill, fasten or break into
existing walls or other blind areas where
electrical wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit
breakers feeding this worksite.

Always hold the tool with both hands. If
the bit jams two hands will give you
maximum control over torque reaction or
kickback.

Always wear safety goggles or eye
protection when using this tool. Use a
dust mask or respirator for applications
which generate dust.

Secure the material being drilled. Never
hold it in your hand or across legs.

Unstable support can cause the drill bit to
bind causing loss of control and injury.

Disconnect battery pack from tool or
place the switch in the locked or off
position before making any assembly,
adjustments or changing accessories

Such preventive safety measures reduce the
risk of starting the tool accidentally.

Position yourself to avoid being caught
between the tool or side handle and walls
or posts.

jammed in the work, the reaction torque of
the tool could crush your hand or leg.

If the bit becomes bound in the
workpiece, release the trigger
immediately, reverse the direction of
rotation and slowly squeeze the trigger to
back out the bit.

reaction torque. The drill body will tend to
twist in the opposite direction as the drill bit is
rotating.

Do not grasp the tool or place your hands
too close to the spinning chuck or drill
bit.

When installing a drill bit, insert the shank
of the bit well within the jaws of the
chuck.

enough, the grip of the jaws over the bit is

Should the bit become bound or

Be ready for a strong

Your hand may be lacerated.

If the bit is not inserted deep

reduced and the loss of control is increased.

Do not use dull or damaged bits and
accessories.

greater tendency to bind in the workpiece.

When removing the bit from the tool avoid
contact with skin and use proper
protective gloves when grasping the bit or
accessory.

prolonged use.

Check to see that keys and adjusting
wrenches are removed from the drill
before switching the tool "ON".

wrenches can fly away at high velocity
striking you or a bystander.

Do not run the drill while carrying it at
your side.

entangled with clothing and injury may result.

This tool may be used with sanding and
polishing disks, grinding wheels, wire
wheel and wire cup brushes. These
accessories must be rated for at least the
speed recommended on the tool warning
label.

Wheels and other accessories running
over rated speed can fly apart and cause
injury.

.

Avoid bouncing and snagging the wheels,
discs or brushes especially when working
corners, sharp edges, etc.

loss of control and kickback.

WARNING

!

grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement

and other masonry products, and

• Arsenic and chromium from chemically-

treated lumber.

Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specially
designed to filter out microscopic particles.

Dull or damaged bits have a

Accessories may be hot after

A spinning drill bit could become

This can cause

Some dust created by
power sanding, sawing,

Keys or

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Battery/Charger

Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery pack, and
(3) product using battery.

Use only the charger which accompanied
your product or direct replacement as
listed in the catalog or this manual.

substitute any other charger. Use only Bosch
approved chargers with your product. See
Functional Description and Specifications.

Do not disassemble charger or operate the
charger if it has received a sharp blow,
been dropped or otherwise damaged in
any way. Replace damaged cord or plugs
immediately.

damage may result in electric shock or fire.

Do not recharge battery in damp or wet
environment. Do not expose charger to
rain or snow. If battery case is cracked or
otherwise damaged, do not insert into
charger.

Charge only Bosch approved rechargeable
batteries. See Functional Description and

Specifications. Other types of batteries may
burst causing personal injury and damage.

Charge battery pack in temperatures
above +40 degrees F (4 degrees C) and
below +105 degrees F (41 degrees C).

Incorrect reassembly or

Battery short or fire may result.

Do not

Store tool and battery pack in locations
where temperatures will not exceed 120
degrees F (49 degrees C). This is important

to prevent serious damage to the battery
cells.

Battery leakage may occur under extreme
usage or temperature conditions. Avoid
contact with skin and eyes.

liquid is caustic and could cause chemical
burns to tissues. If liquid comes in contact
with skin, wash quickly with soap and water,
then with lemon juice or vinegar. If the liquid
contacts your eyes, flush them with water for
a minimum of 10 minutes and seek medical
attention.

Place charger on flat non-flammable
surfaces and away from flammable
materials when re-charging battery pack.

The charger and battery pack heat during
charging. Carpeting and other heat insulating
surfaces block proper air circulation which
may cause overheating of the charger and
battery pack. If smoke or melting of the case
are observed unplug the charger immediately
and do not use the battery pack or charger.

Use of an attachment not recom­mended or sold by Bosch may result in a
risk of fire, electric shock or injury to
persons.

The battery

Battery Care

WARNING

!

away from metal objects.

protect terminals from shorting DO NOT
place batteries in a tool box or pocket with
nails, screws, keys, etc. Fire or injury may
result.

When batteries are not in
tool or charger, keep them

For example, to

WARNING

!

tool or charger, always place protective
cap onto end of battery pack.

cap, guards against terminal shorting.

DO NOT PUT BATTERIES INTO FIRE OR
EXPOSE TO HIGH HEAT. They may

explode.

To prevent fire or injury
when batteries are not in

Protective

-5-

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Battery Disposal

WARNING

!

remove any component projecting from
the battery terminals.

result. Prior to disposal, protect exposed
terminals with heavy insulating tape to
prevent shorting.

NICKEL-CADMIUM BATTERIES

If equipped with a nickel-cadmium battery, the
battery must be collected, recycled or
disposed of in an environmentally sound
manner.

industry program to collect and recycle these
batteries at the end of their useful life, when

Do not attempt to disas­semble the battery or

Fire or injury may

“The EPA certified RBRC
Battery Recycling Seal on the
nickel-cadmium (Ni-Cd)
battery indicates Robert
Bosch Tool Corporation is
voluntarily participating in an

taken out of service in the United States or
Canada. The RBRC program provides a
convenient alterative to placing used Ni-Cd
batteries into the trash or the municipal
waste stream, which may be illegal in your
area.

Please call 1-800-8-BATTERY for information
on Ni-Cd battery recycling and disposal
bans/restrictions in your area, or return your
batteries to a Skil/Bosch/Dremel Service
Center for recycling. Robert Bosch Tool
Corporation’s involvement in this program is
part of our commitment to preserving our
environment and conserving our natural
resources.”

If equipped with a nickel-metal hydride
battery, the battery can be disposed of in a
municipal solid waste stream.

NICKEL-METAL HYDRIDE BATTERIES

-6-

A

0

A

A

0

A

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Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min

s Seconds Time

n

0

.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

Minutes Time

Diameter Size of drill bits, grinding wheels, etc.

No load speed Rotational speed, at no load

orbits etc. per minute

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Ni-Cad RBRC seal Designates Ni-Cad battery recycling

program

This symbol designates
that this tool is listed by
Underwriters Laboratories.

This symbol designates
that this tool is listed by
the Canadian Standards
Association.

This symbol designates
that this tool is listed to
Canadian Standards by
Underwriters Laboratories.

This symbol designates that
this tool is listed by
Underwriters Laboratories,
and listed to Canadian
Standards by Underwriters
Laboratories.

This symbol

designates
that
this tool
complies
to NOM
Mexican
Standards.

-7-

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Functional Description and Specifications

WARNING

!

accessories

a

ccidentally.

KEYLESS

CHUCK

FIG. 1

BIT STORAGE

ADAPTER

Disconnect battery pack from tool or place the switch in the locked or
off position before making any assembly, adjustments or changing

. Such preventive safety measures reduce the risk of starting the tool

Cordless Drills/Drivers

GEAR SHIFTER

ADJUSTABLE

CLUTCH

VARIABLE SPEED
TRIGGER SWITCH

FORWARD/REVERSING

LEVER & TRIGGER LOCK

RUBBERIZED GRIP

VENTILATION

OPENINGS

BIT AND BIT

STORAGE

BATTERY

RELEASE TABS

BATTERY PACK

Model number 32609 32612 32614 32618
Voltage rating 9.6 V 12 V 14.4 V 18 V
No load speed 1
No load speed 2 n

n

0-300/

0

0-1000/min

0

min n

0-400/

0

n

0-1200/min

0

min n

0-400/

0

n

0-1200/min

0

min n

0-400/

0

n

0-1300/min

0

min

Maximum Capacities

Chuck size 3/8" 3/8 3/8" 3/8"
Screw sizes #12 x 3" #14 x 3" #16 x 3" #16 x 3"
Mild metal 1/4" 3/8" 1/2" 1/2"
Hard wood 3/4" 1-1/4" 1-1/2" 1-1/2"
Soft wood

1-1/4"

1-1/2"

2"

2"

Charger BC001-6 & BC016 BC001-6 & BC016 BC001-6 & BC016 BC004-6 & BC016

BC130 & BC230 BC130 & BC230 BC130 & BC230 BC130 & BC230

Voltage rating 120 V 60 Hz 120 V 60 Hz 120 V 60 Hz 120 V 60 Hz
Battery pack BAT048 BAT043-BAT046 BAT038-BAT041 BAT025 & BAT026

BAT100-BAT119 BAT120-BAT139 BAT140-BAT159 BAT160-BAT189

BC006 charger requires 12 V DC input

NOTE: ONLY USE CHARGERS LISTED ABOVE

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Operating Instructions

VARIABLE SPEED CONTROLLED

TRIGGER SWITCH

Y

our tool is equipped with a variable speed
trigger switch. The tool speed can be
controlled from the minimum to the maximum
nameplate RPM by the pressure you apply to
the trigger. Apply more pressure to increase
the speed and release pressure to decrease
speed. This accurate speed control enables
you to drill without center punching. It also
permits you to use as a power screwdriver.
Bits are available for driving screws as well as
running bolts and nuts.

FORWARD/REVERSING LEVER &

Your tool is equipped with a forward/
reversing lever and trigger lock located above
the trigger (Fig. 1). This lever was designed
for changing rotation of the chuck, and for
locking the trigger in an “OFF” position to help
prevent accidental starts and accidental
battery discharge. For forward rotation, (with
chuck pointed away from you) move the lever
to the far left. For reverse rotation move the
lever to the far right. To activate trigger lock
move lever to the center off position.

CAUTION

!

comes to a complete stop.

rotation of the chuck can cause damage to
the tool.

TRIGGER LOCK

Do not change direction of
rotation until the tool

Shifting during

GEAR SHIFTING

Your tool is equipped with two separate gear
r

anges, low gear and high gear. Low gear
provides high-torque and slower drilling
speeds for heavy duty work or for driving
screws. High gear provides faster speeds for
drilling lighter work. To change speeds slide
switch, to the high or low position.

ATTENTION: If your tool appears to be
running, but the chuck will not turn, check to
make sure the gear shifting switch is pushed
fully into desired setting.

ADJUSTABLE CLUTCH

Your tool features 15 clutch settings. Output
torque will increase as the clutch ring, is
rotated from 1 to 15. The drill “ ” position
will lock up the clutch to permit drilling and
driving heavyduty work, and also enables bits
to be changed quickly and easily in the
keyless chuck.

BRAKE

When the trigger switch is released it
activates the brake to stop the chuck quickly.
This is especially useful in the repetitive
driving and removal of screws.

BIT STORAGE ADAPTER

Your tool is equipped with a bit storage
adapter that will allow you to store a longer bit
if desired. To install bit adapter, remove bit
from standard storage area, then snap
adapter into it’s place. To use, hold bit
adapter in place when removing bit (Fig. 1).

INSERTING BITS

Move reverse switch lever to the center “OFF”
position. Remove battery pack and rotate the
clutch ring to the drill bit symbol
“ ”. Rotate the chuck sleeve counter­clockwise viewing from chuck end, and open
chuck to approximate drill bit diameter. Insert
a clean bit up to the drill bit flutes for small
bits, or as far as it will go for large bits. Close
chuck by rotating the chuck sleeve clockwise
and securely tighten by hand.

WARNING

!

chuck to loosen or tighten bit.

or hand injury is possible if attempting to
grasp the spinning chuck.

Do not use the power of
the drill while grasping

Friction burn

REMOVING CHUCK

Rotate the clutch ring to the drill bit
symbol “ ”. Open the chuck all the way,
remove left-hand thread screw inside chuck
by turning it clockwise (Fig. 2).

FIG. 2

CHUCK

SLEEVE

Insert the short arm of a 3/8" hex key wrench
and close jaws on flats of wrench (Fig. 3).

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BM 2610925941 6-05 6/10/05 10:21 AM Page 10

S

trike long arm of wrench sharply
counterclockwise, remove wrench and
unthread chuck from spindle (Fig. 3).

INSTALLING CHUCK

Always keep the spindle threads, the threads
of the chuck and securing screw free of
debris. To install a chuck, reverse “removing
the chuck” procedure.

RELEASING AND INSERTING BATTERY PACK

Release battery pack from tool by pressing
on both sides of the battery release tabs and
pull downwards. Before inserting battery
pack, remove protective cap from battery

FIG. 3

pack. To insert battery, align battery and slide
battery pack into tool until it locks into
position. Do not force.

IMPORTANT CHARGING NOTES

1. The battery pack accepts only about 80% of
its maximum capacity with its first few charge
cycles. However, after the first few charge
cycles, the battery will charge to full capacity.

2. The charger was designed to fast charge
the battery only when the battery temperature
is between 40˚F (4˚C) and 105˚F (41˚C).

3. A substantial drop in operating time per
charge may mean that the battery pack is
nearing the end of its life and should be
replaced.

4. If you anticipate long periods (i.e. a month
or more) of non-use of your tool, it is best to
run your tool down until it is fully discharged
before storing your battery pack. After a long
period of storage, the capacity at first recharge
will be lower. Normal capacity will be restored
in two or three charge/discharge cycles.

Remember to unplug charger during storage
period.

5. If battery does not charge properly:
Check for voltage at outlet by plugging

a.

in some other electrical device.

b. Check to see if outlet is connected to a
light switch which turns power “off” when lights
are turned off.

Check battery pack terminals for dirt.

c.
Clean with cotton swab and alcohol if
necessary.

d. If you still do not get proper charging,
take or send tool, battery pack and charger to
your local Bosch Service Center. See “Tools,
Electric” in the Yellow Pages for names and
addresses.

Note: Use of chargers or battery packs not
sold by Bosch will void the warranty.

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CHARGING BATTERY PACK (30 MINUTE SINGLE BAY-BC130)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger
is not receiving power from power supply
outlet.

If the green indicator light is
“ON”, the charger is plugged in
but the battery pack is not

charger will switch to trickle charge, until a
suitable temperature is reached, at which
time the charger will switch automatically to
fast-charging.

inserted, or the battery pack is fully charged
and is being trickle charged.

If the green indicator light is
“BLINKING”, the battery pack is

being fast-charged. Fast­charging will automatically stop when the
battery pack is fully charged.

contacts of the charger or battery pack are
contaminated. Clean the contacts of the
charger or battery pack only as directed in
these operating instructions or those supplied
with your tool or battery pack.

If the red indicator light is “ON”,
the battery pack is too hot or
cold for fast-charging. The

If the red indicator light is
“BLINKING”, the battery pack
cannot accept a charge or the

Plug charger cord into your standard power
outlet. Before inserting battery pack, remove
protective cap, then insert battery pack into
charger (Fig. 4).

The charger’s green indicator light will begin to
“BLINK”. This indicates that the battery is
receiving a fast charge. Fast-charging will
automatically stop when the battery pack is
fully charged.

When the indicator light stops “BLINKING”
(and becomes a steady green light) fast
charging is complete.

The battery pack may be used even though
the light may still be blinking. The light may
require more time to stop blinking depending
on temperature. When you begin the charging
process of the battery pack, a steady red light

BATTERY

PACK

CHARGER

could also mean the battery pack is too hot or
too cold.

The purpose of the green light is to indicate
that the battery pack is fast-charging. It does
not indicate the exact point of full charge. The
light will stop blinking in less time if the battery
pack was not completely discharged.

When charging several batteries in sequence,
the charge time may slightly increase.

When the battery pack is fully charged,
unplug the charger (unless you're charging
another battery pack) and slip the battery
pack back into the tool.

To prevent fire or injury when batteries are
not in tool or charger, always place protective
cap onto end of battery pack.

FIG. 4

PROTECTIVE

CAP

RED LIGHT

GREEN LIGHT

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C

HARGING BATTERY PACK (30 MINUTE DUAL BAY-BC230)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger
is not receiving power from power supply
outlet.

are contaminated. Clean the contacts of the
charger or battery pack only as directed in
these operating instructions or those supplied
with your tool or battery pack.

If the red indicator light is
“ON”, the battery pack is too

hot or cold for fast-charging.
The charger will switch to trickle charge, until
a suitable temperature is reached, at which
time the charger will switch automatically to

charging will automatically stop when the
battery pack is fully charged.

fast-charging.

If the red indicator light is

“BLINKING”, the battery pack

cannot accept a charge or
the contacts of the charger or battery pack

inserted, or the battery pack is fully charged
and is being trickle charged.

If the green indicator light is
“BLINKING”, the battery pack
is being fast-charged. Fast-

If the green indicator light is
“ON”, the charger is plugged
in but the battery pack is not

Plug charger cord into your standard power
outlet. Before inserting battery pack, remove
protective cap, then insert battery pack into
charger (Fig. 5).

The charger’s green indicator light will begin to
“BLINK”. This indicates that the battery is
receiving a fast charge. Fast-charging will
automatically stop when the battery pack is
fully charged.

When the indicator light stops “BLINKING”
(and becomes a steady green light) fast
charging is complete.

The battery pack may be used even though
the light may still be blinking. The light may
require more time to stop blinking depending
on temperature. When you begin the
charging process of the battery pack, a

BATTERY

PACK

steady red light could also mean the battery
pack is too hot or too cold.

The purpose of the green light is to indicate
that the battery pack is fast-charging. It does
not indicate the exact point of full charge.
The light will stop blinking in less time if the
battery pack was not completely discharged.

When charging several batteries in
sequence, the charge time may slightly
increase.

When the battery pack is fully charged,
unplug the charger (unless you're charging
another battery pack) and slip the battery
pack back into the tool.

To prevent fire or injury when batteries are
not in tool or charger, always place protective
cap onto end of battery pack.

FIG. 5

PROTECTIVE

CAP

RED LIGHT

-12-

CHARGER

GREEN LIGHT

BM 2610925941 6-05 6/10/05 10:21 AM Page 13

CHARGING BATTERY PACK (1 HOUR CHARGER)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger
i

s not receiving power from power supply

o

utlet.

switch to trickle charge, until a suitable
temperature is reached, at which time the
c

harger will switch automatically to fast-

c

harging.

If the green indicator light is “ON”,
the charger is plugged in but the

battery pack is not inserted, or the
battery pack is fully charged and is being
trickle charged, or the battery pack is too hot

will automatically stop when the battery pack
is fully charged.

or cold for fast-charging. The charger will

CHARGING BATTERY PACK (1 HOUR CHARGER)

Plug charger cord into your standard power
outlet. Before inserting battery pack, remove
protective cap, then insert battery pack into
charger (Fig. 6).

The charger’s green indicator will begin to
“BLINK”. This indicates that the battery is
receiving a fast charge. Fast-charging will
automatically stop when the battery pack is
fully charged.

When the indicator light stops “BLINKING”
(and becomes a steady green light) fast
charging is complete.

The purpose of the light is to indicate that the
battery pack is fast-charging. It does not
indicate the exact point of full charge. The
light will stop blinking in less time if the
battery pack was not completely discharged.

When the battery pack is fully charged,
unplug the charger (unless you're charging
another battery pack) and slip the battery
pack back into the tool handle.

To prevent fire or injury when batteries are
not in tool or charger, always place protective
cap onto end of battery pack.

When you begin the charging process of the
battery pack, a steady green light could also
mean the battery pack is too hot or too cold.

If the green indicator light is
“BLINKING”, the battery pack is
being fast-charged. Fast-charging

FIG. 6

INDICATOR

LIGHT

CHARGER

-13-

BATTERY

PROTECTIVE

CAP

PACK

BM 2610925941 6-05 6/10/05 10:21 AM Page 14

Operating Tips

You will extend the life of your bits and do
n

eater work if you always put the bit in
contact with the work before pulling the
trigger. During the operation, hold the tool
f

irmly and exert light, steady pressure. Too
much pressure at low speed will stall the
tool. Too little pressure will keep the bit from
cutting and cause excess friction by sliding
over the surface. This can be damaging to
both tool and bit.

DRILLING WITH VARIABLE SPEED

The trigger controlled variable speed feature
will eliminate the need for center punches in
hard materials. The variable speed trigger

allows you to slowly increase RPM. By using
a

slow starting speed, you are able to keep
the bit from “wandering”. You can increase
the speed as the bit “bites” into the work by
s

queezing the trigger.

Variable speed drills will double as a power
screwdriver by using a screwdriver bit in the
drill mode. The technique is to start slowly,
increasing the speed as the screw runs
down. Set the screw snugly by slowing to a
stop. Prior to driving screws, pilot and
clearance holes should be drilled.

DRIVING WITH VARIABLE SPEED

FASTENING WITH SCREWS

This procedure shown in (Fig. 7) will enable
you to fasten materials together with your
Cordless Drill/Screwdriver without stripping,
splitting or separating the material.

First, clamp the pieces together and drill the
first hole 2/3 the diameter of the screw. If the
material is soft, drill only 2/3 the proper
length. If it is hard, drill the entire length.

Second, unclamp the pieces and drill the
second hole the same diameter as the screw
shank in the first or top piece of wood.

Third, if flat head screw is used, countersink
the hole to make the screw flush with the
surface. Then, simply apply even pressure
when driving the screw. The screw shank
clearance hole in the first piece allows the
screw head to pull the pieces tightly together.

The adjustable screw drill accessory will do
all of these operations quickly and easily.

DRILL BITS

Always inspect drill bits for excessive wear.
Use only bits that are sharp and in good
condition.

TWIST BITS: Available with straight and
reduced shanks for wood and light duty metal
drilling. High speed bits cut faster and last
longer on hard materials.

Screw drills are available for screw sizes No.
6, 8, 10 and 12.

FASTENING
WITH SCREWS

1. Drill 2/3 diameter and

2/3 of screw length for
soft materials, full
length for hard
materials.

Screw

Apply a slight
even pressure
when driving
screws.

2. Drill same
diameter as
screw shank.

3. Countersink
same diameter
as screw head.

FIG. 7

CARBIDE TIPPED BITS: Used for drilling
stone, concrete, plaster, cement and other
unusually hard nonmetals. Use continuous
heavy feed pressure when employing carbide
tip bits.

DRILLING WOOD

Be certain workpiece is clamped or anchored
firmly. Always apply pressure in a straight line
with the drill bit. Maintain enough pressure to
keep the drill “biting”.

-14-

Adjustable

Screw

Drill

15°

BM 2610925941 6-05 6/10/05 10:21 AM Page 15

When drilling holes in wood, twist bits can be
u

sed. Twist bits may overheat unless pulled out

frequently to clear chips from flutes.

U

se a “back-up” block of wood for work that is

likely to splinter, such as thin materials.

You will drill a cleaner hole if you ease up on
t

he pressure just before the bit breaks through
the wood. Then complete the hole from the
back side.

DRILLING METAL

There are two rules for drilling hard materials.
First, the harder the material, the greater the
pressure you need to apply to the tool. Second,
the harder the material, the slower the speed.
Here are a couple of tips for drilling in metal.
Lubricate the tip of the bit occasionally with

WARNING

!

safe operating speed is not exceeded by the
nameplate speed of the tool. Do not exceed
the recommended wheel diameter.

SANDING AND POLISHING

Fine sanding and polishing require “touch”.
Select the most efficient speed.

When using polishing bonnets, always be sure
the excess string that secures the bonnet is
tucked well within the bonnet during operation.

Work with brushes requires high speeds.

1. Remember, the tips of a wire brush do the
work. Operate the brush with the lightest
pressure so only the tips of the wire come in
contact with the work.

2. If heavier pressures are used, the wires
will be overstressed, resulting in a wiping
action; and if this is continued, the life of the
brush will be shortened due to wire fatigue.

3. Apply the brush to the work in such a way
that as much of the brush face as possible is
in full contact with the work. Applying the side

Before using an accessory,
be certain that its maximum

WIRE BRUSHES

BRUSHING PRESSURE

cutting oil except when drilling soft metals such
a

s aluminum, copper or cast iron. If the hole to
be drilled is fairly large, drill a smaller hole first,
then enlarge to the required size, it’s often
f

aster in the long run. Maintain enough
pressure to assure that the bit does not just
spin in the hole. This will dull the bit and greatly
shorten its life.

DRILLING MASONRY

Soft materials such as brick are relatively easy
to drill. Concrete however, will require much
more pressure to keep the bit from spinning. Be
sure to use carbide tip bits for all masonry work.

or edge of the brush to the work will result in
wire breakage and shortened brush life.

CORRECT: Wire tips doing the work.

INCORRECT: Excessive pressure can cause wire breakage.

RUNNING NUTS AND BOLTS

Variable speed control must be used with
caution for driving nuts and bolts with socket
set attachments. The technique is to start
slowly, increasing speed as the nut or bolt runs
down. Set the nut or bolt snugly by slowing the
drill to a stop. If this procedure is not followed,
the tool will have a tendency to torque or twist
in your hands when the nut or bolt seats.

-15-