Bosch Power Tools 15614, 15618 User Manual

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IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

15614 15618

Call Toll Free for

Consumer Information

& Service Locations

1-877-BOSCH99 (1-877-267-2499) www.boschtools.com

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et les adresses de nos centres

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appelez ce numéro gratuit

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General Safety Rules

WARNING

in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

The term “power tool”

SAVE THESE INSTRUCTIONS

Work area safety

Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.

tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.

cause you to lose control.

Distractions can

Power

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

is an increased risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions.

increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

outdoor use reduces the risk of electric shock.

Do not use AC only rated tools with a DC power supply.

work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.

Water entering a power tool will

Use of a cord suitable for

While the tool may appear to

Unmodified plugs

There

Damaged or

If operating the power tool in damp locations is unavoidable a Ground Fault Circuit Interrupter (GFCI) must be used to supply the power to your tool.

personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.

GFCI and

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

inattention while operating power tools may result in serious personal injury.

Use safety equipment. Always wear eye protection.

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Avoid accidental starting. Ensure the switch is in the off-position before plugging in.

finger on the switch or plugging in power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on.

or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times.

better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.

be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

related hazards.

Safety equipment such as dust

Carrying power tools with your

Loose clothes, jewelry or long hair can

Use of these devices can reduce dust-

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A moment of

A wrench

This enables

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Keep handles dry, clean and free from oil and grease.

ontrol the power tool.

Slippery hands cannot safely

Power tool use and care

Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off.

that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use.

poorly maintained power tools.

Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

Many accidents are caused by

Any power tool

Such preventive safety

Use clamps or other practical way to secure and support the workpiece to a s

table platform.

r against your body is unstable and may

lead to loss of control.

olding the work by hand

Battery tool use and care

Ensure the switch is in the off position before inserting battery pack.

battery pack into power tools that have the switch on invites accidents.

Recharge only with the charger specified by the manufacturer.

suitable for one type of battery pack may create a risk of fire when used with another battery pack.

Use power tools only with specifically designated battery packs.

battery packs may create a risk of injury and fire.

When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.

battery may cause irritation or burns.

Liquid ejected from the

Inserting the

A charger that is

Use of any other

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts.

safety of the power tool is maintained.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted.

gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Certain cleaning agents such as

This will ensure that the

SAVE THESE INSTRUCTIONS

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Safety Rules for Cordless Hammer Drills

Hold power tools by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring.

make exposed metal parts of the tool “live” and shock the operator.

Use clamps or other practical way to secure and support the workpiece to a stable platform.

or against your body is unstable and may lead to loss of control.

Do not drill, fasten or break into existing walls or other blind areas where electrical wiring may exist.

unavoidable, disconnect all fuses or circuit breakers feeding this worksite.

Wear ear protectors when using the tool for extended periods.

high intensity noise can cause hearing loss.

Always use auxiliary handle for maximum control over torque reaction or kick-back.

High torque 3/8" and larger chuck capacity drills are equipped with auxiliary handles.

Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which generate dust.

Use thick cushioned gloves and limit the exposure time by taking frequent rest periods.

action may be harmful to your hands and arms.

Secure the material being drilled. Never hold it in your hand or across legs.

Unstable support can cause the drill bit to bind causing loss of control and injury.

Disconnect battery pack from tool before making any assembly, adjustments or changing accessories

safety measures reduce the risk of starting the tool accidentally.

Position yourself to avoid being caught between the tool or side handle and walls or posts.

jammed in the work, the reaction torque of the tool could crush your hand or leg.

If the bit becomes bound in the workpiece, release the trigger immediately, reverse the direction of

Contact with a “live” wire will

Holding the work by hand

If this situation is

Prolonged exposure to

Vibration caused by hammer-drill

. Such preventive

Should the bit become bound or

rotation and slowly squeeze the trigger to back out the bit. Be ready for a strong

reaction torque. The drill body will tend to twist in the opposite direction as the drill bit is rotating.

Do not grasp the tool or place your hands too close to the spinning chuck or drill bit.

Your hand may be lacerated.

When installing a drill bit, insert the shank of the bit well within the jaws of the chuck.

enough, the grip of the jaws over the bit is reduced and the loss of control is increased.

Do not use dull or damaged bits and accessories.

greater tendency to bind in the workpiece.

When removing the bit from the tool avoid contact with skin and use proper protective gloves when grasping the bit or accessory.

prolonged use.

Check to see that keys and adjusting wrenches are removed from the drill before switching the tool "ON".

wrenches can fly away at high velocity striking you or a bystander.

Do not run the tool while carrying it at your side.

entangled with clothing and injury may result.

grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and other masonry products, and

• Arsenic and chromium from chemicallytreated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

If the bit is not inserted deep

Dull or damaged bits have a

Accessories may be hot after

A spinning drill bit could become

WARNING

Some dust created by power sanding, sawing,

Keys or

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Battery/Charger

Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery pack, and (3) product using battery.

Use only the charger which accompanied your product or direct replacement as listed in the catalog or this manual.

substitute any other charger. Use only Bosch approved chargers with your product. See Functional Description and Specifications.

Do not disassemble charger or operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Replace damaged cord or plugs immediately.

damage may result in electric shock or fire.

Do not recharge battery in damp or wet environment. Do not expose charger to rain or snow. If battery case is cracked or otherwise damaged, do not insert into charger.

Charge only Bosch approved rechargeable batteries.

Specifications. Other types of batteries may burst causing personal injury and damage.

Charge battery pack in temperatures above +40 degrees F (4 degrees C) and below +105 degrees F (41 degrees C).

Incorrect reassembly or

Battery short or fire may result.

See Functional Description and

Do not

Store tool and battery pack in locations where temperatures will not exceed 120 degrees F (49 degrees C).

to prevent serious damage to the battery cells.

Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes.

liquid is caustic and could cause chemical burns to tissues. If liquid comes in contact with skin, wash quickly with soap and water, then with lemon juice or vinegar. If the liquid contacts your eyes, flush them with water for a minimum of 10 minutes and seek medical attention.

Place charger on flat non-flammable surfaces and away from flammable materials when re-charging battery pack.

The charger and battery pack heat during charging. Carpeting and other heat insulating surfaces block proper air circulation which may cause overheating of the charger and battery pack. If smoke or melting of the case are observed unplug the charger immediately and do not use the battery pack or charger.

Use of an attachment not recommended or sold by Bosch may result in a risk of fire, electric shock or injury to persons.

This is important

The battery

Battery Care

WARNING

away from metal objects.

protect terminals from shorting place batteries in a tool box or pocket with nails, screws, keys, etc. Fire or injury may result.

When batteries are not in tool or charger, keep them

For example, to

DO NOT

WARNING

tool or charger, always place protective cap onto end of battery pack.

cap, guards against terminal shorting.

DO NOT PUT BATTERIES INTO FIRE OR EXPOSE TO HIGH HEAT.

explode.

To prevent fire or injury when batteries are not in

Protective

They may

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Battery Disposal

WARNING

remove any component projecting from the battery terminals.

esult. Prior to disposal, protect exposed

erminals with heavy insulating tape to

prevent shorting.

NICKEL-CADMIUM BATTERIES

If equipped with a nickel-cadmium battery, the battery must be collected, recycled or disposed of in an environmentally sound manner.

industry program to collect and recycle these batteries at the end of their useful life, when taken out of service in the United States or

Do not attempt to disassemble the battery or

Fire or injury may

“The EPA certified RBRC Battery Recycling Seal on the nickel-cadmium (Ni-Cd) battery indicates Robert Bosch Tool Corporation is voluntarily participating in an

Canada. The RBRC program provides a convenient alterative to placing used Ni-Cd batteries into the trash or the municipal waste stream, which may be illegal in your area.

Please call 1-800-8-BATTERY for information on Ni-Cd battery recycling and disposal bans/restrictions in your area, or return your batteries to a Skil/Bosch/Dremel Service Center for recycling. Robert Bosch Tool Corporation’s involvement in this program is part of our commitment to preserving our environment and conserving our natural resources.”

If equipped with a nickel-metal hydride battery, the battery can be disposed of in a municipal solid waste stream.

NICKEL-METAL HYDRIDE BATTERIES

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Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min

s Seconds Time

.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

Minutes Time

Diameter Size of drill bits, grinding wheels, etc.

No load speed Rotational speed, at no load

orbits etc. per minute

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Ni-Cad RBRC seal Designates Ni-Cad battery recycling

program

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is listed by the Canadian Standards Association.

This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.

This symbol designates that this tool is listed by Underwriters Laboratories, and listed to Canadian Standards by Underwriters Laboratories.

This symbol

designates that this tool complies to NOM Mexican Standards.

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Functional Description and Specifications

WARNING

Disconnect battery pack from tool before making any assembly, adjustments or changing accessories

reduce the risk of starting the tool accidentally.

Cordless Hammer Drills

VENTILATION OPENINGS

GEAR SHIFTER

MODE SELECTOR RING

ADJUSTABLE CLUTCH

KEYLESS

CHUCK

VARIABLE SPEED

TRIGGER SWITCH

BATTERY PACK

FIG. 1

BIT STORAGE AREA

. Such preventive safety measures

BRUSH COVER

FORWARD/REVERSING

LEVER & TRIGGER LOCK

AUXILIARY

HANDLE

BATTERY RELEASE TABS

RUBBERIZED

GRIP

Model number 15614 15618 Voltage rating 14.4 V 18 V No load speed 1 n No load speed 2 n Impact rate 29,000 BPM 31,000 BPM

0-450/min n00-500/min

0-1900/min n00-2000/min

Maximum Capacities

Chuck size

1/2" 1/2" Screw sizes #16 x 3" #14 x 4" Mild metal 1/2" 5/8" Hard wood 1-1/4" 1-5/8" Soft wood 1-3/4" 2"

Battery pack BAT040 BAT025, BAT026,

& BAT140 BAT180 & BAT181

Charger BC001-6 & BC016

BC003, 4, 6, & BC016

BC130 & BC230 BC130 & BC230 Voltage rating

120 V 60 Hz

BC006 charger requires 12 V DC input

NOTE: ONLY USE CHARGERS LISTED ABOVE

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Operating Instructions

VARIABLE SPEED CONTROLLED

Your tool is equipped with a variable speed trigger switch. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The speed can be adjusted from the minimum to maximum nameplate RPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed (Fig. 1).

WARNING

accidental starts and accidental discharge. Your tool is equipped with a forward/

reversing lever and trigger lock located above the trigger (Fig. 2). This lever was designed for changing rotation of the bit, and for locking the trigger in an “OFF” position.

For forward rotation, (with chuck pointed away from you) move the lever to the far left.

Your tool is equipped with two separate gear ranges, low gear and high gear. Low gear provides high-torque and slower drilling speeds for heavy duty work or for driving screws. High gear provides faster speeds for drilling lighter work. To change speeds slide switch, to the high or low position (Fig. 1).

ATTENTION: If your tool appears to be running, but the chuck will not turn, check to make sure the gear shifting switch is pushed fully into desired setting.

Your tool features 26 clutch settings. Output torque will increase as the clutch ring, is rotated from 1 to 25. The drill “ ” position will lock up the clutch to permit drilling and driving heavyduty work, and also enables bits to be changed quickly and easily in the keyless chuck (Fig. 3).

DRILL/HAMMER DRILL SELECTOR RING

The selector ring allows the tool to be set for various drilling/hammer drilling applications. Rotate the selector dial right or left depending on the below applications (Fig. 4).

TRIGGER SWITCH

FORWARD/REVERSING

LEVER & TRIGGER LOCK

After tool use, lock trigger in “OFF” position to help prevent

GEAR SHIFTING

ADJUSTABLE CLUTCH

Drill only action: For drilling in woods, metals, plastics or other non concrete materials.

For reverse rotation move the lever to the far right. To activate trigger lock move lever to the center off position.

CAUTION

comes to a complete stop.

rotation of the chuck can cause damage to the tool.

Drill with hammer action: For drilling in concrete, asphalt, tile or other similar hard materials.

The hammer drill position overrides the clutch for hammer drilling.

FIG. 3

Do not change direction of rotation until the tool

Shifting during

ADJUSTABLE

CLUTCH

FIG. 4

MODE

SELECTOR

RING

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FIG. 2

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hen the trigger switch is released it activates the brake to stop the chuck quickly. This is especially useful in the repetitive driving and removal of screws.

Your tool is equipped with a bit and storage area that is conveniently located in the handle base where it is always handy and unlikely to get lost or misplaced (Fig. 5).

Move reverse switch lever to the center “OFF” position. Remove battery pack and rotate the clutch ring to the drill bit symbol “ ”. Rotate the chuck sleeve counterclockwise viewing from chuck end, and open chuck to approximate drill bit diameter. Insert a clean bit up to the drill bit flutes for small bits, or as far as it will go for large bits. Close chuck by rotating the chuck sleeve clockwise and securely tighten by hand (Fig. 6).

WARNING

chuck to loosen or tighten bit.

or hand injury is possible if attempting to grasp the spinning chuck.

BRAKE

BIT STORAGE AREA

INSERTING BITS

Do not use the power of the drill while grasping

Friction burn

FIG. 5

FIG. 6

SCREWDRIVER

BIT

STORAGE

AREA

CHUCK SLEEVE

BIT

HOLDER

SCREWDRIVER BIT

Rotate the clutch ring to the drill bit symbol “ ”. Open the chuck all the way, remove left-hand thread screw inside chuck by turning it clockwise (Fig. 7).

Insert the short arm of a 1/2" hex key wrench and close jaws on flats of wrench (Fig. 8). Strike long arm of wrench sharply

FIG. 7

REMOVING CHUCK

CHUCK SLEEVE

counterclockwise, remove wrench and unthread chuck from spindle.

INSTALLING CHUCK

Always keep the spindle threads, the threads of the chuck and securing screw free of debris. To install a chuck, reverse “removing the chuck” procedure.

FIG. 8

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The tool must be supported with the auxiliary

AUXILIARY HANDLE

handle, which can be swiveled 360˚. To reposition and/or swivel the handle, loosen the hand grip, move the handle to the desired position along the barrel and securely retighten the hand grip (Fig. 9).

RELEASING AND INSERTING BATTERY PACK

Release battery pack from tool by pressing on both sides of the battery release tabs and pull downwards. Before inserting battery pack, remove protective cap from battery pack (Fig. 10).

FIG. 9

To insert battery, align battery and slide battery pack into tool until it locks into position. Do not force.

IMPORTANT CHARGING NOTES

1. The battery pack accepts only about 80% of its maximum capacity with its first few charge cycles. However, after the first few charge cycles, the battery will charge to full capacity.

The charger was designed to fast charge

2. the battery only when the battery temperature is between 40˚F (4˚C) and 105˚F (41˚C).

3. A substantial drop in operating time per charge may mean that the battery pack is nearing the end of its life and should be replaced.

4. If you anticipate long periods (i.e. a month or more) of non-use of your tool, it is best to run your tool down until it is fully discharged before storing your battery pack. After a long period of storage, the capacity at first recharge will be lower. Normal capacity will be restored in two or three charge/discharge cycles.

Remember to unplug charger during storage period.

5. If battery does not charge properly: a. Check for voltage at outlet by plugging

in some other electrical device.

Check to see if outlet is connected to a

light switch which turns power “off” when lights are turned off.

c. Check battery pack terminals for dirt.

Clean with cotton swab and alcohol if necessary.

d. If you still do not get proper charging,

take or send tool, battery pack and charger to your local Bosch Service Center. See “Tools, Electric” in the Yellow Pages for names and addresses.

Note: Use of chargers or battery packs not sold by Bosch will void the warranty.

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CHARGING BATTERY PACK (30 MINUTE SINGLE BAY-BC130)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger is not receiving power from power supply outlet.

If the green indicator light is “ON”, the charger is plugged in but the battery pack is not

charger will switch to trickle charge, until a suitable temperature is reached, at which time the charger will switch automatically to fast-charging.

inserted, or the battery pack is fully charged and is being trickle charged.

If the green indicator light is “BLINKING”, the battery pack is

being fast-charged. Fastcharging will automatically stop when the battery pack is fully charged.

contacts of the charger or battery pack are contaminated. Clean the contacts of the charger or battery pack only as directed in these operating instructions or those supplied with your tool or battery pack.

If the red indicator light is “ON”, the battery pack is too hot or c

old for fast-charging. The

If the red indicator light is “BLINKING”, the battery pack cannot accept a charge or the

Plug charger cord into your standard power outlet. Before inserting battery pack, remove protective cap, then insert battery pack into charger (Fig. 10).

The charger’s green indicator light will begin to “BLINK”. This indicates that the battery is receiving a fast charge. Fast-charging will automatically stop when the battery pack is fully charged.

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete.

The battery pack may be used even though the light may still be blinking. The light may require more time to stop blinking depending on temperature. When you begin the charging process of the battery pack, a steady red light could also mean the battery pack is too hot or too cold.

BATTERY

PACK

CHARGER

The purpose of the green light is to indicate that the battery pack is fast-charging. It does not indicate the exact point of full charge. The light will stop blinking in less time if the battery pack was not completely discharged.

When charging several batteries in sequence, the charge time may slightly increase.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool.

WARNING

To prevent fire or injury

when batteries are not in tool or charger, always place protective cap onto end of battery pack.

Protective cap,

guards against terminal shorting.

FIG. 10

BATTERY PACK RELEASE TABS

PROTECTIVE

CAP

RED LIGHT

GREEN LIGHT

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CHARGING BATTERY PACK (30 MINUTE DUAL BAY-BC230)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger is not receiving power from power supply outlet.

If the red indicator light is “ON”,

contaminated. Clean the contacts of the charger or battery pack only as directed in these operating instructions or those supplied with your tool or battery pack.

the battery pack is too hot or

cold for fast-charging. The charger will switch to trickle charge, until a suitable temperature is reached, at which time the charger will switch automatically to fastcharging.

charging will automatically stop when the battery pack is fully charged.

If the red indicator light is “BLINKING”, the battery pack

contacts of the charger or battery pack are

cannot accept a charge or the

inserted, or the battery pack is fully charged and is being trickle charged.

If the green indicator light is “

BLINKING”, the battery pack

is being fast-charged. Fast-

If the green indicator light is “ON”, the charger is plugged in but the battery pack is not

Plug charger cord into your standard power outlet. Before inserting battery pack, remove protective cap, then insert battery pack into charger (Fig. 11).

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete.

BATTERY

PACK

When charging several batteries in sequence, the charge time may slightly increase.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool.

WARNING

To prevent fire or injury

when batteries are not in tool or charger, always place protective cap onto end of battery pack.

Protective

cap, guards against terminal shorting.

FIG. 11

BATTERY PACK RELEASE TABS

PROTECTIVE

CAP

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RED LIGHT

CHARGER

GREEN LIGHT

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CHARGING BATTERY PACK (1 HOUR CHARGER)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger is not receiving power from power supply outlet.

switch to trickle charge, until a suitable temperature is reached, at which time the charger will switch automatically to fastcharging.

If the green indicator light is “ON”, the charger is plugged in but the

battery pack is not inserted, or the battery pack is fully charged and is being trickle charged, or the battery pack is too hot

will automatically stop when the battery pack is fully charged.

or cold for fast-charging. The charger will

If the green indicator light is “BLINKING”, the battery pack is being fast-charged. Fast-charging

Plug charger cord into your standard power outlet. Before inserting battery pack, remove protective cap, then insert battery pack into charger (Fig. 12).

The charger’s green indicator will begin to “BLINK”. This indicates that the battery is receiving a fast charge. Fast-charging will automatically stop when the battery pack is fully charged.

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete.

When you begin the charging process of the battery pack, a steady green light could also mean the battery pack is too hot or too cold.

BATTERY

PACK

CHARGER

The purpose of the light is to indicate that the battery pack is fast-charging. It does not indicate the exact point of full charge. The light will stop blinking in less time if the battery pack was not completely discharged.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool handle.

WARNING

To prevent fire or injury

when batteries are not in tool or charger, always place protective cap onto end of battery pack.

Protective cap,

guards against terminal shorting.

FIG. 12

BATTERY PACK

RELEASE TABS

PROTECTIVE

CAP

INDICATOR

LIGHT

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Operating Tips

The purpose of the tether hook is to secure the tool when working on ladders, s

caffolding, or elevated heights to prevent the tool from hitting the ground if accidentally dropped. For best results, it is recommended to use 1/4" braided nylon rope or similar material.

You will extend the life of your bits and do neater work if you always put the bit in contact with the work before pulling the trigger. During the operation, hold the tool firmly and exert light, steady pressure. Too much pressure at low speed will stall the tool. Too little pressure will keep the bit from cutting and cause excess friction by sliding over the surface. This can be damaging to both tool and bit.

TETHER HOOK

The trigger controlled variable speed feature will eliminate the need for center punches in h

ard materials. The variable speed trigger allows you to slowly increase RPM. By using a slow starting speed, you are able to keep the bit from “wandering”. You can increase the speed as the bit “bites” into the work by squeezing the trigger.

Variable speed drills will double as a power screwdriver by using a screwdriver bit in the drill mode. The technique is to start slowly, increasing the speed as the screw runs down. Set the screw snugly by slowing to a stop. Prior to driving screws, pilot and clearance holes should be drilled.

DRILLING WITH VARIABLE SPEED

DRIVING WITH VARIABLE SPEED

FASTENING WITH SCREWS

This procedure shown in (Fig. 13) will enable you to fasten materials together with your Cordless Drill/Screwdriver without stripping, splitting or separating the material.

First, clamp the pieces together and drill the first hole 2/3 the diameter of the screw. If the material is soft, drill only 2/3 the proper length. If it is hard, drill the entire length.

Second, unclamp the pieces and drill the second hole the same diameter as the screw shank in the first or top piece of wood.

Third, if flat head screw is used, countersink the hole to make the screw flush with the surface. Then, simply apply even pressure when driving the screw. The screw shank clearance hole in the first piece allows the screw head to pull the pieces tightly together.

The adjustable screw drill accessory will do all of these operations quickly and easily.

DRILL BITS

Always inspect drill bits for excessive wear. Use only bits that are sharp and in good condition.

TWIST BITS: Available with straight and reduced shanks for wood and light duty metal drilling. High speed bits cut faster and last longer on hard materials.

CARBIDE TIPPED BITS: Used for drilling stone, concrete, plaster, cement and other

Screw drills are available for screw sizes No. 6, 8, 10 and 12.

FASTENING WITH

SCREWS

1. Drill 2/3 diameter and 2/3 of screw length for soft materials, full length for hard materials.

Screw

Apply a slight even pressure when driving screws.

2. Drill same diameter as screw shank.

3. Countersink same diameter as screw head.

Adjustable

Screw

Drill

FIG. 13

unusually hard nonmetals. Use continuous heavy feed pressure when employing carbide tip bits.

DRILLING WOOD

Be certain workpiece is clamped or anchored firmly. Always apply pressure in a straight line with the drill bit. Maintain enough pressure to keep the drill “biting”.

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BM 2609932519 11-06 12/1/06 2:36 PM Page 16

When drilling holes in wood, twist bits can be used. Twist bits may overheat unless pulled out frequently to clear chips from flutes.

Use a “back-up” block of wood for work that is likely to splinter, such as thin materials.

You will drill a cleaner hole if you ease up on the pressure just before the bit breaks through the wood. Then complete the hole from the back side.

There are two rules for drilling hard materials. First, the harder the material, the greater the pressure you need to apply to the tool. Second, the harder the material, the slower the speed.

WARNING

safe operating speed is not exceeded by the nameplate speed of the tool. Do not exceed the recommended wheel diameter.

Fine sanding and polishing require “touch”. Select the most efficient speed.

When using polishing bonnets, always be sure the excess string that secures the bonnet is tucked well within the bonnet during operation.

Work with brushes requires high speeds.

1. Remember, the tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work.

2. If heavier pressures are used, the wires will be overstressed, resulting in a wiping action; and if this is continued, the life of the brush will be shortened due to wire fatigue.

3. Apply the brush to the work in such a way that as much of the brush face as possible is in full contact with the work. Applying the side or edge of the brush to the work will

DRILLING METAL

Before using an accessory, be certain that its maximum

SANDING AND POLISHING

WIRE BRUSHES

BRUSHING PRESSURE

Here are a couple of tips for drilling in metal. Lubricate the tip of the bit occasionally with cutting oil except when drilling soft metals such as aluminum, copper or cast iron. If the hole to be drilled is fairly large, drill a smaller hole first, then enlarge to the required size, it’s often faster in the long run. Maintain enough p

ressure to assure that the bit does not just spin in the hole. This will dull the bit and greatly shorten its life.

Soft materials such as brick are relatively easy to drill. Concrete however, will require much more pressure to keep the bit from spinning. Be sure to use carbide tip bits for all masonry work.

result in wire breakage and shortened brush life.

INCORRECT: Excessive pressure can cause wire breakage.

Variable speed control must be used with caution for driving nuts and bolts with socket set attachments. The technique is to start slowly, increasing speed as the nut or bolt runs down. Set the nut or bolt snugly by slowing the drill to a stop. If this procedure is not followed, the tool will have a tendency to torque or twist in your hands when the nut or bolt seats.

DRILLING MASONRY

CORRECT: Wire tips doing the work.

RUNNING NUTS AND BOLTS

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BM 2609932519 11-06 12/1/06 2:36 PM Page 17

Maintenance

Service

WARNING

the replaceable carbon brushes. Preventive maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which could cause serious hazard.

performed by a Bosch Factory Service Center or Authorized Bosch Service Station. SERVICEMEN: Disconnect tool and/or charger from power source before servicing.

Be alert for battery packs that are nearing their end of life.

performance or significantly shorter running time between charges then it is time to replace the battery pack. Failure to do so can cause the tool to operate improperly or damage the charger.

Long term battery storage should be in the discharged state.

and re-charge better when they are stored discharged. Remember to fully re-charge battery packs before using after prolonged storage.

Your Bosch tool has been properly lubricated and is ready for use.

The motor in your tool has been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend it be examined every six months. Only a genuine Bosch replacement motor specially designed for your tool should be used.

The brushes and commutator in your tool have been engineered for many hours of dependable service.

If your tool runs sporadically, loses power, makes unusual noises or runs at a reduced speed, check the brushes. To continue using the tool in this condition will permanently damage your tool.

Check both brushes. Usually the brushes will not wear out simultaneously. If one brush is worn out, replace both brushes.

We recommend that all tool service be

NO USER SERVICEABLE PARTS INSIDE, except for

BATTERIES

If you notice decreased tool

Battery packs last longer

TOOL LUBRICATION

D.C. MOTORS

CARBON BRUSHES

To check brushes: Disconnect battery pack from tool. Remove brush cover at the rear part of housing by loosening screws (Fig. 14).

BRUSH

HOLDER

SCREW

Insert a screwdriver or similar object into the red notch of the carbon brush and lift out the brushes; note which way they face, so that the brushes can be returned to their original position. Clean the brush holder openings with compressed air or a clean cloth and replace the brushes and brush covers.

After replacing brushes the tool should be run at no-load and run it freely at full speed for 2 minutes before using the tool. This will allow the brushes to “seat” properly and will give you more hours of life from each set of brushes.

Only genuine Bosch replacement brushes specially designed for your tool should be used.

FIG. 14

BRUSH COVER

Cleaning

WARNING

charger from the power supply before cleaning.

effectively with compressed dry air.

wear safety goggles when cleaning tools with compressed air.

Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through opening.

CAUTION

parts.

Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.

To avoid accidents, always disconnect the tool and/or

The tool may be cleaned most

Always

Certain cleaning agents and solvents damage plastic

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