Bosch 1462vs Operating And Safety Instructions Manual

Operating/Safety Instructions
Consignes de fonctionnement/sécurité Instrucciones de funcionamiento
y seguridad
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
For English Parlez-vous français? ¿Habla español? See page 2 Voir page 9 Ver página 16
Consumer Information
Renseignement des consommateurs
Información para el consumidor
Toll Free Number: Appel gratuit : Número de teléfono gratuito:
1-877-BOSCH99 (1-877-267-2499) http://www.boschtools.com.
1462VS
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Work Area
Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep by-standers, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
Double Insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double Insulation
eliminates the need for the three wire grounded power cord and grounded power supply system. Before plugging in the tool,
be certain the outlet voltage supplied is within the voltage marked on the nameplate. Do not use “AC only” rated tools with a DC power supply.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is grounded. If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Electrician’s rubber gloves and footwear will further enhance your personal safety.
Don't expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W." These cords are rated for outdoor
use and reduce the risk of electric shock. Refer to “Recommended sizes of Extension Cords” in the Accessory section of this manual.
Personal Safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts. Keep handles dry, clean and free from oil and grease.
Avoid accidental starting. Be sure switch is “OFF” before plugging in. Carrying tools
with your finger on the switch or plugging in tools that have the switch “ON” invites accidents.
Remove adjusting keys or wrenches before turning the tool “ON”. A wrench or
a key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand
Read and understand all instructions. Failure to follow all instructions
listed below, may result in electric shock, fire and/or serious personal
injury.
SAVE THESE INSTRUCTIONS
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!
WARNING
Power Tool Safety Rules
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Safety Rules for Tappers
Hold tool by insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own cord. Contact with a “live” wire will make
exposed metal parts of the tool “live” and shock the operator. Do not tap, fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.
Always hold the tool with both hands. If the bit jams two hands will give you maximum control over torque reaction or kickback.
Secure the material being tapped. Never hold it in your hand or across legs.
Unstable support can cause the drill bit to bind causing loss of control and injury.
Never leave the trigger locked "ON". Before plugging the tool in, check that the trigger lock is "OFF". Accidental start-ups
could cause injury.
Position the cord clear of tapper. Do not wrap the cord around your arm or wrist.
If you lose control and have the cord wrapped around your arm or wrist, it may entrap you and cause injury.
If the tapper becomes bound in the workpiece, release the trigger immediately, reverse the direction of rotation and slowly squeeze the trigger to back out the bit. Be ready for a strong
reaction torque. The tool body will tend to twist in the opposite direction as the tapper is rotating.
Do not use the switch "Lock-ON" feature in situations where tap binding is likely.
(For example: just before the tap is ready to break through the material, anytime when using a “Hole Saw”, auger bits, etc.) When the tap binds, the tapper body will twist or kickback in opposite direction and the release of the trigger "Lock-ON" may be difficult.
or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.Do not use tool if switch does not turn it “ON” or “OFF”. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools, with sharp cutting edges are less likely to bind and are easier to control. Any alteration or modification is a misuse and may result in a dangerous condition.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools
operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools. Develop a periodic maintenance schedule for your tool.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool, may become hazardous when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury. For example: internal wires may be misplaced or pinched, safety guard return springs may be improperly mounted.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
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Be aware of the location and setting of the switch "Lock-ON" button. If the switch
is locked "ON" during use, be ready for emergency situations to switch it "OFF". First pulling the trigger then immediately releasing it without pressing the "Lock-ON" button.
Do not use dull or damaged bits and accessories. Dull or damaged bits have a
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid contact with skin and use proper protective gloves when grasping the bit or accessory. Accessories may be hot after
prolonged use.
Check to see that keys and adjusting wrenches are removed from the tapper before switching the tool “ON”. Keys or
wrenches can fly away at high velocity striking you or a bystander.
Do not run the tool while carrying it at your side. A spinning bit could become
entangled with clothing and injury may result.
Some dust created by
power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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!
WARNING
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IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
No load speed Rotational speed, at no load
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
orbits etc. per minute
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program
Symbols
0
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.
This symbol
designates that this tool complies to NOM Mexican Standards.
This symbol designates that this tool is listed by Underwriters Laboratories, and listed to Canadian Standards by Underwriters Laboratories.
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Functional Description and Specifications
Disconnect the plug from the power source before making any assembly, adjustments or changing accessories. Such preventive safety
measures reduce the risk of starting the tool accidentally.
!
WARNING
Chuck Tap
Capacities Capacities
1/8
" - 3/8" 5/32" - 3/8"
NOTE: For tool specifications refer to the nameplate on your tool.
TRIGGER
MOTOR
HOUSING
Tapper
AIR
VENTS
FIG. 1
“LOCK-ON”
BUTTON
PRESET
SPEED ADJUSTING
DIAL
AIR
VENTS
CHUCK
SCREW
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Operating Instructions
TRIGGER CONTROLLED VARIABLE SPEED
Your tool is equipped with a variable speed trigger switch. The tool speed can be controlled from minimum to maximum nameplate rated RPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed (Fig. 1).
"LOCK-ON" BUTTON
Your tool is also equipped with a “Lock-ON” button located on the left side of the trigger handle that allows for operation at maximum RPM without holding the trigger (Fig. 1).
TO LOCK TRIGGER "ON": squeeze trigger, depress button and release trigger.
TO UNLOCK THE TRIGGER: squeeze trigger and release it without depressing the "Lock­ON" button.
If the “Lock-ON” button is continuously being depressed,
the trigger can not be released.
PRESET SPEED ADJUSTING DIAL
This feature enables you to preset the trigger at desired speeds by rotating the dial on the trigger to a higher or lower setting. Regardless of the pressure applied on the trigger, the tool will not operate any faster than maximum speed setting selected.
OPERATING TIPS
Following a few simple tips will reduce the wear on both the tool and the operator.
1. Support the tool so that steady even pressure is applied to the tapping bit. The pistol grip and contour body has been designed for comfortable and natural grasping. The tool can also be supported with the use of an auxiliary handle (optional accessory) which can be swielled to a comfortable position and locked in place.
2. The two jaw chuck is suitable for square shank tapping bits from 1/8” to 3/8” (3 to 9.5 mm). Insert the tapping bit within the jaws of the chuck and securely tighten screw with the allen key provided.
3. The gear box is designed for tapping right­hand threads. Rotation in the right-hand direction will begin immediately when pressure is applied to the tap, and the trigger switch is on. The feature of the chuck is that the coulpling is self-aligning. This means the tap will straighten itself along the axis of the pilot hole if started slightly out-of-align.
4. Once the tap has reached the required thread depth, the rotation can be reversed by drawing back the tool which will automatically reverse the direction of the tap.
5. Thread cutting oil must be used on every hole when tapping.
6. Using the proper size pilot hole is as important in tapping as any other factor. Do not exceed the capacities recommended in thsi manual for the tool. Use only taps that are sharp and in good condition.
7. Select a speed suitable for the material being tapped. Slow speeds are recommended for large diameter taps. Highter speeds for small diameter taps.
8. Common causes for broken taps are: a) Starting tap out-of-align with hole axis.
b) Predrilled hole diameter too small.
c) Blunt or dull taps.
d) Inadequate lubrication
e) Misuse of the tool.
!
WARNING
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Maintenance
Service
Preventive maintenance
performed by unauth­orized personnel may result in misplacing of internal wires and components which could cause serious hazard. We
recommend that all tool service be performed by a Bosch Factory Service Center or Authorized Bosch Service Station.
TOOL LUBRICATION
Your Bosch tool has been properly lubricated and is ready to use. It is recommended that tools with gears be regreased with a special gear lubricant at every brush change.
CARBON BRUSHES
The brushes and commutator in your tool have been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend every two to six months the brushes be examined. Only genuine Bosch replacement brushes specially designed for your tool should be used.
BEARINGS
After about 300-400 hours of operation, or at every second brush change, the bearings
should be replaced at Bosch Factory Service Center or Authorized Bosch Service Station. Bearings which become noisy (due to heavy load or very abrasive material cut­ting) should be replaced at once to avoid overheating or motor failure.
Cleaning
To avoid accidents always
disconnect the tool from the power supply before cleaning or performing any maintenance. The tool may
be cleaned most effectively with compressed dry air. Always wear safety
goggles when cleaning tools with compressed air.
Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.
Certain cleaning agents and solvents damage
plastic parts. Some of these are: gasoline,
carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.
!
WARNING
!
WARNING
!
CAUTION
Accessories
If an extension cord is
necessary, a cord with adequate size conductors that is capable of carrying the current necessary for your tool must be used. This will prevent
excessive voltage drop, loss of power or overheating. Grounded tools must use 3­wire extension cords that have 3-prong plugs and receptacles.
NOTE: The smaller the gauge number, the heavier the cord.
RECOMMENDED SIZES OF EXTENSION CORDS
120 VOLT ALTERNATING CURRENT TOOLS
!
WARNING
Tool’s
Ampere
Rating
Cord Size in A.W.G.
Wire Sizes in mm
2
3-6 6-8
8-10 10-12 12-16
18 16 16 14 .75 .75 1.5 2.5 18 16 14 12 .75 1.0 2.5 4.0 18 16 14 12 .75 1.0 2.5 4.0 16 16 14 12 1.0 2.5 4.0 — 14 12 — — — — — —
25 50 100 150 15 30 60 120
Cord Length in Feet Cord Length in Meters
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