Bosch Power Tools 11264EVS, 11265EVS User Manual
BM 1619929843 05-08 5/21/08 3:39 PM Page 1
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
11264EVS
11265EVS
Call Toll Free for
Consumer Information
& Service Locations
1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
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BM 1619929843 05-08 5/21/08 3:39 PM Page 2
General Power Tool Safety Warnings
WARNING
!
Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in all of the warnings listed below refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
Work area safety
Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
tools create sparks which may ignite the dust
or fumes.
Keep children and bystanders away while
operating a power tool.
cause you to lose control.
Distractions can
Power
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools.
and matching outlets will reduce risk of electric
shock.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges
and refrigerators.
of electric shock if your body is earthed or
grounded.
Do not expose power tools to rain or wet
conditions.
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts.
cords increase the risk of electric shock.
When operating a power tool outdoors,
use an extension cord suitable for outdoor
use.
Use of a cord suitable for outdoor use
reduces the risk of electric shock.
If operating the power tool in damp locations
is unavoidable use a Ground Fault Circuit
Interrupter (GFCI) protected supply.
a GFCI reduce the risk of electric shock.
GFCI and personal protection devices like
electrician’s rubber gloves and footwear will
further enhance your personal safety.
There is an increased risk
Water entering a power tool will
Unmodified plugs
Damaged or entangled
Use of
Do not use AC only rated tools with a DC
power supply.
work, the electrical components of the AC
rated tool are likely to fail and create a hazard
to the operator.
While the tool may appear to
Personal safety
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of drugs,
alcohol or medication.
while operating power tools may result in
serious personal injury.
Use personal protective equipment. Always
wear eye protection.
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and / or battery pack,
picking up or carrying the tool.
power tools with your finger on the switch or
plugging in power tools that have the switch
on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on.
key left attached to a rotating part of the power
tool may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times.
control of the power tool in unexpected
situations.
Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts.
clothes, jewelry or long hair can be caught in
moving parts.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of dust collection can reduce dust-
related hazards.
A moment of inattention
Protective equipment
Carrying
A wrench or a
This enables better
Loose
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Keep handles dry, clean and free from oil
and grease.
control the power tool.
Slippery hands cannot safely
Power tool use and care
Do not force the power tool. Use the correct
power tool for your application.
power tool will do the job better and safer at
the rate for which it was designed.
Do not use the power tool if the switch does
not turn it on and off.
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment
or binding of moving parts, breakage of
parts and any other condition that may
affect the power tools operation. If damaged,
have the power tool repaired before use.
Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
Any power tool that
The correct
Such
Power tools are
edges are less likely to bind and are easier to
control.
Use the power tool, accessories and tool
bits etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed.
p
ower tool for operations different from those
intended could result in a hazardous situation.
Use clamps or other practical way to secure
and support the workpiece to a stable
platform.
your body is unstable and may lead to loss of
control.
Holding the work by hand or against
Use of the
Service
Have your power tool serviced by a qualified
repair person using only identical
replacement parts.
safety of the power tool is maintained.
Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be misplaced
or pinched or safety guard return springs
may be improperly mounted.
cleaning agents such as gasoline, carbon
tetrachloride, ammonia, etc. may damage
plastic parts.
Risk of injury to user, power cord must only be
serviced by a Bosch Factory Service Center
or Authorized Bosch Service Station.
This will ensure that the
Certain
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
Combination Hammer Safety Rules
Wear ear protectors. Exposure to noise can
cause hearing loss.
Use auxiliary handles supplied with the
tool.
Loss of control can cause personal injury.
Hold power tools by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own cord.
wire will make exposed metal parts of the tool
"live" and shock the operator. Do not drill,
fasten or break into existing walls or other blind
areas where electrical wiring may exist. If this
Contact with a "live"
situation is unavoidable, disconnect all fuses or
circuit breakers feeding this worksite.
Use a metal detector to determine if there
are gas or water pipes hidden in the work
area or call the local utility company for
assistance before beginning the operation.
Striking or cutting into a gas line will result in
explosion. Water entering an electrical device
may cause electrocution.
Always use the side handle for maximum
control over torque reaction or kick-back.
Never attempt to operate this tool with one
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hand. The slip clutch engages if you firmly
control the tool during a torque reaction or
kickback.
Always wear safety goggles or eye
protection when using this tool. Use a dust
mask or respirator for applications which
g
enerate dust. S
protection will help deflect fragments of the
material that may be thrown toward your face
and eyes. Dust generated or gases released
from the material you are cutting (i.e. asbestos
insulated pipes, radon) may cause respiratory
difficulties.
Use thick cushioned gloves and limit the
exposure time by taking frequent rest
periods.
action may be harmful to your hands and
arms.
Position the cord clear of rotating bit. Do
not wrap the cord around your arm or
wrist.
spinning bit it could entrap you causing
serious personal injury.
Position yourself to avoid being caught
between the tool or side handle and walls
or posts.
jammed in the work, the reaction torque of the
tool could crush your hand or leg.
Do not strike the bit with a handheld hammer
or sledge hammer when attempting to
dislodge a bound or jammed bit.
of metal from the bit could dislodge and strike
you or bystanders.
Vibration caused by hammer-drill
If cord becomes entangled with the
Should the bit become bound or
afety goggles or eye
Fragments
Never place the tool down until the bit or
accessory have come to a complete stop.
Do not use dull or damaged bits and
accessories. Dull or damaged bits have a
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid
contact with skin and use proper protective
gloves when grasping the bit or accessory.
Accessories may be hot after prolonged use.
Do not run the tool while carrying it at your
side.
The spinning drill bit may become
entangled with clothing and injury may result.
!
WARNING
drilling, and other construction activities
contains chemicals known to cause cancer,
birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products, and
• Arsenic and chromium from chemicallytreated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
Some dust created by power
sanding, sawing, grinding,
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0
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Symbols
I
MPORTANT:Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
0 Off position Zero speed, zero torque...
1, 2, 3, ...
I, II, III, Higher number means greater speed
No load speed Rotational speed, at no load
orbits etc. per minute
Selector settings Speed, torque or position settings.
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Li-ion RBRC seal Designates Li-ion battery recycling
program
This symbol designates
that this tool is listed by
Underwriters Laboratories.
This symbol designates
that this tool is listed by
the Canadian Standards
Association.
This symbol designates that this tool is listed by the Intertek Testing
This symbol designates that
this tool is listed by the
Canadian Standards
Association, to United States
and Canadian Standards.
This symbol designates that
this tool is listed by
Underwriters Laboratories, to
United States and Canadian
Standards.
This symbol
designates
that
this tool
complies
to NOM
Mexican
Standards.
Services, to United States and Canadian Standards.
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Functional Description and Specifications
D
WARNING
!
isconnect the plug from the power source before making any
assembly, adjustments or changing accessories.
measures reduce the risk of starting the tool accidentally.
Combination Hammer
Such preventive safety
SPLINE TOOL HOLDER
(Model 11265EVS only)
DUST SHIELD
LOCKING
SLEEVE
AUXILIARY
HANDLE
SELECTOR LEVER
HAND GRIP
FIG. 1
VENTILATION
OPENINGS
VIBRATION DAMPER
HANDLE / HAMMER MECHANISM
TRIGGER
SWITCH
TRIGGER RELEASE
SWITCH
(Used only in
hammer only mode)
VARIABLE
SPEED DIAL
SERVICE
REMINDER LIGHT
POWER
INDICATOR
LIGHT
Model number 11265EVS 11265EVS
Shank style SDS Max Spline
Maximum Capacities:
Carbide tipped bits 1 5/8" 1 5/8"
Thick wall core bits 4" 4"
NOTE: For tool specifications refer to the nameplate on your tool.
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Assembly
INSTALLING ACCESSORIES
Clean the insert shank end of the accessory to
remove any debris, then lightly grease with a
light oil or lubricant.
Insert accessory into the tool holder, while
twisting and pushing inward until it locks
automatically into place (Fig. 2).
To install hex round chisels, align flat on chisel
with alignment mark on tool holder, then push
chisel into tool holder until it locks automatically
into place. Pull outward on the accessory to
be certain it is locked into the tool holder
(Fig. 3).
WARNING
!
and use proper protective gloves or cloth to
remove.
To remove an accessory, pull locking sleeve
backward until it locks into place, then pull bit
forward. All accessories should be wiped clean
after removing (Fig. 2).
To remove an accessory, pull and hold locking
sleeve backward and pull bit forward. All
accessories should be wiped clean after
removing (Fig. 3).
NOTE: The high efficiency available from the
rotary hammers can only be obtained if sharp
and undamaged accessories are used. The
"cost" to maintain sharp and undamaged
(Model 11264EVS
(Model 11265EVS
REMOVING ACCESSORIES
Accessories may be hot after
use. Avoid contact with skin
(Model 11264EVS
(Model 11265EVS
accessories is more than offset by the "time
saved" in operating the tool with sharp
accessories.
FIG. 2
LOCKING SLEEVE
HEX ROUND CHISEL
FIG. 3
FLAT
ALIGNMENT
MARK
LOCKING
SLEEVE
The tool must be supported with the auxiliary
AUXILIARY HANDLE
handle, which can be swiveled 360˚. To
reposition and/or swivel the handle, loosen
the hand grip, move the handle to the
desired position along the barrel and
securely retighten the hand grip.
Operating Instructions
POWER INDICATOR LIGHT
When you plug your tool into the power
source, the power indicator light will go “ON”
indicating the tool is receiving power.
VIBRATION DAMPER HANDLE /
HAMMER MECHANISM
The integrated vibration damper in the main
handle and hammer mechanism reduces
vibrations (Fig. 1).
SLIP CLUTCH
The tool has a internal pre-set slip clutch.
The output spindle will stop rotating if the
accessory binds and overloads the tool.
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TRIGGER CONTROLLED VARIABLE SPEED
Your tool is equipped with a variable speed
trigger switch. The tool speed can be controlled
from minimum to maximum nameplate rated
RPM by the pressure you apply to the trigger.
Apply more pressure to increase the speed and
release pressure to decrease speed (Fig. 1).
Your tool is also equipped with a "Lock-ON"
feature when the selector dial is in the
Hammering Only mode which allows
continuous operation without holding the
trigger.
TO LOCK TOOL “ON”: turn the selector dial to
the Hammering Only mode and squeeze the
trigger switch until it locks (Fig. 1).
TO TURN TOOL: “OFF“ press the trigger
release switch and the trigger will return to the
“OFF” position automatically.
To increase switch life, do not turn switch on
and off while tool is under load.
Your tool is equipped with a variable speed
dial. The speed and impact force can be
adjusted by rotating the dial. Higher speeds
and impact force work best for faster
penetration when drilling or chiseling in hard
masonry material. Slower speeds work best to
reduce breakout when bits exit material being
drilled or chiseling material such as plaster or tile
(Fig. 1).
Regardless of the pressure applied on the
trigger, the tool will not operate any faster than
maximum speed setting selected.
The patented Bosch Auto-Max system insures
that each time your tool is plugged in and
receiving power, it will operate at maximum
speed and impact force.
TRIGGER RELEASE SWITCH
VARIABLE SPEED DIAL
AUTO-MAX ™
WARNING
!
When the power cord is
unplugged from the mains
outlet or when branch-circuit power is
interrupted, the electronic controller will
automatically reset the tool to maximum
speed and impact force.
at maximum operating speed and impact force
could startle the operator and lead to potential
injury.
"TURBO" FEATURE
In the "Hammer Only" mode power is
automatically increased 20% when the tool is
turned on to provide maximum chiselling
performance.
CONSTANT RESPONSE CIRCUITRY
The internal electronic feedback system
provides a "soft start", which will reduce the
stresses that occur from a high torque start.
The system also helps to keep the preselected impact rate and rotating speed
virtually constant between no-load and load
conditions.
SELECTOR LEVER
The selector lever allows the tool to be set for
various applications as listed in the following
chart, (Fig. 4).
When using demolition or chipping bits such
as bull points, chisels, spades, gouges, etc.
the “Hammer Only” mode must be selected.
SELECTOR LEVER - “VARIO-LOCK”
The vario-lock can be set in any one of twelve
positions (30˚ increments). Choose a position
which is best suited for your operation. The
Vario-Lock position is intended for use with
chipping bits such as bull points, spades,
gouges, etc.
Turn the selector lever, to the “vario-lock”
setting. Next, rotate the locking sleeve,
along with the accessory, to the desired
position. Then turn the selector lever to the
“hammer only” setting and slightly turn the
locking sleeve to have it automatically lock
into a definite position.
Unexpected starting
Drilling/Hammering:
used for drilling with solid
carbide bits and core bits
FIG. 4
Vario-Lock:
allows chisel to be set in
one of 12 positions (right or
left “0” position)
-8-
Hammering Only:
used for chipping
and demolition work
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Tool Tips
For the best penetration rates in concrete,
run the tool with a steady pressure, but do
not use excessive force as this will decrease
the efficiency of the tool.
All hammers require a short period of time to
warm up. Depending on the room
temperature, this time may vary from
approximately 15 seconds (90˚F) to 2
minutes (32˚F). A new hammer requires a
break-in period before full performance is
Maintenance
Service
WARNING
!
orized personnel may result in misplacing
of internal wires and components which
could cause serious hazard.
recommend that all tool service be performed
by a Bosch Factory Service Center or Authorized Bosch Service Station.
SERVICE REMINDER LIGHT
When the service reminder light lights up or
blinks, this will indicate that the cut-out
carbon brushes will switch off the tool in
approximately 8 hours. After that period, the
light will go off and the tool will stop running.
The tool must then be sent to a service
center for service.
Your Bosch tool has been properly lubricated
and is ready to use. It is recommended that
tools with gears be regreased with a special
gear lubricant at every brush change.
The brushes and commutator in your tool
have been engineered for many hours of
dependable service. To maintain peak
efficiency of the motor, we recommend every
two to six months the brushes be examined.
Only genuine Bosch replacement brushes
specially designed for your tool should be
used.
After about 300-400 hours of operation, or at
every second brush change, the bearings
Preventive maintenance
performed by unauth-
We
TOOL LUBRICATION
CARBON BRUSHES
BEARINGS
realized. This period may require up to 5
hours of operation.
A combination hammer is likely to be the
most expensive portable tool at the
construction job. The long wear and efficient
operation of the BOSCH hammers will more
than justify the cost for tools of this type. As
earlier pointed out, sharp accessories as well
as clean air vents are necessary for efficient
operation. Establish and follow a set
should be replaced at Bosch Factory Service
Center or Authorized Bosch Service Station.
Bearings which become noisy (due to heavy
load or very abrasive material cutting) should
be replaced at once to avoid overheating or
motor failure.
REPLACEMENT OF CORD AND
Your tool is designed to provide a qualified
service technician optimal access to replace
the carbon brushes and the cord. This
provides the service technician the ability to
replace these components without the need
of disassembling the entire tool housing.
CARBON BRUSHES
Cleaning
WARNING
!
the power supply before cleaning or
performing any maintenance.
be cleaned most effectively with compressed
dry air.
cleaning tools with compressed air.
Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
not attempt to clean by inserting pointed
objects through openings.
plastic parts.
carbon tetrachloride, chlorinated cleaning
solvents, ammonia and household
detergents that contain ammonia.
Always wear safety goggles when
CAUTION
!
To avoid accidents always
disconnect the tool from
The tool may
Certain cleaning agents
and solvents damage
Some of these are: gasoline,
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BM 1619929843 05-08 5/21/08 3:39 PM Page 10
Accessories
ECOMMENDED SIZES OF EXTENSION CORDS
WARNING
!
If an extension cord is
necessary, a cord with
adequate size conductors that is capable
of carrying the current necessary for your
t
ool must be used.
T
his will prevent
excessive voltage drop, loss of power or
overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.
NOTE: The smaller the gauge number, the
heavier the cord.
R
1
T
Ampere
Rating
8-10
1
1
20 VOLT ALTERNATING CURRENT TOOLS
ool’s
3
-6
6-8
0-12
2-16
Cord Size in A.W.G.
Cord Length in Feet Cord Length in Meters
2
5 50 100 150 15 30 60 120
18 16 16 14 0.75 0.75 1.5 2.5
1
8 16 14 12 0.75 1.0 2.5 4.0
1
8 16 14 12 0.75 1.0 2.5 4.0
16 16 14 12 1.0 2.5 4.0 —
1412 — — — — — —
W
ire Sizes in mm
2
Auxiliary Handle*
Carrying case*
(*= standard equipment)
(**= optional accessories)
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