Bosch 11258VSRC, 11258VSR User Manual

BM 1619P00836 12-06 1/5/07 9:42 AM Page 1
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
11258VSR 11258VSRC
Call Toll Free for
Consumer Information
& Service Locations
Pour obtenir des informations
et les adresses de nos centres
de service après-vente,
appelez ce numéro gratuit
Llame gratis para
obtener información
para el consumidor y
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1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
For English Version Version française Versión en español
See page 2
Voir page 11
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General Safety Rules
ead all instructions. Failure to follow all instructions listed below may
WARNING
!
all of the warnings listed below refers to your mains-operated (corded) power tool or battery­operated (cordless) power tool.
R
esult in electric shock, fire and/or serious injury.
r
SAVE THESE INSTRUCTIONS
he term “power tool” in
T
Work area safety
Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool.
cause you to lose control.
Distractions can
Power
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
outdoor use reduces the risk of electric shock.
Do not use AC only rated tools with a DC power supply.
work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.
Water entering a power tool will
Use of a cord suitable for
While the tool may appear to
Unmodified plugs
There
Damaged or
If operating the power tool in damp locations is unavoidable a Ground Fault Circuit Interrupter (GFCI) must be used to supply the power to your tool.
personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.
GFCI and
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
inattention while operating power tools may result in serious personal injury.
Use safety equipment. Always wear eye protection.
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Avoid accidental starting. Ensure the switch is in the off-position before plugging in.
finger on the switch or plugging in power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on.
or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.
be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
related hazards.
Safety equipment such as dust
Carrying power tools with your
Loose clothes, jewelry or long hair can
Use of these devices can reduce dust-
A moment of
A wrench
This enables
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BM 1619P00836 12-06 1/5/07 9:42 AM Page 3
Keep handles dry, clean and free from oil and grease.
control the power tool.
Slippery hands cannot safely
Power tool use and care
Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off.
that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use.
poorly maintained power tools.
Many accidents are caused by
Any power tool
Such preventive safety
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are
asier to control.
e
se the power tool, accessories and tool
U bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
Use clamps or other practical way to secure and support the workpiece to a stable platform.
or against your body is unstable and may lead to loss of control.
Holding the work by hand
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
safety of the power tool is maintained.
Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted.
gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
Certain cleaning agents such as
This will ensure that the
SAVE THESE INSTRUCTIONS
Rotary Hammer Safety Rules
Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or it own cord.
wire will make exposed metal parts of the tool "live" and shock the operator.
fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.
Wear ear protectors when using the tool for extended periods.
high intensity noise can cause hearing loss.
Contact with a "live"
Do not drill,
Prolonged exposure to
Use a metal detector to determine if there are gas or water pipes hidden in the work area or call the local utility company for assistance before beginning the operation.
Striking or cutting into a gas line will result in explosion. Water entering an electrical device may cause electrocution.
Always use the side handle for maximum control over torque reaction or kick-back. Never attempt to operate this tool with one
The slip clutch engages if you firmly
hand.
control the tool during a torque reaction or kickback.
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Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which
enerate dust.
g
rotection will help deflect fragments of the
p
aterial that may be thrown toward your face
m and eyes. Dust generated or gases released from the material you are cutting (i.e. asbestos insulated pipes, radon) may cause respiratory difficulties.
Use thick cushioned gloves and limit the exposure time by taking frequent rest periods.
action may be harmful to your hands and arms.
Position the cord clear of rotating bit. Do not wrap the cord around your arm or wrist.
If cord becomes entangled with the spinning bit it could entrap you causing serious personal injury.
Position yourself to avoid being caught between the tool or side handle and walls or posts.
jammed in the work, the reaction torque of the tool could crush your hand or leg.
Do not strike the bit with a handheld hammer or sledge hammer when attempting to dislodge a bound or jammed bit.
dislodge and strike you or bystanders.
Never place the tool down until the bit or accessory have come to a complete stop.
Vibration caused by hammer-drill
Should the bit become bound or
Fragments of metal from the bit could
afety goggles or eye
S
Do not use dull or damaged bits and accessories.
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid contact with skin and use proper protective gloves when grasping the bit or accessory.
Accessories may be hot after prolonged use.
Do not run the tool while carrying it at your side.
The spinning drill bit may become
entangled with clothing and injury may result.
!
WARNING
grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically­treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Dull or damaged bits have a
Some dust created by power sanding, sawing,
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A
0
A
A
0
A
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Symbols
MPORTANT:Some of the following symbols may be used on your tool. Please study them
I
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential) A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
No load speed Rotational speed, at no load
orbits etc. per minute
Infinitely variable selector with off Speed is increasing from 0 setting Arrow Action in the direction of arrow Alternating current Type or a characteristic of current Direct current Type or a characteristic of current Alternating or direct current Type or a characteristic of current Class II construction Designates Double Insulated
Construction tools. Earthing terminal Grounding terminal Warning symbol Alerts user to warning messages Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories, and listed to Canadian Standards by Underwriters Laboratories.
This symbol
designates that this tool complies to NOM Mexican Standards.
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Functional Description and Specifications
WARNING
!
Disconnect the plug from the power source before making any assembly, adjustments or changing accessories.
reduce the risk of starting the tool accidentally.
Rotary Hammer
DEPTH GAUGE
RELEASE LEVER
LOCKING
SLEEVE
DUST
SHIELD
FIG. 1
Such preventive safety measures
ENTILATION
V
PENINGS
O
VARIABLE SPEED TRIGGER SWITCH
REVERSING
SWITCH
BUTTON
DRILL/HAMMER DRILL
DEPTH GAUGE
Model number 11258VSR & 11258VSRC Shank style SDS-Plus
SELECTION DIAL
AUXILIARY HANDLE
®
Maximum Capacities:
Concrete 5/8" Steel 1/2"
"
Wood
1-1/4
NOTE: For tool specifications refer to the nameplate on your tool.
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Operating Instructions
VARIABLE SPEED CONTROLLED
RIGGER SWITCH
our tool is equipped with a variable speed
Y
rigger switch. The tool speed can be
t
T
controlled from the minimum to the maximum nameplate RPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed. This accurate speed control enables you to drill without center punching. It also permits you to use as a power screwdriver. Bits are available for driving screws as well as running bolts and nuts.
REVERSING SWITCH BUTTON
The reversing switch button is located above the trigger switch and is used to reverse rotation of the bit.
For forward rotation, (with the chuck pointed away from you) move button to the far left. For reverse rotation move the button to the far right. (Fig. 2)
CAUTION
!
Do not change direction of
rotation until the tool comes to a complete stop. Shifting during rotation of the chuck can cause damage to the tool.
FIG. 2
REVERSING
SWITCH
BUTTON
SLIP CLUTCH
The tool has an internal preset clutch. The clutch is set such that sufficient force is transmitted to the bit for most drilling conditions but it will slip when bit binds in the hole or the tool is overloaded. Be aware that due to required clutch setting, you may experience a torque reaction an instant before the clutch slips. This torque reaction will twist the body of the rotary hammer in the opposite direction as the bit rotates, i.e., counterclockwise. As clutch is slipping, the bit will most likely stop rotating. When the binding force on the bit is removed
the clutch automatically resets. If you
xperience bit binding and clutch begins to
e
lip, immediately turn the tool "OFF" and
s
orrect the condition leading to the bit binding.
c
AUXILIARY HANDLE
The auxiliary handle will provide additional control, support and guidance for the tool. The handle is adjustable around the 360° handle collar mount. To mount, loosen wing knob and slide handle completely over chuck onto the collar mount and tighten wing knob (Fig. 3).
WING KNOB
FIG. 3
AUXILIARY
HANDLE
DEPTH GAUGE
Your drilling depth can be pre-set and/or repeated by using the depth gauge.
Setting depth: After the auxiliary handle is installed, make sure the accessory has been fully inserted into the tool holder before setting the depth gauge (Fig. 4).
To adjust depth, push down on the depth gauge release lever, slide the depth gauge to desired depth and release pressure on lever to lock the depth gauge in place (Fig. 4).
DEPTH
GAUGE
FIG. 4
DEPTH
GAUGE
RELEASE
LEVER
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DRILL/HAMMER DRILL SELECTION DIAL
The selector dial allows the tool to be set for various drilling/hammer drilling applications. Rotate the selector dial right or left
epending on the below applications (Fig. 1).
d
CAUTION
!
come to a complete stop.
rotation of the chuck can cause damage to the tool.
WARNING
!
making any assembly, adjustments or changing accessories.
safety measures reduce the risk of starting the tool accidentally.
The 11258VSR Rotary Hammer utilizes “SDS” drill bits. The “SDS” system efficiently transfers drilling torque and maximizes the energy delivered per hammer blow.
Clean the insert shank end of the accessory to remove any debris, then lightly grease with a light oil or lubricant.
Insert accessory into the tool holder through the dust shield, while twisting and pushing
Do not operate the selection dial until the tool
Shifting during
INSTALLING SDS-plus®ACCESSORIES
Disconnect the plug from the power source before
Such preventive
Do not use demolition or chipping bits such as bull points, chisels, spades, gouges, etc.
inward until it locks automatically into place. Pull outward on the accessory to be certain it is locked into the bit holder (Fig. 5).
FIG. 5
D w non concrete materials.
DUST SHIELD
rill only action: For drilling in oods, metals, plastics or other
Drill with hammer action: For drilling in concrete, asphalt, tile or other similar hard materials.
REMOVING SDS-plus®ACCESSORIES
WARNING
!
and use proper protective gloves or cloth to remove.
To remove an accessory, pull the locking sleeve backwards (towards the rear of tool), while pulling the accessory outward (Fig. 6).
All accessories should be wiped clean after removing.
Accessories may be hot after use. Avoid contact with skin
-8-
FIG. 6
LOCKING
SLEEVE
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INSTALLING & REMOVING 3-JAW CHUCK
!
m
hanging accessories.
c
safety measures reduce the risk of starting the tool accidentally.
Clean the insert shank end of the chuck to remove any debris, then lightly grease with a light oil or lubricant.
Insert chuck into the bit holder through the dust shield, while twisting and pushing inward until it locks automatically into place. Pull outward on the accessory to be certain it is locked into the tool holder (Fig. 7).
INSTALLING & REMOVING ACCESSORIES
The 3 Jaw Chuck with SDS Shank can convert your tool for use with straight shank bits.
For small bits, open jaws enough to insert the bit up to the flutes. For large bits, insert the bit as far as it will go. Center the bit as you close the jaws by hand. This positions the bit properly, giving maximum contact between the chuck jaws and the bit shank (Fig. 8).
To tighten chuck, insert key into each of the three key holes in succession and tighten clockwise firmly.
The chuck can be released by using one hole only.
(Model 11258VSRC only)
WARNING
aking any assembly, adjustments or
Disconnect the plug from
he power source before
t
uch preventive
S
3-JAW CHUCK
FIG. 7
To remove the chuck, pull the locking sleeve backwards (towards the rear of tool), while pulling the chuck outward
Note: The 3-Jaw Chuck is for use only in “Dril only” mode. The 3-Jaw Chuck is not for use when drilling with hammering action.
FIG. 8
Following a few simple tips will reduce wear
TOOL TIPS
on the tool and the chance of injury to the operator.
NOTE: The high efficiency available from the rotary hammers can only be obtained if sharp and undamaged accessories are used. The “cost” to maintain sharp and undamaged accessories is more than offset by the “time saved” in operating the tool with sharp accessories.
All hammers require a short period of time to warm up. Depending on the room temperature, this time may vary from approximately 15 seconds (90˚F) to 2 minutes (32˚F). A new hammer requires a break-in period before full performance is realized. This period may require up to 5 hours of operation.
Carbide tipped bits: Used for drilling stone, concrete, cement, brick, cinder block and other unusually hard non-metals. The Rotary Hammer is designed for “SDS” Carbide Tipped Bits up to 3/4 inch diameter.
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BM 1619P00836 12-06 1/5/07 9:43 AM Page 10
You will extend the life of your bits and do neater work if you always put the bit in contact with the workpiece BEFORE pulling the
rigger. During operation, hold the drill firmly
t
nd exert moderate, steady pressure. Too
a
uch pressure at low speed will stall the
m hammer. Too little pressure will keep the bit from cutting and cause excess friction by sliding over the surface. This can be damaging to the drill and bit.
Shanks of all drill bits should be wiped clean prior to using and immediately after removing.
Recall these instructions for safe operation:
1. Some materials require slow drilling speeds; whereas, others require higher speed to produce the best results.
2. All work must be supported or secured before drilling and steady, even pressure applied in line with the drill bit.
3. As the drill bit cuts through the opposite side, reduce the pressure and continue running the drill as the bit is withdrawn.
Materials such as glass, porcelain, ceramics, tiles, plastics, etc., should be drilled at low speeds with specially designed drill bits and lubricants.
DRILLING WOOD OR PLASTIC
If backing block is not used, ease up on the pressure just before the bit breaks through
he wood to avoid splintering. Complete the
t
ole from the opposite side immediately after
h
he point breaks through. If bit binds, reverse
t the drilling operation to help remove the bit from the work.
Make a center punch in the material for easier starting. Use enough pressure to keep the bit cutting. If the bit is allowed to merely spin in the hole, it will become dull within a short time. When drilling a larger hole, it is faster and easier on your power pack to first make a smaller hole and enlarge it to the required size. Lubricate the tip of the bit occasionally with CUTTING OIL for easier metal drilling. If bit binds, reverse the drilling to help remove the bit from the work.
Use carbide-tipped masonry bit for cinder block, mortar, common brick, soft stone and other materials. The amount of pressure to be used is dependent upon the type of material being drilled. Soft materials require less pressure while the hard materials need more pressure to prevent the drill bit from spinning.
DRILLING METAL
DRILLING MASONRY
Maintenance
Service
WARNING
!
orized personnel may result in misplacing of internal wires and components which could cause serious hazard.
recommend that all tool service be performed by a Bosch Factory Service Center or Autho­rized Bosch Service Station.
Your Bosch tool has been properly lubricated and is ready to use. It is recommended that tools with gears be regreased with a special gear lubricant at every brush change.
Preventive maintenance performed by unauth-
We
TOOL LUBRICATION
The brushes and commutator in your tool
CARBON BRUSHES
have been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend every two to six months the brushes be examined. Only genuine Bosch replacement brushes specially designed for your tool should be used.
BEARINGS
After about 300-400 hours of operation, or at every second brush change, the bearings should be replaced at Bosch Factory Service Center or Authorized Bosch Service Station. Bearings which become noisy (due to heavy load or very abrasive material cutting) should be replaced at once to avoid overheating or motor failure.
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