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Power Tool Safety Rules
WARNING
!
Read and understand all instructions. Failure to follow all instructions
listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust.
tools create sparks which may ignite the dust
or fumes.
Keep by-standers, children, and visitors
away while operating a power tool.
Distractions can cause you to lose control.
Power
Electrical Safety
Double Insulated tools are equipped with a
polarized plug (one blade is wider than the
other.) This plug will fit in a polarized outlet
only one way. If the plug does not fit fully
in the outlet, reverse the plug. If it still does
not fit, contact a qualified electrician to
install a polarized outlet. Do not change
the plug in any way. Double Insulation
eliminates the need for the three wire
grounded power cord and grounded power
supply system.
certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use
“AC only” rated tools with a DC power supply.
Avoid body contact with grounded
surfaces such as pipes, radiators, ranges
and refrigerators.
of electric shock if your body is grounded. If
operating the power tool in damp locations is
unavoidable, a Ground Fault Circuit Interrupter
must be used to supply the power to your tool.
Electrician’s rubber gloves and footwear will
further enhance your personal safety.
Don't expose power tools to rain or wet
conditions.
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged
cords immediately.
the risk of electric shock.
Before plugging in the tool, be
There is an increased risk
Water entering a power tool will
Damaged cords increase
When operating a power tool outside, use
an outdoor extension cord marked "W-A"
or "W."
and reduce the risk of electric shock. Refer to
“Recommended sizes of Extension Cords” in
the Accessory section of this manual.
These cords are rated for outdoor use
Personal Safety
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication.
operating power tools may result in serious
personal injury.
Dress properly. Do not wear loose clothing
or jewelry. Contain long hair. Keep your
hair, clothing, and gloves away from
moving parts.
hair can be caught in moving parts. Keep
handles dry, clean and free from oil and
grease.
Avoid accidental starting. Be sure switch is
“OFF” before plugging in.
your finger on the switch or plugging in tools
that have the switch “ON” invites accidents.
Remove adjusting keys or wrenches before
turning the tool “ON”.
is left attached to a rotating part of the tool may
result in personal injury.
Do not overreach. Keep proper footing and
balance at all times.
balance enables better control of the tool in
unexpected situations.
Use safety equipment. Always wear eye
protection.
hard hat, or hearing protection must be used
for appropriate conditions.
A moment of inattention while
Loose clothes, jewelry, or long
Carrying tools with
A wrench or a key that
Proper footing and
Dust mask, non-skid safety shoes,
Tool Use and Care
Use clamps or other practical way to
secure and support the workpiece to a
stable platform.
against your body is unstable and may lead to
loss of control.
Do not force tool. Use the correct tool for
your application.
Holding the work by hand or
The correct tool will do the
-2-
job better and safer at the rate for which it is
designed.
Do not use tool if switch does not turn it
“ON” or “OFF”.
controlled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool.
preventive safety measures reduce the risk of
starting the tool accidentally.
Store idle tools out of reach of children and
other untrained persons.
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools
sharp and clean.
with sharp cutting edges are less likely to bind
and are easier to control. Any alteration or
modification is a misuse and may result in a
dangerous condition.
Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation. If damaged, have the tool
Any tool that cannot be
Such
Tools are
Properly maintained tools,
Rotary Hammer Safety Rules
serviced before using.
caused by poorly maintained tools. Develop a
periodic maintenance schedule for your tool.
Use only accessories that are recommended by the manufacturer for your
model.
one tool, may become hazardous when used
on another tool.
Accessories that may be suitable for
Many accidents are
Service
Tool service must be performed only by
qualified repair personnel.
maintenance performed by unqualified
personnel could result in a risk of injury. For
example: internal wires may be misplaced or
pinched, safety guard return springs may be
improperly mounted.
When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of
electric shock or injury. Certain cleaning
agents such as gasoline, carbon tetrachloride,
ammonia, etc. may damage plastic parts.
Service or
Hold tools by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or it
own cord.
exposed metal parts of the tool "live" and
shock the operator.
into existing walls or other blind areas where
electrical wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit
breakers feeding this worksite.
Wear ear protectors when using the tool for
extended periods.
high intensity noise can cause hearing loss.
Use a metal detector to determine if there
are gas or water pipes hidden in the work
area or call the local utility company for
assistance before beginning the operation.
Striking or cutting into a gas line will result in
explosion. Water entering an electrical device
may cause electrocution.
Always use the side handle for maximum
control over torque reaction or kick-back.
Never attempt to operate this tool with one
Contact with a "live" wire will make
Do not drill, fasten or break
Prolonged exposure to
hand.
The slip clutch engages if you firmly
control the tool during a torque reaction or
kickback.
Always wear safety goggles or eye
protection when using this tool. Use a dust
mask or respirator for applications which
generate dust.
protection will help deflect fragments of the
material that may be thrown toward your face
and eyes. Dust generated or gases released
from the material you are cutting (i.e. asbestos
insulated pipes, radon) may cause respiratory
difficulties.
Use thick cushioned gloves and limit the
exposure time by taking frequent rest
periods.
action may be harmful to your hands and
arms.
Position the cord clear of rotating bit. Do
not wrap the cord around your arm or wrist.
If cord becomes entangled with the spinning bit
it could entrap you causing serious personal
injury.
Vibration caused by hammer-drill
Safety goggles or eye
-3-
Position yourself to avoid being caught
between the tool or side handle and walls
or posts.
jammed in the work, the reaction torque of
the tool could crush your hand or leg.
If the bit becomes bound in the workpiece,
release the trigger immediately, reverse the
direction of rotation and slowly squeeze the
trigger to back out the bit. Be ready for a
strong reaction torque.
will tend to twist in the opposite direction as the
bit is rotating. (Note use only if your tool has
reversing feature.)
Do not strike the bit with a handheld
hammer or sledge hammer when
attempting to dislodge a bound or jammed
bit.
dislodge and strike you or bystanders.
Never place the tool down until the bit or
accessory have come to a complete stop.
Do not use dull or damaged bits and
accessories.
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid
contact with skin and use proper protective
Should the bit become bound or
The hammer body
Fragments of metal from the bit could
Dull or damaged bits have a
gloves when grasping the bit or accessory.
Accessories may be hot after prolonged use.
Do not run the tool while carrying it at your
side.
The spinning drill bit may become
entangled with clothing and injury may result.
WARNING
!
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specially
designed to filter out microscopic particles.
Some dust created by
power sanding, sawing,
-4-
Symbols
A
0
A
A
0
A
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
SymbolNameDesignation/Explanation
VVoltsVoltage (potential)
AAmperesCurrent
HzHertzFrequency (cycles per second)
WWattPower
kgKilogramsWeight
minMinutesTime
sSecondsTime
DiameterSize of drill bits, grinding wheels, etc.
n
0
.../minRevolutions or reciprocation per minute Revolutions, strokes, surface speed,
0Off positionZero speed, zero torque...
1, 2, 3, ...Selector settingsSpeed, torque or position settings.
I, II, III,Higher number means greater speed
No load speedRotational speed, at no load
orbits etc. per minute
Infinitely variable selector with offSpeed is increasing from 0 setting
ArrowAction in the direction of arrow
Alternating currentType or a characteristic of current
Direct currentType or a characteristic of current
Alternating or direct currentType or a characteristic of current
Clean the insert shank end of the accessory to
remove any debris, then lightly grease with a
light oil or lubricant
Insert accessory into the tool holder through
the dust shield, while twisting and pushing
inward until it locks automatically into place.
Pull outward on the accessory to be certain it
is locked into the tool holder (Fig. 2).
NOTE: The high efficiency available from the
rotary hammers can only be obtained if sharp
and undamaged accessories are used. The
"cost" to maintain sharp and undamaged
FIG. 2
DUST
SHIELD
CHANGING THE CHUCK
WARNING
!
Do not carry the tool by the
chuck. Tool may unexpectedly
fall if the chuck is not fully engaged.
The SDS-plus chuck can easily be exchanged
for the 3-jaw chuck supplied with you tool.
Hammer drilling and chiseling are only
possible when using the SDS-plus chuck with
SDS-plus shank accessories.
The 3-jaw chuck converts your tool for use
with a variety of straight shank bits for drilling
and driving.
accessories is more than offset by the "time
saved" in operating the tool with sharp
accessories.
REMOVING SDS-plus®ACCESSORIES
WARNING
!
Accessories may be hot after
use. Avoid contact with skin
and use proper protective gloves or cloth to
remove.
To remove an accessory, pull and hold locking
sleeve backward and pull bit forward. All
accessories should be wiped clean after
removing (Fig. 3).
FIG. 3
LOCKING
SLEEVE
REMOVING THE SDS-plus®CHUCK
Grasp the locking ring of the SDS-plus chuck
and pull forcefully in direction of arrow and
remove from tool (Fig. 4).
ATTACHING THE 3-JAW CHUCK
Grasp the 3-jaw chuck firmly with your hand
and push it onto the tool with a twisting motion
until you hear it lock into place (Fig. 5).
Pull outward on the chuck to be certain it is
locked into the tool.
LOCKING RING
FIG. 4
-7-
FIG. 5
3-JAW
CHUCK
INSTALLING ACCESSORIES
3-JAW CHUCK
Hold chuck collar with one hand and rotate
chuck sleeve in direction of arrow with the
other hand until the jaws are open (Fig. 6).
For small bits, open jaws enough to insert the
bit up to the flutes. For large bits, insert the bit
as far as it will go.
Insert bit, hold the chuck collar with one hand
and rotate chuck sleeve in direction of arrow
with the other hand until it latches. Then clamp
the accessory by continuing to turn the chuck
sleeve forcefully in direction of arrow until you
hear a ratcheting sound (Fig. 7).
CHUCK
COLLAR
Note: If after opening the chuck completely
you hear a ratcheting sound when closing,
simply open it a quarter turn and then resume
closing the chuck. The ratcheting sound will
stop.
REMOVING ACCESSORIES
3-JAW CHUCK
To remove a accessory, hold chuck collar with
one hand and rotate chuck sleeve in direction
of arrow with the other hand until the
accessory can be removed (Fig. 6).
FIG. 7FIG. 6
CHUCK
COLLAR
CHUCK
SLEEVE
VARIABLE SPEED CONTROLLED
TRIGGER SWITCH
Your tool is equipped with a variable speed
trigger switch. The tool can be turned "ON" or
"OFF" by squeezing or releasing the trigger.
The speed can be adjusted from the minimum
to maximum nameplate RPM by the pressure
you apply to the trigger. Apply more pressure
to increase the speed and release pressure to
decrease speed.
REVERSING SWITCH LEVER
!
CAUTION
The reversing switch lever is
located above the trigger
switch and is used to reverse rotation of the
bit.
The reversing switch should only be
activated when the motor is "OFF" and when
bit is at a complete standstill.
To use tool in "Forward" rotation move lever
to left side of tool, to "Reverse" the rotation of
the bit move the lever to the right side of the
The selector dial allows the tool to be set for
various applications as listed in the chart
(Fig. 8).
!
CAUTION
come to a complete stop.
rotation of the chuck can cause damage to
the tool.
SELECTOR DIAL - “VARIO-LOCK”
Adjusting the Vario-Lock: The vario-lock can
be set in any one of thirty-six (10˚
increments) positions. Choose a position
which is best suited for your operation.
Depress release button and turn the selector
dial, to the “vario-lock” setting. Next, rotate
the locking sleeve, along with the accessory,
to the desired position. Then turn the selector
dial to the “hammer only” setting and slightly
turn the locking sleeve to have it
automatically lock into a definite position.
used for drillingused for drillingallows for 36 desiredused for light
wood, steel, etc.concretepositions of “hammer”chipping work
FIG. 8
-
8
-
The tool has a internal pre-set slip clutch.
SLIP CLUTCH
The output spindle will stop rotating if the
accessory binds and overloads the tool.
AUXILIARY HANDLE
The tool must be supported with the auxiliary
handle, which can be swiveled 360˚. To
reposition and/or swivel the handle, loosen
the hand grip, move the handle to the
desired position along the barrel and
securely retighten the hand grip.
DEPTH GAUGE
Your drilling depth can be pre-set and/or
repeated by using the depth gauge.
Setting depth: After the auxiliary handle is
installed, make sure the accessory has been
fully inserted into the tool holder before
setting the depth gauge (Fig. 1).
To adjust depth, push the depth gauge
release button, slide the depth gauge to
desired depth and release pressure on
button to lock the depth gauge in place.
TOOL TIPS
Following a few simple tips will reduce wear
on the tool and the chance of injury to the
operator.
The high efficiency available from the
BOSCH Rotary Hammer can only be
obtained if sharp and undamaged drilling
tools are used. Note that the costs for
maintaining sharp drilling tools are more than
offset by the time lost in operating dull drilling
tools.
All grease packed hammers require a short
time to warm up. Depending on the
temperature, this time will vary from
approximately 15 seconds (90° F) to 2
minutes (32° F). The tool will exert its full
power and hammering action after the heat
from impact hammering has spread,
softening the grease.
CARBIDE TIPPED BITS
Used for drilling stone, concrete, cement,
brick, cinder block and other unusually hard
non-metals. The Rotary Hammer is designed
for “SDS” Carbide Tipped Bits up to 3/4 inch
diameter.
3 JAW CHUCK
The 3 Jaw Chuck can convert your tool for
use with straight shank bits.
You will extend the life of your bits and do
neater work if you always put the bit in contact
with the workpiece BEFORE pulling the
trigger. During operation, hold the drill firmly
and exert moderate, steady pressure. Too
much pressure at low speed will stall the
hammer. Too little pressure will keep the bit
from cutting and cause excess friction by
sliding over the surface. This can be
damaging to the drill and bit.
Shanks of all drill bits should be wiped clean
prior to using and immediately after removing.
RECALL THESE INSTRUCTIONS FOR
SAFE OPERATION:
1. Some materials require slow drilling
speeds; whereas, others require higher speed
to produce the best results.
2. All work must be supported or secured
before drilling and steady, even pressure
applied in line with the drill bit.
3. As the drill bit cuts through the opposite
side, reduce the pressure and continue
running the drill as the bit is withdrawn.
Materials such as glass, porcelain, ceramics,
tiles, plastics, etc., should be drilled at low
speeds with specially designed drill bits and
lubricants.
DRILLING WOOD OR PLASTIC
If backing block is not used, ease up on the
pressure just before the bit breaks through
the wood to avoid splintering. Complete the
hole from the opposite side immediately after
the point breaks through. If bit binds, reverse
the drilling operation to help remove the bit
from the work.
DRILLING METAL
Make a center punch in the material for
easier starting. Use enough pressure to keep
the bit cutting. If the bit is allowed to merely
spin in the hole, it will become dull within a
short time. When drilling a larger hole, it is
faster and easier on your power pack to first
make a smaller hole and enlarge it to the
required size. Lubricate the tip of the bit
occasionally with CUTTING OIL for easier
metal drilling. If bit binds, reverse the drilling
to help remove the bit from the work.
DRILLING MASONRY
Use carbide-tipped SDS-plus®bit for cinder
block, mortar, common brick, soft stone and
other materials. The amount of pressure to
be used is dependent upon the type of
material being drilled. Soft materials require
less pressure while the hard materials need
more pressure to prevent the drill bit from
spinning.
-9-
Maintenance
Service
WARNING
!
orized personnel may result in misplacing
of internal wires and components which
could cause serious hazard.
recommend that all tool service be performed
by a Bosch Factory Service Center or Authorized Bosch Service Station.
Your Bosch tool has been properly lubricated
and is ready to use. It is recommended that
tools with gears be regreased with a special
gear lubricant at every brush change.
The brushes and commutator in your tool
have been engineered for many hours of
dependable service. To maintain peak
efficiency of the motor, we recommend every
two to six months the brushes be examined.
Only genuine Bosch replacement brushes
specially designed for your tool should be
used.
Preventive maintenance
performed by unauth-
We
TOOL LUBRICATION
CARBON BRUSHES
Every second brush change, the bearings
BEARINGS
should be replaced at Bosch Factory Service
Center or Authorized Bosch Service Station.
Bearings which become noisy (due to heavy
load or very abrasive material cutting) should
be replaced at once to avoid overheating or
motor failure.
Cleaning
WARNING
!
the power supply before cleaning or
performing any maintenance.
be cleaned most effectively with compressed
dry air.
Always wear safety goggles when
cleaning tools with compressed air.
Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
not attempt to clean by inserting pointed
objects through openings.
!
CAUTION
plastic parts.
carbon tetrachloride, chlorinated cleaning
solvents, ammonia and household
detergents that contain ammonia.
To avoid accidents always
disconnect the tool from
The tool may
Certain cleaning agents
and solvents damage
Some of these are: gasoline,
Accessories
WARNING
!
adequate size conductors that is capable
of carrying the current necessary for your
tool must be used.
excessive voltage drop, loss of power or
overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.
NOTE: The smaller the gauge number, the
heavier the cord.