BOSCH 1012VSR, 1013VSR, 1014VSR, 1030VSR, 1031VSR User guide

...
Operating/Safety Instructions
Consignes de fonctionnement/sécurité Instrucciones de funcionamiento
y seguridad
1011VSR
1012VSR
1013VSR
1014VSR
1030VSR
1031VSR
1032VSR
1033VSR
1034VSR
1035VSR
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Renseignement des consommateurs
Información para el consumidor
Toll Free Number: Appel gratuit : Número de teléfono gratuito:
1-877-BOSCH99 (1-877-267-2499) http://www.boschtools.com.
For English Parlez-vous français? ¿Habla español? See page 2 Voir page 11 Ver página 20
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Work Area
Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep by-standers, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptor plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically
malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. Improper grounding can shock, burn or electrocute. Grounded tools are equipped with three conductor cord and three prong type plugs.
Before plugging in the tool be certain the outlet voltage supplied is within the voltage marked on the nameplate. Do not use “AC only” rated tools with a DC power supply.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is grounded. If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Electrician’s rubber gloves and footwear will further enhance your personal safety.
Don't expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the
cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W." These cords are rated for outdoor
use and reduce the risk of electric shock. Refer to “Recommended sizes of Extension Cords” in the Accessory section of this manual.
Personal Safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts. Keep handles dry, clean and free from oil and grease.
Avoid accidental starting. Be sure switch is “OFF” before plugging in. Carrying tools
with your finger on the switch or plugging in tools that have the switch “ON” invites accidents.
Remove adjusting keys or wrenches before turning the tool “ON”. A wrench or
a key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
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!
WARNING
Power Tool Safety Rules
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Safety Rules for Drills
Hold tool by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring or its own cord. Contact with a “live” wire
will make exposed metal parts of the tool “live” and shock the operator. Do not drill,
fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.
Always use auxiliary handle for maximum control over torque reaction or kick-back.
High torque 3/8" and larger chuck capacity drills are equipped with auxiliary handles.
Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which generate dust.
Secure the material being drilled. Never hold it in your hand or across legs.
Unstable support can cause the drill bit to bind causing loss of control and injury.
Never leave the trigger locked "ON". Before plugging the tool in, check that the trigger lock is "OFF". Accidental start-ups
could cause injury.
Position the cord clear of rotating bit. Do not wrap the cord around your arm or wrist. If you lose control and have the cord
wrapped around your arm or wrist it may entrap you and cause injury.
Position yourself to avoid being caught between the tool or side handle and walls or posts. Should the bit become bound or
jammed in the work, the reaction torque of the tool could crush your hand or leg.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand
or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.Do not use tool if switch does not turn it “ON” or “OFF”. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools, with sharp cutting edges are less likely to bind and are easier to control. Any alteration or modification is a misuse and may result in a dangerous condition.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools. Develop a periodic maintenance schedule for your tool.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool, may become hazardous when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury. For example: internal wires may be misplaced or pinched, safety guard return springs may be improperly mounted.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
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If the bit becomes bound in the workpiece, release the trigger immediately, reverse the direction of rotation and slowly squeeze the trigger to back out the bit. Be ready for a strong
reaction torque. The drill body will tend to twist in the opposite direction as the drill bit is rotating.
Do not grasp the tool or place your hands too close to the spinning chuck or drill bit.
Your hand may be lacerated.
Do not use the switch "Lock-ON" feature in situations where drill bit binding is likely. (For example: just before the bit is ready to break through the material, anytime when using a "Hole Saw", auger
bits........ etc.) When the bit binds, the drill's
body will twist or kick-back in opposite direction and the release of the trigger "Lock-ON" may be difficult.
Be aware of the location and setting of the switch "Lock-ON" button. If the switch
is locked "ON" during the use, be ready for emergency situations to switch it "OFF", by first pulling the trigger then immediately releasing it without pressing the "Lock-ON" button.
When installing a drill bit, insert the shank of the bit well within the jaws of the chuck. If the bit is not inserted deep
enough, the grip of the jaws over the bit is reduced and the loss of control is increased.
Do not use dull or damaged bits and accessories. Dull or damaged bits have a
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid contact with skin and use proper protective gloves when grasping the bit or accessory. Accessories may be hot after
prolonged use.
Check to see that keys and adjusting wrenches are removed from the drill before switching the tool "ON". Keys or
wrenches can fly away at high velocity striking you or a bystander.
Do not run the drill while carrying it at your side. A spinning drill bit could become
entangled with clothing and injury may result.
This tool may be used with sanding and polishing disks, grinding wheels, wire wheel and wire cup brushes. These accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories
running over rated speed can fly apart and cause injury.
Avoid bouncing and snagging the wheels, discs or brushes especially when working corners, sharp edges, etc. This can cause
loss of control and kickback.
Some dust created by
power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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!
WARNING
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IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
No load speed Rotational speed, at no load
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
orbits etc. per minute
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program
Symbols
0
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.
This symbol
designates that this tool complies to NOM Mexican Standards.
This symbol designates that this tool is listed by Underwriters Laboratories, and listed to Canadian Standards by Underwriters Laboratories.
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Functional Description and Specifications
Disconnect the plug from the power source before making any assembly, adjustments or changing accessories. Such preventive safety
measures reduce the risk of starting the tool accidentally.
!
WARNING
MAXIMUM CAPACITIES
WOOD APPLICATION STEEL APPLICATION
Model Amperage No load Screw Spade Self Hole Auger Twist Hole
No. rating speed Sizes Bit Feed Saw Bit Bit Saw
1011VSR 6.5 A n0 0-1,100/min #8 x 3” 1-1/2” 1” 2-1/12” 1” 3/8” 1-1/2”
1012VSR * 6.5 A n0 0-1,100/min #8 x 3” 1-1/2” 1” 2-1/12” 1” 3/8” 1-1/2”
1013VSR 6.5 A n0 0-850/min #8 x 3” 1-1/2” 2-1/4” 3-5/8” 1-3/8” 1/2” 2”
1014VSR * 6.5 A n0 0-850/min #8 x 3” 1-1/2” 2-1/4” 3-5/8” 1-3/8” 1/2” 2”
1030VSR 7.5 A n0 0-2,100/min #8 x 3” 1” NR 1-3/8” NR 3/8” 1-3/8” 1031VSR 7.5 A n0 0-1,100/min #8 x 3” 1-1/2” 1” 2-1/2” 1” 3/8” 1-3/4”
1032VSR * 7.5 A n0 0-1,100/min #8 x 3” 1-1/2” 1” 2-1/2” 1” 3/8” 1-3/4”
1033VSR 8.0 A n0 0-850/min #8 x 3” 1-1/2” 2-9/16” 3-5/8” 1-1/2” 1/2” 2-1/2” 1034VSR 8.0 A n0 0-550/min #8 x 3” 1-1/2” 2-9/16” 4-1/4” 1-1/2” 1/2” 3”
1035VSR * 8.0 A n0 0-850/min #8 x 3” 1-1/2” 2-9/16” 3-5/8” 1-1/2” 1/2” 2-1/2”
Voltage rating (all models)
120 V 50 - 60Hz NR = Not recommended * Keyless Chuck
AIR
VENTS
REVERSING
SWITCH
BUTTON
CHUCK
AUXILIARY
HANDLE
“LOCK-ON”
BUTTON
TRIGGER
DEPTH
GAUGE
RELEASE
LEVER
WING
KNOB
KEYLESS
CHUCK
FRONT
HOUSING
COLLAR
MOTOR
HOUSING
Drills
FIG. 1
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Operating Instructions
TRIGGER CONTROLLED VARIABLE SPEED
Your tool is equipped with a variable speed trigger switch. The tool speed can be controlled from minimum to maximum nameplate rated RPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to
decrease speed (Fig. 1).
"LOCK-ON" BUTTON
The "Lock-ON" button, located in the handle of your tool allows for continuous operation at maximum RPM without holding the trigger.
TO LOCK TRIGGER "ON": squeeze trigger, depress button and release trigger.
TO UNLOCK THE TRIGGER: squeeze trigger and release it without depressing the "Lock­ON" button.
If the “Lock-ON” button is continuously being de-
pressed, the trigger can not be released.
REVERSING SWITCH BUTTON
The reversing switch button is located above the trigger switch and is used to reverse rotation of the bit. For forward rotation, (with the chuck pointed away from you) move button to the far left. For reverse rotation move the button to the far right.
Do not change direction of
rotation until the tool comes to a complete stop. Shifting during rotation of the chuck can cause damage to the tool.
AUXILIARY HANDLE
The auxiliary handle will provide additional control, support and guidance for the tool. The handle is adjustable around the 360° handle collar mount. To mount, loosen wing knob and slide handle completely over chuck onto the collar mount and tighten wing knob (Fig. 1).
!
WARNING
INSERTING BIT
For small bits, open jaws enough to insert the bit up to the flutes. For large bits, insert the bit as far as it will go. Center the bit as you close the jaws by hand. This positions the bit properly, giving maximum contact between the chuck jaws and the bit shank.
KEYED MODELS
To tighten chuck, insert key into each of the three key holes in succession and tighten clockwise firmly. The chuck can be released by using one hole only (Fig. 2).
KEYLESS MODELS
To tighten chuck, rotate chuck sleeve clockwise and securely tighten by hand (Fig. 3).
To prevent friction burns, or
possible hand injury, do not loosen or tighten the chuck by using the power of the drill.
REMOVING CHUCK
Open the chuck all the way, remove left-hand thread screw inside chuck by turning it clockwise. Insert the short arm of a 3/8" hex key wrench and close jaws on flats of wrench. Strike long arm of wrench sharply counter­clockwise, remove wrench and unthread chuck from spindle (Fig. 4).
INSTALLING CHUCK
Always keep the spindle threads, the threads of the chuck and securing screw free of debris. To install a chuck, reverse “removing the chuck” procedure.
!
WARNING
!
CAUTION
Counter
Clockwise
Clockwise
CHUCK SLEEVE
Counter
Clockwise
Clockwise
CHUCK KEY
FIG. 2 FIG. 3
KEYED
KEYLESS
FIG. 4
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CHUCK KEY & STORAGE AREA
Keyed models are equipped with a chuck key that can be conveniently located on the cord protector where it is always handy and unlikely to get lost or misplaced (Fig. 5).
DEPTH GAUGE (Optional Accessory)
Your drilling depth can be pre-set and/or repeated by using the depth gauge (optional accessory), not included.
Setting depth: After the auxiliary handle is installed, push down on the depth gauge release lever, slide the depth gauge to desired depth and release pressure on lever to lock the depth gauge in place (Fig. 1).
FASTENING WITH SCREWS
The procedure shown in (Fig. 6) will enable you to fasten materials together with your hammer drill in the drill mode without stripping, splitting or separating the material.
First, clamp the pieces together and drill the first hole 2/3 the diameter of the screw. If the material is soft, drill only 2/3 the proper length. If it is hard, drill the entire length.
Second, unclamp the pieces and drill the second hole the same diameter as the screw shank in the first or top piece of wood.
Third, if flat head screw is used, countersink the hole to make the screw flush with the surface. Then, simply apply even pressure when driving the screw. The screw shank clearance hole in the first piece allows the screw head to pull the pieces tightly together.
The adjustable screw drill accessory will do all of these operations quickly and easily. Screw drills are available for screw sizes No. 6, 8, 10 and 12.
2. Drill same diameter as screw shank
3. Countersink same diameter as screw head
1. Drill 2/3 diameter and 2/3 of screw length for soft materials, full length for hard materials
Screw
Apply a slight even pressure when driving screws
Adjustable Screw Drill
FASTENING WITH SCREWS
FIG. 6
Operating Tips
You will extend the life of your bits and do neater work if you always put the bit in contact with the work before pulling the trigger. During the operation, hold the tool firmly and exert light, steady pressure. Too much pressure at low speed will stall the tool. Too little pressure will keep the bit from cutting and cause excess friction by sliding over the surface. This can be damaging to both tool and bit.
DRILLING WITH VARIABLE SPEED
The trigger controlled variable speed feature will eliminate the need for center punches in hard materials. The variable speed trigger
allows you to slowly increase RPM. By using a slow starting speed, you are able to keep the bit from “wandering”. You can increase the speed as the bit “bites” into the work by squeezing the trigger.
DRIVING WITH VARIABLE SPEED
Variable speed drills will double as a power screwdriver by using a screwdriver bit in the drill mode. The technique is to start slowly, increasing the speed as the screw runs down. Set the screw snugly by slowing to a stop. Prior to driving screws, pilot and clearance holes should be drilled.
FIG. 5
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DRILL BITS
Always inspect drill bits for excessive wear. Use only bits that are sharp and in good condition.
TWIST BITS: Available with straight and reduced shanks for wood and light duty metal drilling. High speed bits cut faster and last longer on hard materials.
CARBIDE TIPPED BITS: Used for drilling stone, concrete, plaster, cement and other unusually hard nonmetals. Use continuous heavy feed pressure when employing carbide tip bits.
DRILLING WOOD
Be certain workpiece is clamped or anchored firmly. Always apply pressure in a straight line with the drill bit. Maintain enough pressure to keep the drill “biting”.
When drilling holes in wood, twist bits can be used. Twist bits may overheat unless pulled out frequently to clear chips from flutes.
Use a “back-up” block of wood for work that is likely to splinter, such as thin materials.
You will drill a cleaner hole if you ease up on the pressure just before the bit breaks through the wood. Then complete the hole from the back side.
DRILLING METAL
There are two rules for drilling hard materials. First, the harder the material, the greater the pressure you need to apply to the tool. Second, the harder the material, the slower the speed. Here are a couple of tips for drilling in metal. Lubricate the tip of the bit occasionally with cutting oil except when drilling soft metals such as aluminum, copper or cast iron. If the hole to be drilled is fairly large, drill a smaller hole first, then enlarge to the required size, it’s often faster in the long run. Maintain enough pressure to assure that the bit does not just spin in the hole. This will dull the bit and greatly shorten its life.
DRILLING MASONRY
Soft materials such as brick are relatively easy to drill. Concrete however, will require much more pressure to keep the bit from spinning. Be sure to use carbide tip bits for all masonry work.
Before using an accessory,
be certain that its maximum safe operating speed is not exceeded by the nameplate speed of the tool. Do not exceed the recommended wheel diameter.
SANDING AND POLISHING
You will find the “Lock-ON” button feature a convenience for the continuous operation required for rough sanding. Fine sanding and polishing require “touch”. Select the most efficient speed.
When using polishing bonnets, alway be sure the excess string that secures the bonnet is tucked well within the bonnet during operation.
WIRE BRUSHES
Work with brushes requires high speeds. Use of the “Lock-ON” button feature will provide a much easier operation.
BRUSHING PRESSURE
1. Remember, the tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work.
2. If heavier pressures are used, the wires will be overstressed, resulting in a wiping action; and if this is continued, the life of the brush will be shortened due to wire fatigue.
3. Apply the brush to the work in such a way that as much of the brush face as possible is in full contact with the work. Applying the side or edge of the brush to the work will result in wire breakage and shortened brush life.
RUNNING NUTS AND BOLTS
Variable speed control must be used with caution for driving nuts and bolts with socket set attachments. The technique is to start slowly, increasing speed as the nut or bolt runs down. Set the nut or bolt snugly by slowing the drill to a stop. If this procedure is not followed, the tool will have a tendency to torque or twist in your hands when the nut or bolt seats.
!
WARNING
15°
CORRECT: Wire tips doing the work.
INCORRECT: Excessive pressure can cause wire breakage.
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Service
Preventive maintenance
performed by unauth-
orized personnel may result in misplacing of internal wires and components which could cause serious hazard. We
recommend that all tool service be performed by a Bosch Factory Service Center or Authorized Bosch Service Station.
TOOL LUBRICATION
Your Bosch tool has been properly lubricated and is ready to use. It is recommended that tools with gears be regreased with a special gear lubricant at every brush change.
CARBON BRUSHES
The brushes and commutator in your tool have been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend every two to six months the brushes be examined. Only genuine Bosch replacement brushes specially designed for your tool should be used.
BEARINGS
After about 300-400 hours of operation, or at every second brush change, the bearings
should be replaced at Bosch Factory Service Center or Authorized Bosch Service Station. Bearings which become noisy (due to heavy load or very abrasive material cutting) should be replaced at once to avoid overheating or motor failure.
Cleaning
To avoid accidents always
disconnect the tool from the power supply before cleaning or performing any maintenance. The tool may
be cleaned most effectively with compressed dry air. Always wear safety
goggles when cleaning tools with compressed air.
Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.
Certain cleaning agents
and solvents damage plastic parts. Some of these are: gasoline,
carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.
!
WARNING
!
WARNING
Maintenance
!
CAUTION
Accessories
If an extension cord is
necessary, a cord with adequate size conductors that is capable of carrying the current necessary for your tool must be used. This will prevent
excessive voltage drop, loss of power or overheating. Grounded tools must use 3­wire extension cords that have 3-prong plugs and receptacles
.
NOTE: The smaller the gauge number, the
heavier the cord.
RECOMMENDED SIZES OF EXTENSION CORDS
120 VOLT ALTERNATING CURRENT TOOLS
!
WARNING
Tool’s
Ampere
Rating
Cord Size in A.W.G.
Wire Sizes in mm
2
3-6 6-8
8-10 10-12 12-16
18 16 16 14 .75 .75 1.5 2.5 18 16 14 12 .75 1.0 2.5 4.0 18 16 14 12 .75 1.0 2.5 4.0 16 16 14 12 1.0 2.5 4.0 — 14 12 — — — — — —
25 50 100 150 15 30 60 120
Cord Length in Feet Cord Length in Meters
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