1. Remove seat, panels, tank, air box, silencer &
header.
2. Mount control box to handle bars. Route
along stock wire harness to the air box area.
3. Remove air box components. Routing
harnesses with the stock wiring harness Zip
tying as needed.
5. Install drain line to stator cover here as shown
above, and route through to right side of
Timbersled frame as shown.
4. Install filter cover & oil feed line. Route line
through frame to the sub frame & zip tie as
shown above .
6. Cut left side of fender to fit actuator and boost
line. Cut 1” from the bottom of the fender to
clear for the intercooler and inlet to fit.
Revised 1/14/2014 Page 2 of ?
www.boondockers.com………………..... ……….………………....877-522-7805
7. Install the header with ultra black silicone and
gasket .
8. Install intercooler and use given bolt. Leave
loose for fitting.
9. drill a 1/4” hole on the rear fender to fit large
zip tie through, mount boost solenoid and zip tie
as shown. Silver end goes to intercooler. Black
90 Deg. from silver end goes to actuator.
11. Install turbo with pre installed bracket on the
left side of the sub frame. Leave bolt loose.
NOTE you possibly will need to leave actuator
nuts loose for fitting purposes.
10. Drill a 3/4 inch hole on the left side of the
rear fender for the oil feed line in later step.
Install fender.
12. Install outlet flange bracket on the right as
shown. Leave loose for muffler installation.
Hook 2 springs on inlet.
Revised 1/14/2014 Page 3 of ?
www.boondockers.com………………..... ……….………………....877-522-7805
13. Rout oil drain line as shown and zip tie to
Timbersled frame. Hook into the bottom of the
turbo.
14. route oil feed line as shown through the sub
frame. Zip tie it under the frame where the seat
& other parts don’t interfere. Hook on to turbo.
15. Install muffler and put inlet bolts into place
with nut on. Tighten inlet bolts, both bracket
bolts and then tighten outlet & actuator bolts.
17. Install 90 deg. Charge tube and 90 deg.
Silicone with 2 hose clamps on each silicone
piece. Tighten all charge tube and intercooler
clamps where they will not rub on anything
16. Install charge tube with 2 hose clamps.
Loosen left side of the radiator to fit in and
position. Plug in auxiliary injector.
18. Cut stock fuel line on the straight part of the
line. Elsewhere might leak. Install auxiliary
injector and clamp both cut ends of stock line.
after being positioned.
Revised 1/14/2014 Page 4 of ?
www.boondockers.com………………..... ……….………………....877-522-7805
19. force left front panel to fit over charge tube.
20. Cut left rear panel to fit over the air intake.
21. Install front side panels, tank, side panel and
seat.
23.
22. Start bike and check oil pressure. Check for
leaks.
24.
Revised 1/14/2014 Page 5 of ?
www.boondockers.com………………..... ……….………………....877-522-7805
25.
26.
27.
29.
28.
30.
Revised 1/14/2014 Page 6 of ?
www.boondockers.com………………..... ……….………………....877-522-7805
Loading...