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1.Remove seat, fuel tank, sub frame & air box.
Reinstall the sub frame.
2.Install control box. Install the Velcro on the
bar pad. Unplug the injector plug on the throttle
body, plug in the control box between the stock
harness & injector.
3.Unplug the map sensor for the WR & plug in
the BoonDocker map sensor connectors from the
control box.
5.Unplug the coil input plug & plug in the Control box plug. NOTE; Route wires away from
heat & wear areas as much as possible.
4.Unplug the Throttle Position Sensor (TPS) &
plug in the Boondocker box to the TPS connectors.
6.Loosen the bolt on the left side of the frame &
install the ground wire to frame. This is on left
side of the bike right behind the top of the radiator.
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7.Install throttle body hose. Short 2”x 2” silicone
hose goes to the throttle body. Tighten the clamp
on the throttle body. Install the injector & rail on
the intercooler. Plug in Auxiliary Injector.
8. Install the inlet & clamp. Do not tighten the
clamp yet.
9.Trim the rear fender for proper intercooler.
Trim the rear fender for clearance of the turbo &
brackets.
11.Before installing the turbo install the turbo
bracket on the turbo leave the bolts slightly
loose for final installation. Install the turbo leave
it loosely fit.
10.Trim the right side of the fender for clearance
for turbo mount. NOTE: This is a good time
weld in the bung if you have a O2 sensor to install (see location for O2 sensor placement).
12.Drill a hole in this location for the oil feed
line. Approximately 3/4” hole or a 1” hole if you
have an O2 sensor to install. Install the O2 senor
threw the hole first then the oil feed line.
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13.Install the oil feed cap for the oil feed line for
the turbo. Install the oil feed line. NOTE: Make
sure filter is installed correctly.
14.Route the oil feed line with clearance away
from head pipe & secure with zip ties.
15.Remove timing hole cover & install the oil
drain line on to the side cover.
17.Drill holes & mount the Actuator solenoid on
the rear fender. Plug in connector from the
BoonDocker control box. Hookup lines as per
control box instructions.
16.Route the oil drain line & zip tie in place.
Install the drain line on to the turbo with supplied hose clamp.
18.Remove left side panel off of air box. Cut the
left side of the air box off as pictured. Cut the
right side panel off of the box leaving stock front bolt
to connect the side panel to sub frame (like left side).
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19.Install the turbo flange gasket between flange
& inlet with supplied bolts & nuts. Tighten all
the bolts, adjust the muffler, clamp the turbo
bracket to the muffler & align.
20.Tighten inlet to header clamp. Cut the side
panels to fit around the muffler or heat tape the
back of the side panel.
21.Cut the left side panel to fit the BoonDocker
air filter. Install the air filter. Install the tank &
all body parts.
23.Start bike & inspect turbo install & check
tightness on all components.
22.Install & trim the crank case vent line to keep
from freezing. Remove oil feed line from the top
of the turbo & Start engine & check oil flow.
Top off oil Tighten oil feed line.
24.
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