BoonDocker SKI-DOO 2011-12 XP E-TEC 800 User Manual

2011-12 Ski-Doo 800 R E-Tec

Turbo Kit Installaon Instrucons

The BoonDocker E-Tec turbo is a Race Gas only kit at this me. We recommend a minimum of 100 octane
non-ethanol fuel or higher depending on boost levels and elevaon.

Addional informaon and updates on BoonDocker products may be available on the following sites.

• www.boondockers.com

• www.youtube.com/boondockerusa

• www.facebook.com/boondockerperformance

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1. Remove both side panels and hood.

2. Remove the seat by liing up on the white plasc le­ver under the front and pulling the seat rearward.

3. Remove the torx bolts holding on the headlight /
gauge cluster. Disconnect the wiring harnesses hooked
to the headlights and gauge. Remove headlight and
gauge cluster.

5. Remove air intake screens from each side of the air
box plenum. Be careful to not damage the clips when
removing.

4. Remove the torx bolts holding the tank cowl to the air
box plenum, remove the gas cap nut, remove gas cap
and remove tank cowl.

6. Remove the hose clamp holding the air box plenum
to the intake ute.

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7. Remove coolant bole from airbox plenum, remove
velcro holding plenum to the chassis and remove the
air box plenum from the machine.

8. Using a spring puller remove the two springs holding
the silencer to the expansion chamber and the two
springs holding the silencer to the chassis.

9. Remove the exhaust temp sensor from the top of the
silencer and remove the silencer from the chassis.

11. Remove belt gaurd. 12. Disconnect sensor and twist the intake ute to re-

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10. Remove the exhaust noise shield.

move.