BoonDocker POLARIS 2011-14 PRO RMK 800 User Manual

2011-13 Polaris RMK Turbo

Installation Instructions

DEEPS SNOW EXHAUST

TUNNEL HOLE TEMPLATE

Cut out and use to nd hole center

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BoonDocker RMK Turbo

1. Remove side panels, hood, seat, fuel tank, and

1.

1.

muffler. Save exhaust springs and rubber muffler
mounts for turbo install.

3.Remove factory TBAP sensor from stock air box
and tip tie to the over structure.

2. Remove stock air box, remove fuel filter and fuel
line bracket. Sand back surface flat for mounting.

4. Remove the stock oil tank.

5. With ECU in place, hold the sanded fuel filter
bracket in place on the back side of clutch cover to
ensure proper fit. Drill a 1/4” hole in the clutch cover
tab for fuel filter bracket mounting.

6. Snap the fuel filter and fuel line into the mounting
bracket and secure to clutch cover using the 1/4” bolt
and lock nut. Reinstall the oil tank.

Revised 11/5/2012 Page 3 of 13

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……….………………....877-522-7805

BoonDocker RMK Turbo

7. Use a punch to remove the steel center of each
rivet then drill out the factory rivets and remove stock
kick plate

9. Install the aluminum exhaust hole block off plate
using 3 large head steel rivets, Note: install rivets
facing down as shown

8. Remove the factory exhaust deflector and rubber
exhaust seal.

10. Use attached template to locate muffler hole.
If installing standard internal waste gate muffler drill
2 1/4” hole. If installing TIAL external waste gate
stainless steel upgraded muffler DRILL 2 1/2” hole.

11.Install spring tab using factory bolt as shown.

12. Using a pair of pliers break off chassis tab in the
image and grind to match the stock contoured sur­face.

Revised 11/5/2012 Page 4 of 13

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BoonDocker

……….………………....877-522-7805