BoonDocker KAWASAKI KX 450 User Manual

1. Remove seat, side panels, tank, silencer, sub
frame, fender & air box.

2. Route control box from handle bars along
wire harness. Mount to the handlebars. Zip tie
wire harnesses together away from hot parts.
Ground on the frame to a good ground.

3. Remove air temp sensor & o-ring from the
stock air box and install on intercooler with 2
self tapping screws. NOTE do not over tighten
screws.

5. Cut out air box to fit over the intercooler and
manifold. Place in sub frame to check its fit and
reinstall airbox to frame and install sub frame

4. Install intercooler with silicone pieces on both
ends with 2 hose clamps on each end. Plug in
both air temp sensors.

6. Cut rear fender on left side to fit around actua­tor and actuator bracket.

back into place. (the top is facing down)

Revised 1/23/2014 Page 2 of 6

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