BoonDocker CRF450 User Manual
1. Remove the seat, tank, side panels, sub frame
and air box. Remove air temp sensor from air
box. Install the control box now.
2. Cut fuel line 2” from hose end. Put a clamp on
each cut end and insert brass T fitting on auxiliary injector line face towards the back of the
bike. Route under frame.
3. When installing the intercooler the 2” long
piece of silicone tube goes between the throttle
body & intercooler. 3” piece goes between the
turbo & intercooler.
5. Install exhaust inlet with the clamp placed at
the end of the manifold. Leave clamp loose till
turbo and brackets are tightened in place.
4. Put injector in place with silicone before installing intercooler and face the plug towards the
throttle body. Install the temp sensor so the plug
is facing upward (as shown).
6. Place oil drain line like shown with the brackets shown through the frame. Use chain guard
bolt to fasten the bracket down. Also to the
bracket just under the ECU with a bolt & nut.
Revised 2/28/2014 Page 2 of ?
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