BoonDocker 2010-11 M8 Pump Gas User Manual

Boondocker Performance www.boondockers.com 208-542-4411 2010 M8 Turbo Kit Instructions

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Arctic Cat M8 Pump Gas Turbo Install Instructions

Revised 9/30/2010

Boondocker Performance www.boondockers.com 208-542-4411 2010 M8 Turbo Kit Instructions

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Important Information Before Installing This System:

The 2010 -2011 M8 will require a head modification to run pump gas call Boondocker for
more information.

Before you begin your turbo install, read through these instructions to determine if you are
comfortable installing this system. If not please take it to an experienced mechanic for your
install. It is also a good idea to check the kit contents to verify all parts were provided in the kit
before getting started. This install requires time and patience. Do not rush the installation, if you
have any questions on your installation please contact Boondocker tech support at 1-877-522-

7805.

Step 1: Tear Down

Parts Needed: Tools Needed:

None Basic tool set

Air saw

A. Remove hood and side panels

B. Remove pipe and can (remove the
stock rubber mount from the exhaust
can we will need this later).

Revised 9/30/2010

BoonDocker Performance www.boondockers.com 208-542-4411 2010 M8 Turbo Kit Instructions

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C. Remove Y pipe and heat shield. Note: If

you are installing EGT’s now would be the

time to weld on the EGT bungs. Be sure to
mount them 2 ½” from the flange.

D. Remove airbox from nose cone and

remove the plastic boot that connects to
the throttle bodies.

E. Remove the temp sensor from the airbox

and set it aside, you will need this later in
the install.

F. Remove right hand step panel and reverse

beeper.

G. Cut and remove this portion of bulk head

using an air saw, if you do not have an
airsaw you can work this piece loose with
a pair of pliers.

BoonDocker Performance www.boondockers.com 208-542-4411 2010 M8 Turbo Kit Instructions

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Step 2: Mounting The Airbox and ECU

Drill here

Parts Needed: Tools Needed:

2- Machined rings/o-rings installed Drill with 5/16 drill bit
Air temp sensor (removed from stock airbox) Basic tool set
Boondocker airbox Assembly lube
2- self tapping sheet metal screws Silicone
5/16 x ¾” bolt with lock washer
2- Rubber ECU mounts

A. Lubricate the o-rings on the machined rings, this

will help ensure a good o-ring seat. Install the
rings to the throttle bodies as shown.

B. Insert the airbox over the machined rings. Mark

and drill a 5/16” hole in the throttle body
support for the airbox mount.

C. Use silicone around the factory temp sensor to

help seal this connection. Be sure not to get any
silicone on the sensor itself. Install the sensor in
the predrilled hole in Boondocker airbox using
the provided self tapping screws.

BoonDocker Performance www.boondockers.com 208-542-4411 2010 M8 Turbo Kit Instructions

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D. Reroute the ECU Harness. Be sure the harness

Voltage regulator

ECU

does not rub on the chassis, this can cause a short
in the wiring,

E. Install the Boondocker airbox and fasten it using

the provided 5/16 x ¾” bolt with lock washer.

F. Relocate the ECU as shown in the picture. Be sure

to mount the ECU far enough forward so that the
connectors plug in without hitting the bulkhead.
Use the factory bolts, and the provided rubber
ECU mounts in between the ECU and bulkhead to
dampen the vibration.(DO NOT
OVERTIGHTEN)

Installing Intercooler (in place of Airbox)

Follow step A-E for Airbox. Relocate the ECU to the side of the Intercooler and re locate the
voltage regulator (see pictures). For wiring fan see Step 6 section B

BoonDocker Performance www.boondockers.com 208-542-4411 2010 M8 Turbo Kit Instructions

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Step 3: Install the Air Density Advantage Kit:

Parts Needed; Tools Needed:

ADA kit bag w/ instructions Basic tool set

Step 4: Installing the Control Box (See Control Box
Instuctions):

Parts Needed: Tools Needed:

Control Box w/instructions Basic tool set

Step 5: Muffler

Parts Needed: Tools Needed:

Muffler Basic tool set

5- 8mm x 25mm Allen head bolts 3” hole saw
Spring tab Die grinder
¼” x ½” bolt with lock nut 2 ¼” hole saw
Muffler support with rubber bumper
2- Aluminum rivets
4- Gold exhaust springs
Turbo oil tank assembly
12” of heat tape

A. Using the provided 12” piece of heat tape.

Wrap the coolant line as shown in picture.