Bomag BW 80 AD-5, BW 90 SC-5, BW 100 SC-5, BW 90 AD-5, BW 100 ADM-5 Operating Instructions Manual
...
Catalogue No.
008 067 01
Operating instructions
Maintenance instructions
Original operating instructions
05/2012
BW 80 AD-5/BW 90 AD-5/BW 100 ADM-5
BW 90 SC-5 / BW 100 SC-5
BW 100 ACM-5/BW 100 SCC-5
S/N 101 462 00 1139 > / S/N 101 462 01 1053 > / S/N 101 462 03 1065 >
S/N 101 462 05 1027 > / S/N 101 462 07 1013 >
S/N 101 462 04 1028 > / S/N 101 462 06 ....
Tandem Vibratory Roller
Combination Roller
Foreword
BOMAG 3BW 80 AD-5 Fam.
1 Foreword
These BOMAG machines are
products from the wide product
range of BOMAG machines for
earth and asphalt construction,
refuse compaction and stabilizing/recycling.
BOMAG’s vast experience in connection with state-of-the-art production and testing methods,
such as lifetime tests of all important components and highest
quality demands guarantee maximum reliability of your machine.
This manual comprises:
l Safety regulations
l Operating instructions
l maintenance instructions
l Trouble shooting
Using these instructions will
l help you to become familiar with
the machine.
l avoid malfunctions caused by un-
professional operation.
Compliance with the maintenance instructions will
l enhance the reliability of the ma-
chine on construction sites,
l prolong the lifetime of the ma-
chine,
l reduce repair costs and down-
times.
BOMAG will not assume liability for
the function of the machine
l if it is handled in a way not comply-
ing with the usual modes of use,
l if it is used for purposes other than
those mentioned in these instructions.
No warranty claims can be lodged in
case of damage resulting from
l operating errors,
l insufficient maintenance and
l wrong fuels and lubricants.
Please note!
This manual was written for operators and maintenance personnel on
construction sites.
Always keep this manual close at
hand, e.g. in the tool compartment of
the machine or in a specially provided container. These operating and
maintenance instructions are part of
the machine.
You should only operate the machine
after you have been instructed and in
compliance with these instructions.
Strictly observe the safety regulations.
Please observe also the guidelines
of the Civil Engineering Liability Association ”Safety Rules for the Operation of Road Rollers and Soil
Foreword
BOMAG4BW 80 AD-5 Fam.
Compactors” and all relevant accident prevention regulations.
For your own personal safety you
should only use original spare
parts from BOMAG.
For your machine BOMAG offers
service kits to make maintenance
easier.
In the course of technical development we reserve the right for technical modifications without prior
notification.
These operating and maintenance
instructions are also available in other languages.
Apart from that, the spare parts catalogue is available from your BOMAG
dealer against the serial number of
your machine.
Your BOMAG dealer will also supply
you with information about the correct use of our machines in soil and
asphalt construction.
The above notes do not constitute an
extension of the warranty and liability
conditions specified in the general
terms of business of BOMAG.
We wish you successful work with
your BOMAG machine.
BOMAG GmbH
Copyright by BOMAG
Foreword
BOMAG 5BW 80 AD-5 Fam.
Please fill in
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine type (Fig. 1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial-number (Fig. 1 and 2)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor type (Fig. 3)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor number (Fig. 3)
Note
i
Supplement the above data together
with the commissioning protocol.
During commissioning our organisation will instruct you in the operation
and maintenance of the machine.
Please observe strictly the safety
regulations and all notes on risks and
dangers!
Fig. 1
Fig. 2
Fig. 3
462108
Foreword
BOMAG6BW 80 AD-5 Fam.
Table of Contents
BOMAG 7BW 80 AD-5 Fam.
1 Foreword 3
2 Technical data 11
3 Safety regulations 35
4 Display and control elements 61
4.1 General notes 64
4.2 Description of indicators and control elements 64
5 Operation 77
5.1 General 78
5.2 Tests before taking into operation 78
5.3 Electronic immobilizer 79
5.4 Adjusting the driver’s seat 80
5.5 Starting the engine 81
5.6 Starting with jump wires 84
5.7 Driving the machine 85
5.8 Stopping the machine, operating the parking brake 88
5.9 Shutting down the engine 88
5.10 Switching the vibration on and off 90
5.11 Switching the pressure sprinkling system on and off 94
5.12 Switching the tire sprinkling system on and off 96
5.13 Setting the crabwalk 97
5.14 What to do in events of emergency 98
5.15 Connecting/disconnecting the hydraulic breaker 99
5.16 Towing 102
5.17 Loading/transport 105
6 Maintenance 109
6.1 General notes on maintenance 110
6.2 Fuels and lubricants 113
6.3 Table of fuels and lubricants 118
6.4 Running-in instructions 121
6.5 Maintenance table 122
Every 10 operating hours 127
6.6 Check the engine oil level 127
6.7 Check the fuel level 128
Table of Contents
BOMAG8BW 80 AD-5 Fam.
6.8 Checking the hydraulic oil level 129
6.9 Checking the hydraulic oil filter element 130
6.10 Checking the coolant level 130
6.11 Checking the water level 131
6.12 Check the emulsion level 132
Every 50 operating hours 133
6.13 Checking, cleaning the air filter, replacing if necessary 133
6.14 Check fuel lines and clamps 135
6.15 Checking, cleaning the water separator 136
Every 250 operating hours 137
6.16 Changing engine oil and oil filter 137
6.17 Checking, tensioning, replacing the V-belt 139
6.18 Checking the air intake lines 140
6.19 Cleaning radiator and hydraulic oil cooler 140
6.20 Battery service 142
6.21 Checking radiator hoses and hose clamps 143
6.22 Check the scrapers, adjust if necessary 144
Every 500 operating hours 145
6.23 Drain the fuel tank sludge 145
6.24 Change the fuel filter 146
6.25 Check the anti-freeze concentration and the condition of the coolant 147
Every 1000 operating hours 149
6.26 Checking, adjusting the valve clearance 149
6.27 Check the engine mounts 150
6.28 Check the travel control 151
Every 2000 operating hours 153
6.29 Changing hydraulic oil and breather filter 153
6.30 Change the hydraulic oil filter 156
6.31 Changing the coolant 157
6.32 Changing the fuel lines 159
6.33 Check the injection nozzles 159
Every 3000 operating hours 161
6.34 Check the fuel injection pump 161
As required 163
6.35 Check the tire pressure 163
Table of Contents
BOMAG 9BW 80 AD-5 Fam.
6.36 Water sprinkler system, maintenance in case of frost 163
6.37 Tightening torques for screws with metric unified thread 165
6.38 Measures to be applied for longer periods of rest 166
7 Trouble shooting 167
7.1 General notes 168
7.2 Engine problems 169
8 Disposal 173
8.1 Final shut-down of machine 174
Table of Contents
BOMAG10 BW 80 AD-5 Fam.
BOMAG 11BW 80 AD-5 Fam.
2 Technical data
Technical data
BOMAG12 BW 80 AD-5 Fam.
Fig. 4
BW 80 AD-5
Dimensions
A B C D H H2 K L O S W
in mm 1483 856 433 580 1627 2304 255 2194 28 13 800
in in 58.4 33.7 17.0 22.8 64.1 90.7 10.0 86.4 1.1 0.51 31.5
Technical data
BOMAG 13BW 80 AD-5 Fam.
1
BW 80 AD-5
Weights
Operating weight (CECE) kg (lbs) 1550 (3417)
Mean static linear load (CECE) kg/cm (pli) 9,7 (54.3)
Max. operating weight kg (lbs) 1800 (3968)
Travel characteristics
Max. travel speed km/h (mph) 10,0 (6.2)
Max. working speed with vibration km/h (mph) 4,5 (2.8)
Max. gradability without/with vibration
(soil dependent)
% 40/30
Drive
Engine manufacturer Kubota
Type D902
Cooling Water
Number of cylinders 3
Rated power ISO 14396 kW 15.1
Rated power SAE J 1995 hp 20.2
Fixed engine speed (1) min
-1
3000
Fixed engine speed (2) min
-1
2100
Electrical equipment V 12
Drive system hydrostatic
Driven drum front + rear
Brakes
Service brake hydrostatic
Parking brake hydro-mechanical
Steering
Type of steering Oscill.-articul.
Steering operation hydrostatic
Steering/oscillation angle +/-° 33/8
Inner track radius mm (in) 2080 (81.9)
Vibration system
Technical data
BOMAG14 BW 80 AD-5 Fam.
Vibrating drum front + rear
Drive system hydrostatic
Frequency (1) Hz (vpm) 63 (3780)
Frequency (2) Hz (vpm) 42 (2520)
Amplitude mm (in) 0,50 (0,020)
Centrifugal force (1) kN (lbf) 17 (3822)
Centrifugal force (2) kN (lbf) 8 (1798)
Water sprinkler system
Type Pressure
Filling capacities
Fuel (diesel) l (gal us) approx. 30 (7.9)
Water (sprinkling system) l (gal us) approx. 100 (26.4)
Hydraulic oil l (gal us) approx. 14 (3.7)
Engine oil l (gal us) approx. 3.9 (1.0)
Coolant l (gal us) approx. 9 (2.4)
1 The right for technical modifications remains reserved
1
BW 80 AD-5
Technical data
BOMAG 15BW 80 AD-5 Fam.
Fig. 5
BW 90 AD-5
Dimensions
A B C D H H2 K L O S W
in mm 1483 956 433 580 1627 2304 255 2194 28 12 900
in in 58.4 37.6 17.0 22.8 64.1 90.7 10.0 86.4 1.1 0.47 35.4
Technical data
BOMAG16 BW 80 AD-5 Fam.
1
BW 90 AD-5
Weights
Operating weight (CECE) kg (lbs) 1600 (3527)
Mean static linear load (CECE) kg/cm (pli) 8,9 (49.8)
Max. operating weight kg (lbs) 1800 (3968)
Travel characteristics
Max. travel speed km/h (mph) 10,0 (6.2)
Max. working speed with vibration km/h (mph) 4,5 (2.8)
Max. gradability without/with vibration
(soil dependent)
% 40/30
Drive
Engine manufacturer Kubota
Type D902
Cooling Water
Number of cylinders 3
Rated power ISO 14396 kW 15.1
Rated power SAE J 1995 hp 20.2
Fixed engine speed (1) min
-1
3000
Fixed engine speed (2) min
-1
2100
Electrical equipment V 12
Drive system hydrostatic
Driven drum front + rear
Brakes
Service brake hydrostatic
Parking brake hydro-mechanical
Steering
Type of steering Oscill.-articul.
Steering operation hydrostatic
Steering/oscillation angle +/-° 33/8
Inner track radius mm (in) 2030 (79.9)
Vibration system
Technical data
BOMAG 17BW 80 AD-5 Fam.
Vibrating drum front + rear
Drive system hydrostatic
Frequency (1) Hz (vpm) 63 (3780)
Frequency (2) Hz (vpm) 42 (2520)
Amplitude mm (in) 0,50 (0,020)
Centrifugal force (1) kN (lbf) 17 (3822)
Centrifugal force (2) kN (lbf) 8 (1798)
Water sprinkler system
Type Pressure
Filling capacities
Fuel (diesel) l (gal us) approx. 30 (7.9)
Water (sprinkling system) l (gal us) approx. 100 (26.4)
Hydraulic oil l (gal us) approx. 14 (3.7)
Engine oil l (gal us) approx. 3.9 (1.0)
Coolant l (gal us) approx. 9 (2.4)
1 The right for technical modifications remains reserved
1
BW 90 AD-5
Technical data
BOMAG18 BW 80 AD-5 Fam.
Fig. 6
BW 100 ADM-5
Dimensions
A B C D H H2 K L O S W
in mm 1483 1056 433 580 1627 2304 255 2194 28 12 1000
in in 58.4 41.6 17.0 22.8 64.1 90.7 10.0 86.4 1.1 0.47 39.4
Technical data
BOMAG 19BW 80 AD-5 Fam.
1
BW 100 ADM-5
Weights
Operating weight (CECE) kg (lbs) 1650 (3638)
Mean static linear load (CECE) kg/cm (pli) 8,3 (46.2)
Max. operating weight kg (lbs) 1800 (3968)
Travel characteristics
Max. travel speed km/h (mph) 10,0 (6.2)
Max. working speed with vibration km/h (mph) 4,5 (2.8)
Max. gradability without/with vibration
(soil dependent)
% 40/30
Drive
Engine manufacturer Kubota
Type D902
Cooling Water
Number of cylinders 3
Rated power ISO 14396 kW 15.1
Rated power SAE J 1995 hp 20.2
Fixed engine speed (1) min
-1
3000
Fixed engine speed (2) min
-1
2100
Electrical equipment V 12
Drive system hydrostatic
Driven drum front + rear
Brakes
Service brake hydrostatic
Parking brake hydro-mechanical
Steering
Type of steering Oscill.-articul.
Steering operation hydrostatic
Steering/oscillation angle +/-° 33/8
Inner track radius mm (in) 1980 (78.0)
Vibration system
Technical data
BOMAG20 BW 80 AD-5 Fam.
Vibrating drum front + rear
Drive system hydrostatic
Frequency (1) Hz (vpm) 63 (3780)
Frequency (2) Hz (vpm) 42 (2520)
Amplitude mm (in) 0,40 (0,016)
Centrifugal force (1) kN (lbf) 17 (3822)
Centrifugal force (2) kN (lbf) 8 (1798)
Water sprinkler system
Type Pressure
Filling capacities
Fuel (diesel) l (gal us) approx. 30 (7.9)
Water (sprinkling system) l (gal us) approx. 100 (26.4)
Hydraulic oil l (gal us) approx. 14 (3.7)
Engine oil l (gal us) approx. 3.9 (1.0)
Coolant l (gal us) approx. 9 (2.4)
1 The right for technical modifications remains reserved
1
BW 100 ADM-5
Technical data
BOMAG 21BW 80 AD-5 Fam.
Fig. 7
BW 90 SC-5
Dimensions
A B C D H H2 K L O S W
in mm 1483 960 435 580 1627 2304 255 2194 52 12 960
in in 58.4 37.8 17.1 22.8 64.1 90.7 10.0 86.4 2.0 0.47 37.8
Technical data
BOMAG22 BW 80 AD-5 Fam.
1
BW 90 SC-5
Weights
Operating weight (CECE) kg (lbs) 1650 (3638)
Mean static linear load (CECE) kg/cm (pli) 9,2 (51.5)
Max. operating weight kg (lbs) 1800 (3968)
Travel characteristics
Max. travel speed km/h (mph) 10,0 (6.2)
Max. working speed with vibration km/h (mph) 4,5 (2.8)
Max. gradability without/with vibration
(soil dependent)
% 40/30
Drive
Engine manufacturer Kubota
Type D902
Cooling Water
Number of cylinders 3
Rated power ISO 14396 kW 15.1
Rated power SAE J 1995 hp 20.2
Fixed engine speed (1) min
-1
3000
Fixed engine speed (2) min
-1
2100
Electrical equipment V 12
Drive system hydrostatic
Driven drum front + rear
Brakes
Service brake hydrostatic
Parking brake hydro-mechanical
Steering
Type of steering Oscill.-articul.
Steering operation hydrostatic
Steering/oscillation angle +/-° 33/8
Inner track radius mm (in) 2000 (78.7)
Vibration system
Technical data
BOMAG 23BW 80 AD-5 Fam.
Vibrating drum front + rear
Drive system hydrostatic
Frequency (1) Hz (vpm) 63 (3780)
Frequency (2) Hz (vpm) 42 (2520)
Amplitude mm (in) 0,50 (0,020)
Centrifugal force (1) kN (lbf) 19 (4271)
Centrifugal force (2) kN (lbf) 8 (1798)
Water sprinkler system
Type Pressure
Filling capacities
Fuel (diesel) l (gal us) approx. 30 (7.9)
Water (sprinkling system) l (gal us) approx. 100 (26.4)
Hydraulic oil l (gal us) approx. 14 (3.7)
Engine oil l (gal us) approx. 3.9 (1.0)
Coolant l (gal us) approx. 9 (2.4)
1 The right for technical modifications remains reserved
1
BW 90 SC-5
Technical data
BOMAG24 BW 80 AD-5 Fam.
Fig. 8
BW 100 SC-5
Dimensions
A B C D H H2 K L O S W
in mm 1483 1060 435 580 1627 2304 255 2194 52 12 1060
in in 58.4 41.7 17.1 22.8 64.1 90.7 10.0 86.4 2.0 0.47 41.7
Technical data
BOMAG 25BW 80 AD-5 Fam.
1
BW 100 SC-5
Weights
Operating weight (CECE) kg (lbs) 1700 (3748)
Mean static linear load (CECE) kg/cm (pli) 8,5 (47.6)
Max. operating weight kg (lbs) 1800 (3968)
Travel characteristics
Max. travel speed km/h (mph) 10,0 (6.2)
Max. working speed with vibration km/h (mph) 4,5 (2.8)
Max. gradability without/with vibration
(soil dependent)
% 40/30
Drive
Engine manufacturer Kubota
Type D902
Cooling Water
Number of cylinders 3
Rated power ISO 14396 kW 15.1
Rated power SAE J 1995 hp 20.2
Fixed engine speed (1) min
-1
3000
Fixed engine speed (2) min
-1
2100
Electrical equipment V 12
Drive system hydrostatic
Driven drum front + rear
Brakes
Service brake hydrostatic
Parking brake hydro-mechanical
Steering
Type of steering Oscill.-articul.
Steering operation hydrostatic
Steering/oscillation angle +/-° 33/8
Inner track radius mm (in) 1950 (76.8)
Vibration system
Technical data
BOMAG26 BW 80 AD-5 Fam.
Vibrating drum front + rear
Drive system hydrostatic
Frequency (1) Hz (vpm) 63 (3780)
Frequency (2) Hz (vpm) 42 (2520)
Amplitude mm (in) 0,50 (0,020)
Centrifugal force (1) kN (lbf) 19 (4271)
Centrifugal force (2) kN (lbf) 8 (1798)
Water sprinkler system
Type Pressure
Filling capacities
Fuel (diesel) l (gal us) approx. 30 (7.9)
Water (sprinkling system) l (gal us) approx. 100 (26.4)
Hydraulic oil l (gal us) approx. 14 (3.7)
Engine oil l (gal us) approx. 3.9 (1.0)
Coolant l (gal us) approx. 9 (2.4)
1 The right for technical modifications remains reserved
1
BW 100 SC-5
Technical data
BOMAG 27BW 80 AD-5 Fam.
Fig. 9
BW 100 ACM-5
Dimensions
A B C D H H2 K L O S W
in mm 1483 1056 435 580 1663 2340 240 2194 28 12 1000
in in 58.4 41.6 17.1 22.8 65.5 92.1 9.4 86.4 1.1 0.47 39.4
Technical data
BOMAG28 BW 80 AD-5 Fam.
1
BW 100 ACM-5
Weights
Operating weight (CECE) kg (lbs) 1700 (3748)
Wheel load (CECE) kg (lbs) 225 (496)
Max. operating weight kg (lbs) 1800 (3968)
Travel characteristics
Max. travel speed km/h (mph) 10,0 (6.2)
Max. working speed with vibration km/h (mph) 4,5 (2.8)
Max. gradability without/with vibration
(soil dependent)
% 40/30
Drive
Engine manufacturer Kubota
Type D902
Cooling Water
Number of cylinders 3
Rated power ISO 14396 kW 15.1
Rated power SAE J 1995 hp 20.2
Fixed engine speed (1) min
-1
3000
Fixed engine speed (2) min
-1
2100
Electrical equipment V 12
Drive system hydrostatic
Wheels driven 4
Driven drum front
Tires
Tire size 205/60-15
Brakes
Service brake hydrostatic
Parking brake hydro-mechanical
Steering
Type of steering Oscill.-articul.
Steering operation hydrostatic
Technical data
BOMAG 29BW 80 AD-5 Fam.
Steering/oscillation angle +/-° 33/8
Inner track radius mm (in) 1980 (78.0)
Vibration system
Vibrating drum front
Drive system hydrostatic
Frequency (1) Hz (vpm) 63 (3780)
Frequency (2) Hz (vpm) 42 (2520)
Amplitude mm (in) 0,40 (0,016)
Centrifugal force (1) kN (lbf) 17 (3822)
Centrifugal force (2) kN (lbf) 8 (1798)
Water sprinkler system
Type Pressure
Filling capacities
Fuel (diesel) l (gal us) approx. 30 (7.9)
Water (sprinkling system) l (gal us) approx. 100 (26.4)
Emulsion (sprinkling system) l (gal us) approx. 11 (2.9)
Hydraulic oil l (gal us) approx. 14 (3.7)
Engine oil l (gal us) approx. 3.9 (1.0)
Coolant l (gal us) approx. 9 (2.4)
1 The right for technical modifications remains reserved
1
BW 100 ACM-5
Technical data
BOMAG30 BW 80 AD-5 Fam.
Fig. 10
BW 100 SCC-5
Dimensions
A B C D H H2 K L O S W
in mm 1483 1056 435 580 1663 2340 240 2194 52 12 1030
in in 58.4 41.6 17.1 22.8 65.5 92.1 9.4 86.4 2.0 0.47 40.6
Technical data
BOMAG 31BW 80 AD-5 Fam.
1
BW 100 SCC-5
Weights
Operating weight (CECE) kg (lbs) 1700 (3748)
Wheel load (CECE) kg (lbs) 225 (496)
Max. operating weight kg (lbs) 1800 (3968)
Travel characteristics
Max. travel speed km/h (mph) 10,0 (6.2)
Max. working speed with vibration km/h (mph) 4,5 (2.8)
Max. gradability without/with vibration
(soil dependent)
% 40/30
Drive
Engine manufacturer Kubota
Type D902
Cooling Water
Number of cylinders 3
Rated power ISO 14396 kW 15.1
Rated power SAE J 1995 hp 20.2
Fixed engine speed (1) min
-1
3000
Fixed engine speed (2) min
-1
2100
Electrical equipment V 12
Drive system hydrostatic
Wheels driven 4
Driven drum front
Tires
Tire size 205/60-15
Brakes
Service brake hydrostatic
Parking brake hydro-mechanical
Steering
Type of steering Oscill.-articul.
Steering operation hydrostatic
Technical data
BOMAG32 BW 80 AD-5 Fam.
Steering/oscillation angle +/-° 33/8
Inner track radius mm (in) 1980 (78.0)
Vibration system
Vibrating drum front
Drive system hydrostatic
Frequency (1) Hz (vpm) 63 (3780)
Frequency (2) Hz (vpm) 42 (2520)
Amplitude mm (in) 0,50 (0,020)
Centrifugal force (1) kN (lbf) 19 (4271)
Centrifugal force (2) kN (lbf) 8 (1798)
Water sprinkler system
Type Pressure
Filling capacities
Fuel (diesel) l (gal us) approx. 30 (7.9)
Water (sprinkling system) l (gal us) approx. 100 (26.4)
Emulsion (sprinkling system) l (gal us) approx. 11 (2.9)
Hydraulic oil l (gal us) approx. 14 (3.7)
Engine oil l (gal us) approx. 3.9 (1.0)
Coolant l (gal us) approx. 9 (2.4)
1 The right for technical modifications remains reserved
1
BW 100 SCC-5
Technical data
BOMAG 33BW 80 AD-5 Fam.
The following noise and vibration data acc. to
- EC Machine Regulation edition 2006/42/EC
- the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC
- Vibration Protection Regulation 2002/44/EC
were determined during conditions typical for this type of equipment and
by application of harmonized standards.
During operation these values may vary because of the existing operating conditions.
Noise value
Sound pressure level on the place of the operator:
L
pA
= 84 dB(A), determined acc. to ISO 11204 and EN 500
Guaranteed sound power level:
L
WA
= 104 dB(A), determined acc. to ISO 3744 and EN 500
Danger!
Wear your personal noise protection means (ear defenders) before starting operation.
Vibration value
Vibration of the entire body (driver’s seat)
The weighted effective acceleration value determined according to ISO 7096
is ≤ 0.5 m/s
2
.
Hand-arm vibration values
The weighted effective acceleration value determined according to EN 500/
ISO 5349 is ≤ 2.5 m/s
2
.
Technical data
BOMAG34 BW 80 AD-5 Fam.
BOMAG 35BW 80 AD-5 Fam.
3 Safety regulations
Safety regulations
BOMAG36 BW 80 AD-5 Fam.
General
This BOMAG machine has been built in compliance with the latest technical standard and complies with the applicable regulations and technical rules. However, dangers for persons and property may arise from
this machine, if:
l it is used for purposes other than the ones it is intended for,
l it is operated by untrained personnel,
l it is changed or converted in an unprofessional way,
l the safety instructions are not observed.
Each person involved in the operation, maintenance and repair of the
machine must therefore read and comply with these safety regulations.
If necessary, this must be confirmed by obtaining the signature of the
customer.
Furthermore, the following obviously also applies:
l applicable accident prevention instructions,
l generally accepted safety and road traffic regulations,
l country specific safety regulations. It is the duty of the operator to be ac-
quainted with these instructions and to apply these accordingly. This applies also for local regulations concerning different types of handling work.
Should the recommendations in these instructions be different from the regulations valid in your country, you must comply with the safety regulations
valid in your country.
Intended use
This machine must only be used for:
l Compaction of bituminous material, e.g. road surface layers,
l light to medium compaction work in earth construction or road sub-bases.
Unintended use
Dangers may arise from the machine when it is used for purposes other than
the one it is intended for.
Any danger caused by intended use is the sole responsibility of the customer
or driver/operator, the manufacturer cannot be made liable.
Safety regulations
BOMAG 37BW 80 AD-5 Fam.
Examples for unintended use are:
l work with vibration on hard concrete, cured bitumen layers or extremely fro-
zen ground
l cleaning the drums while driving or changing nozzles during travel.
l driving on unstable subbases or insufficient grip or too small contact area
(danger of tipping over)
l Passing over high borders (e.g. curbstones, embankments, trenches, pot-
holes)
l unauthorized use of public roads
l Using the machine for towing
Transporting persons, except the machine driver, is prohibited.
Starting and operation of the machine in explosive environments and in underground mining is prohibited.
Remaining dangers, remaining risks
Despite careful work and compliance with standards and regulations it cannot
be ruled out that further dangers may arise when working with and handling
the machine.
Both the machine as well as all other system components comply with the currently valid safety regulations. Nevertheless, remaining risks cannot be ruled
out completely, even when using the machine for the purpose it is intended for
and following all information given in the operating instructions.
A remaining risk can also not be excluded beyond the actual danger zone of
the machine. Persons remaining in this area must pay particular attention to
the machine, so that they can react immediately in case of a possible malfunction, an incident or failure etc.
All persons remaining ion the area of the machine must be informed about the
dangers that arise from the operation of the machine.
Regular safety inspections
Have the machine inspected by an expert (capable person) as required for the
conditiosn the machine is working under, but at least once every year.
Safety regulations
BOMAG38 BW 80 AD-5 Fam.
Who is allowed to operate the machine?
Only trained, instructed and authorized persons of at least 18 years of age are
permitted to drive and operate this machine. For operation of the machine the
responsibilities must be clearly specified and complied with.
Persons under the influence of alcohol, medicine or drugs are not allowed to
operate, service or repair the machine.
Maintenance and repair work requires specific knowledge and must therefore
only be performed by trained specialists.
Changes and conversions to the machine
Unauthorized changes to the machine are prohibited for safety reasons.
Original parts and accessories have been specially designed for this machine.
We wish to make explicitly clear that we have not tested or approved any parts
or accessories not supplied by us.
The installation and/or use of such products may have an adverse effect on
the active and/or passive safety.
The manufacturer explicitly excludes any liability for damage caused by the
use of non-original parts or accessories.
Damage, deficiencies, misuse of safety installations
Machines which are not safe to operate or in traffic must be immediately taken
out of service and shall not be used, until these deficiencies have been properly rectified.
Safety installations and switches must neither be removed nor must they be
made ineffective.
Notes on safety in the operating and maintenance instructions
Danger!
Paragraphs marked like this highlight possible dangers for persons.
Safety regulations
BOMAG 39BW 80 AD-5 Fam.
Caution
!
Paragraphs marked like this highlight possible dangers for machines or
parts of the machine.
Note
i
Paragraphs marked like this contain technical information for the optimal economical use of the machine.
Environment
Paragraphs marked like this point out practices for safe and environmental disposal of fuels and lubricants as well as replacement parts.
Observe the regulations for the protection of the environment.
Loading / transporting the machine
Loading with loading ramp
Use only stable loading ramps of sufficient load bearing capacity. The ramp
inclination must be less than the gradability of the machine.
The ramp must be free of grease, oil, snow and ice.
Make sure that persons are not endangered by the machine tipping or sliding
off.
During demonstration and when loading the machine do not remain in the danger zone of the machine.
Secure the machine with the articulation lock after driving it on the transport
vehicle.
Loading by crane
Lifting tackle must only be attached to loads by expert personnel (qualified person).
Engage the articulation lock.
Always use suitable lifting tackle on the lifting points to lift the machine.
Check all lifting points and fastening elements for damage before lifting the
machine. Do not use damaged or in any other way impaired lifting points.
Safety regulations
BOMAG40 BW 80 AD-5 Fam.
Lift the machine only with suitable lifting gear. Use only safe lifting gear of sufficient load bearing capacity Minimum lifting capacity of lifting gear: see operating weight in chapter "Technical Data".
Do not lift or lower the machine jerkily.
The tension must always be effective in vertical direction.
The machine must not swing about when being lifted.
Do not step or stand under suspended loads.
Lashing
Always use suitable lashing gear on the lifting points to lash down the machine.
Check all lashing points for damage before lashing down the machine. Do not
use a damaged or in any other way impaired lashing points.
Always apply the articulation lock for transportation.
Lash the machine down, so that it is secured against rolling, sliding and turning
over.
After transport
Operate the machine only with the foldable ROPS
1
properly fastened and the
fastening screws tightened with the correct tightening torque.
After transport release the articulation lock again and store it in the receptacle.
Towing the machine
Apply appropriate measures (e.g. with metal wheel chocks, to be provided by
the operating company) to secure the machine against rolling away before releasing the parking brake.
Use a tow bar (tobe provided by the operating company).
Use a towing vehicle with sufficient traction and braking power for the unbraked towed load.
The machine cannot be steered.
Tow the machine only after having released the parking brake.
Max. towing speed 1 km/h (0.6 mph), max. towing distance 500 m (0.3 mi).
1 Optional equipment
Safety regulations
BOMAG 41BW 80 AD-5 Fam.
Checking the Roll Over Protective Structure (ROPS)
The frame of the machine must not be warped, bent or cracked in the area of
the ROPS fastening.
The ROPS must not show any rust, damage, hairline cracks or open fractures.
The real machine weight must never exceed the testing weight for the ROPS.
The ROPS must not rattle about when driving. This indicates that it is not properly fastened. All bolted connections must comply with the specifications and
should be absolutely tight (observe the tightening torques). Screw and nuts
must not be damaged, bent or deformed.
No accessories may be welded or bolted on and no additional holes must be
drilled without the consent of the manufacturer, since this will impair the
strength of the unit.
The ROPS must therefore also not be straightened or repaired if it is damaged.
A defect ROPS must generally be replaced with an original spare part in close
coordination with the manufacturer.
Starting the machine
Before starting
The machine must only be operated from the driver’s seat.
Use only machines which are serviced at regular intervals.
Become acquainted with the equipment, the control elements, the working
principle of the machine and the working area.
Wear your personal protective outfit (hard hat, safety boots, etc.). Wear ear
defenders.
Before mounting the machine check whether:
l persons or obstructions are beside or under the machine
l the machine is free of oily and combustible material
l all grips, steps and platforms are free of grease, oils, fuel, dirt, snow and ice
l engine hood is closed and locked
Use steps and grips to mount the machine.
Before starting the machine check whether:
l the machine shows any obvious faults
Safety regulations
BOMAG42 BW 80 AD-5 Fam.
l all guards and safety elements are in place
l steering, brakes, control elements, light system and warning horn work cor-
rectly
l the seat is correctly adjusted
l mirrors (if present) are clean and correctly adjusted.
Do not start the machine with defective gauges, control lights or control elements.
Do not take any loose objects with you or fasten them to the machine.
On machines with roll over protection system you must always wear your seat
belt!
Starting
Start and operate the machine only from the driver’s seat.
For starting set all control levers to 'neutral position'.
Do not use any starting aids like start pilot or ether.
After starting check all gauges and control lights.
Starting with jump wires
Connect plus to plus and minus to minus (ground cable) – always connect the
ground strap last and disconnect it first! A wrong connection will cause severe
damage in the electric system.
Do not start the engine by shorting the electric terminals on the starter motor,
because the machine may start to drive immediately.
Starting and operation of the machine is closed rooms and trenches
Exhaust gases are highly dangerous! Always ensure an adequate supply of
fresh air when starting and operating in closed rooms and trenches!
Driving the machine
Persons in the danger area
Before taking up work, also after breaks, you should always convince yourself
that the danger zone is free of persons or obstructions, especially when driving
in reverse.
Safety regulations
BOMAG 43BW 80 AD-5 Fam.
Give warning signals, if necessary. Stop work immediately if persons remain
in the danger zone, despite the warning.
Do not step or stand in the articulation area of the machine when the engine
is running. Danger of squashing!
Driving
Always wear the seat belt when driving.
Do not drive on bases with insufficient load bearing capacity.
Do not drive on ice and snow.
In events of emergency and in case of danger actuate the emergency stop
switch immediately. Do not use the emergency stop switch as service brake.
Restart the machine only after the danger that caused the actuation of the
emergency stop switch has been eliminated.
Do not drive the machine with the hydraulic breaker
1
connected.
Do not switch on the rotary switch for hydraulic breaker
1
while driving. The machine would be abruptly braked without braking delay. In case of frequent use
the wear on the multi-discs brakes will be very high.
If the machine has contacted high-voltage power lines:
l do not leave the operator’s stand.
l warn others from coming close to or touching the machine.
l if possible drive the machine out of the danger zone.
l have the power switched off.
Operate the machine only from the driver's seat.
Do not adjust the driver’s seat while driving.
Do not climb onto or off the machine while the machine is driving.
Change the travel direction only at standstill.
Do not use the machine to transport persons.
In case of unusual noises and development of smoke perform trouble shooting
and have the fault corrected.
Always keep a sufficient distance to excavation walls and embankments and
do not use working methods that could impair the stability of the machine.
1 Optional equipment
Safety regulations
BOMAG44 BW 80 AD-5 Fam.
Always keep a sufficient distance when passing through subways, under
bridges, tunnels, electric power lines etc.
Driving on inclinations and slopes
Do not drive on gradients exceeding the maximum gradability of the machine.
On slopes drive extremely careful and always directly up or down the slope.
Change to a lower gear before starting to drive.
Wet and loose soils considerably reduce the ground adhesion of the machine
on inclinations and slopes. Higher risk of accident!
Inclination
Fig. 11
The tipping angle was measured in static condition on level, hard ground with
the machine stopped, no steering and without vibration.
The maximum permissible inclination of the machine may be limited by the
permissible inclination of the engine.
The specified angle (Fig. 11) must not be exceeded.
With loose soil, acceleration/deceleration, running vibration, steering or attached accessoriies the tipping angle may be considerably lower.
Driving across slopes should therefore be strictly avoided, because of the high
risk of tipping over and the related risk of severe or even fatal accidents.
You should therefore always drive straight up or down a slope.
462159
Max.
36 %
20 °
Safety regulations
BOMAG 45BW 80 AD-5 Fam.
For rollers with a drum width of 1 m (3.3 ft) or less there is a considerable risk
of tipping over near edges (e.g. curbstones, embankments, trenches, potholes) when driving over these edges.
Behaviour in traffic
Match the speed to the working conditions. Do not make extreme steering
movements when driving with high speed, danger of tipping over!
Always give way to loaded transport vehicles.
Switch the lights on if the visibility is poor.
Keep away from edges and embankments.
Checking the effect of vibration
When compacting with vibration you must check the effect on nearby buildings
and underground supply lines (gas, water, sewage, electric power), if necessary stop compaction work with vibration.
Do not work with vibration on hard concrete, cured bitumen layers or extremely
frozen ground. Danger of bearing damage!
Parking the machine
Park the machine on horizontal, level, firm ground.
Before leaving the machine:
l Shift the travel lever to neutral position and lock it in parking brake position.
The parking brake is applied.
l Shut down the engine, pull off the ignition key
Mark machines, which could be in the way, with a clearly visible sign.
Parking on slopes and inclinations
Apply appropriate measures (e.g. with metal wheel chocks, to be provided by
the operating company) tp secure the machine against rolling away.
Refuelling
Do not inhale any fuel fumes.
Refuel only with the engine stopped and the auxiliary heater switched off.
Always use access steps.
Do not refuel in closed rooms.
Safety regulations
BOMAG46 BW 80 AD-5 Fam.
No open fire, do not smoke.
Do not spill any fuel. Catch running out fuel, do not let it seep into the ground.
Wipe off spilled fuel. Keep dirt and water away from the fuel.
A leaking fuel tank can cause an explosion. Ensure tight fit of the fuel tank cover, if necessary replace immediately.
Fire protection measures
Familiarise yourself with the location and the operation of fire fighting equipment. Observe all fire reporting and fire fighting possibilities.
Maintenance work
Comply with the maintenance work described in the operating and maintenance instructions, including the information concerning the replacement of
parts.
Maintenance work must only be performed by qualified and authorized persons.
For overhead maintenance and assembly work use the access steps and
working platforms provided or other secure means. Do not use machine parts
as access steps.
Keep unauthorized persons away from the machine.
Do not perform maintenance work while the machine is driving or the engine
is running.
Park the machine on horizontal, level, firm ground.
Pull the key out of the ignition switch.
Secure the articulated joint with the articulation lock.
Work on hydraulic lines
Relieve hydraulic pressures before working on hydraulic lines. Hydraulic oil
escaping under pressure can penetrate the skin and cause severe injury.
When being injured by hydraulic oil consult a medical doctor immediately, as
otherwise this may cause severe infections.
Do not step in front of or behind the drums/wheels when performing adjustment work in the hydraulic system.
Do not change the setting of pressure relief valves.
Drain the hydraulic oil at operating temperature – danger of scalding!
Safety regulations
BOMAG 47BW 80 AD-5 Fam.
Any hydraulic oil must be caught and disposed of in an environmentally friendly manner.
Always catch and dispose of hydraulic oils separately.
Do not start the engine after draining the hydraulic oil.
Once all work is completed (with the system still depressurized!) check all connections and fittings for leaks.
Changing hydraulic hoses
Hydraulic hoses must be visually inspected at regular intervals.
Hydraulic hoses must be immediately replaced if:
l the outer layer is damaged down to the inlay (e.g. chafing, cuts, cracks).
l the outer layer is brittle (formation of cracks in the hose material).
l the hose shows deformations in pressurized and depressurized condition,
which do not comply with the genuine shape of the hydraulic hose.
l the hose shows deformations in bends, e.g. squeezing, buckling, layer sep-
aration, formation of blisters,
l parts of the hose are leaking.
l hoses are not correctly installed
l the hydraulic hose has separated from the fitting
l the fitting shows corrosion that impairs both function and strength.
l fittings are damaged or deformed, whereby the function and strength of the
hose/hose connection is impaired.
hoses are mixed up by mistake.
Only genuine BOMAG replacement hydraulic hoses ensure that the correct
hose type (pressure range) is used at the right location.
Working on the engine
Shut down the engine before opening the engine hood.
Drain the engine oil at operating temperature – danger of scalding!
Wipe off spilled oil, catch running out oil and dispose of environmentally.
Store used filters and other oil contaminated materials in a separate, specially
marked container and dispose of environmentally.
Safety regulations
BOMAG48 BW 80 AD-5 Fam.
Do not leave any tools or other objects, that could cause damage, in the engine compartment.
Check and change coolant only when the engine is cold.
Catch coolant and dispose of environmentally.
Working on electric parts of the machine
Before starting to work on electric parts of the machine disconnect the battery
and cover it with insulating material.
Do not use fuses with higher ampere ratings and do not bridge fuses. Fire hazard!
Disconnect the battery before starting welding work on the machine.
Working on the battery
When working on the battery do not smoke, do not use open fire!
Do not let acid come in contact with hands or clothes! When injured by acid
flush off with clear water and seek medical advice.
Metal objects (e.g. tools, rings, watch straps) must not come in contact with
the battery poles – danger of short circuit and burning!
When recharging non-serviceable batteries remove all plugs, to avoid the accumulation of explosive gases.
Observe the applicable instructions when starting with an auxiliary battery.
Switch off the charging current before removing the charging clamps.
Ensure sufficient ventilation, especially if the battery is to be charged in a
closed room.
Dispose of old batteries according to regulations.
Working on the fuel system
Do not inhale any fuel fumes.
Avoid open fire, do not smoke, do not spill any fuel.
Catch running out fuel, do not let it seep into the ground and dispose off environmentally.
Working on wheels and tires
Explosion-like bursting of tires or parts of tires and rims can cause most severe
or even deadly injuries.
Safety regulations
BOMAG 49BW 80 AD-5 Fam.
Install the tires only if are sufficiently experienced and with the right tools at
hand. If necessary have the tires assembled in a qualified workshop.
Always ensure the correct tire pressure and do not exceed the specified maximum pressure.
Check tires and wheels every day for pressure, cuts, bulges, damaged rims,
missing wheel studs or nuts. Do not drive with damaged tires or wheels.
Ant-sticking emulsions for tires must only consist of water and anti-sticking
agent, in a concentration in accordance with the specifications of the manufacturer of the anti-sticking agent. Observe applicable environmental regulations.
Cleaning work
Do not perform cleaning work while the motor is running.
Do not use gasoline or other easily inflammable substances for cleaning.
When cleaning with steam cleaning equipment do not subject electrical parts
and insulation material to the direct jet of water, or cover it beforehand.
l Do not guide the water jet into the exhaust and into the air filter.
After maintenance work
After all maintenance work is completed reinstall all guards and safety installations.
Repair
Mark a defective machine by attaching a warning tag to the steering wheel.
Repair work must only be performed by qualified and authorized persons. Use
our repair instructions for this work.
Exhaust gases are highly dangerous! Always ensure an adequate supply of
fresh air when starting in closed rooms!
Test
The safety of compaction equipment must be checked by a specialist as required in dependence on the application and the operating conditions, however at least once every year.
Information and safety stickers/decals on the machine
Keep stickers/decals in good and legible condition (see spare parts catalogue)
and comply with their meaning.
Safety regulations
BOMAG50 BW 80 AD-5 Fam.
Replace damaged and illegible stickers/decals.
Safety regulations
BOMAG 51BW 80 AD-5 Fam.
Fig. 12
1 Information sticker - Engine oil
drain
2 Information sticker - Guaranteed
sound capacity level
3 Information sticker - Lifting point
4 Information sticker - Battery
5 Operation sticker - Throttle lever
6 Warning sticker - Danger of tip-
ping over
7 Prohibition sticker - High pres-
sure cleaner
8 Information sticker - Lashing
point
9 Warning sticker - Danger of
462161
HYDRAULIK
MIN
MAX II
MAX I
ULTRA LOW SULFUR
FUEL ONLY
1
2
4
11
8
2
9
8
7
5
3
10
6
Decals and stickers BW 80 AD-5 / BW 90 AD-5 / BW 100 ADM-5
Safety regulations
BOMAG52 BW 80 AD-5 Fam.
crushing
10 Information sticker - Ultra-low
sulphur fuel
11 Information sticker - Hydraulic oil
Safety regulations
BOMAG 53BW 80 AD-5 Fam.
Fig. 13
1 Information sticker - Engine oil
drain
2 Information sticker - Guaranteed
sound capacity level
3 Information sticker - Lifting point
4 Information sticker - Battery
5 Operation sticker - Throttle lever
6 Warning sticker - Danger of tip-
ping over
7 Prohibition sticker - High pres-
sure cleaner
8 Warning sticker - Danger of
crushing
9 Information sticker - Ultra-low
462163
HYDRAULIK
MIN
MAX II
MAX I
ULTRA LOW SULFUR
FUEL ONLY
1
2
3
4
5
6
7
8
9
1011
Decals and stickers BW 90 SC-5 / BW 100 SC-5
Safety regulations
BOMAG54 BW 80 AD-5 Fam.
sulphur fuel
10 Information sticker - Hydraulic oil
11 Information sticker - Lashing
point
Safety regulations
BOMAG 55BW 80 AD-5 Fam.
Fig. 14
1 Information sticker - Engine oil
drain
2 Information sticker - Battery
3 Information sticker - Guaranteed
sound capacity level
4 Information sticker - Lifting point
5 Information sticker - Foot switch
tire sprinkling system
6 Operation sticker - Throttle lever
7 Warning sticker - Danger of tip-
ping over
8 Information sticker - Emulsion
9 Prohibition sticker - High pres-
sure cleaner
462162
HYDRAULIK
MIN
MAX II
MAX I
ULTRA LOW SULFUR
FUEL ONLY
3
2
1
4
5
6
8
9
12
13
10
11
7
10
Stickers and decals BW 100 ACM-5
Safety regulations
BOMAG56 BW 80 AD-5 Fam.
10 Information sticker - Lashing
point
11 Warning sticker - Danger of
crushing
12 Information sticker - Ultra-low
sulphur fuel
13 Information sticker - Hydraulic oil
Safety regulations
BOMAG 57BW 80 AD-5 Fam.
Fig. 15
1 Information sticker - Engine oil
drain
2 Information sticker - Battery
3 Information sticker - Guaranteed
sound capacity level
4 Information sticker - Lifting point
5 Information sticker - Foot switch
tire sprinkling system
6 Operation sticker - Throttle lever
7 Warning sticker - Danger of tip-
ping over
8 Information sticker - Emulsion
9 Prohibition sticker - High pres-
sure cleaner
462160
HYDRAULIK
MIN
MAX II
MAX I
ULTRA LOW SULFUR
FUEL ONLY
3
2
1
4
5
6
8
9
12
13
10
11
7
10
Stickers and decals BW 100 SCC-5
Safety regulations
BOMAG58 BW 80 AD-5 Fam.
10 Information sticker - Lashing
point
11 Warning sticker - Danger of
crushing
12 Information sticker - Ultra-low
sulphur fuel
13 Information sticker - Hydraulic oil
Safety regulations
BOMAG 59BW 80 AD-5 Fam.
Fig. 16
Information sticker - Foldable ROPS
- Operation
1
Fig. 17
Warning sticker - Foldable ROPS
1
Fig. 18
Instruction sticker - Always wear your
seat belt
2
Fig. 19
Information sticker - Main battery
switch
3
1 Optional equipment
462135
17 kg
~ 50 Nm
008 303 29
1m
8 kg
~ 80 Nm
30 cm
Nm 50-80
ft.lb. 37-60
g
80
g
462136
008 320 00
2 Optional equipment
3 Optional equipment
S_0005
S_0019
Safety regulations
BOMAG60 BW 80 AD-5 Fam.
Fig. 20
Information sticker - Biodegradable
hydraulic oil
1
Fig. 21
Information sticker - Panolin 46
2
Fig. 22
Information sticker - Electronic immobilizer
3
1 Optional equipment
2 Optional equipment
3 Optional equipment
S_0029
1.
2.
3.
4.
STAR T
1 2 3 4 5 6 #
BOMAG 61BW 80 AD-5 Fam.
4 Display and control elements
Display and control elements
BOMAG62 BW 80 AD-5 Fam.
Fig. 23
Display and control elements
BOMAG 63BW 80 AD-5 Fam.
1 Rotary switch for working lights
2 Rotary switch for lighting
1
3 Instrument cluster
4 Rotary switch for vibration, drum
pre-selection
2
5 Interval switch for pressure sprin-
kling system
6 Rotary switch direction
indicators
1
7 Rotary switch for hazard light
system
1
8 Rotary switch for vibration pre-
selection
9 Rotary switch for flashing
beacon
1
10 Rotary switch for seat heating
1
11 Rotary switch for hydraulic
breaker
1
12 Emergency stop push button
13 Start switch
14 12V socket
15 Travel lever with buttons for vi-
bration, warning horn and edge
cutter
1
16 Double travel lever1 with buttons
for vibration and warning horn
17 Throttle lever
1 Optional equipment
2 not on ACM/SCC-machines
Display and control elements
BOMAG64 BW 80 AD-5 Fam.
4.1 General notes
If you are not yet familiar with the
control and display elements on this
machine you should read this section
thoroughly before starting any operation on the machine. Here all functions are described in detail.
The section "Operation" contains
only brief descriptions of the individual control steps.
4.2 Description of indicators and control
elements
Fig. 24
No. 1 = Rotary switch for working
lights
Position Left =
Working lights off
Position Right =
Working light on
(with starter
switch in position
"I")
Fig. 25
No. 2 = Rotary switch for light-
ing
1
1 Optional equipment
462129
Display and control elements
BOMAG 65BW 80 AD-5 Fam.
Position Left =
Light off
Position "middle" =
Side lights on (also in switch position "0")
Position Right =
Travel lights on
(in switch position
"I")
Fig. 26
No. 3 = Instrument cluster
Note
i
With the ignition switch in position "I"
all control and warning lights are
switched on for a moment.
a
yellow =
Warning lamp seat contact
switch with machine driving
The warning buzzer
sounds, the engine is shut
down after 2 seconds.
=
Warning light for seat contact switch with machine at
rest
Engine is shut down when
travel lever is moved out of
"0"-position.
b
yellow =
Preheating control lamp
Lights in starter switch position "II"
Preheating for starting at
low temperatures.
Goes out after 10 seconds
c
red =
Engine oil pressure warning lamp
Flashes when the engine
oil pressure is too low, the
warning buzzer sounds,
the engine is shut down after 10 seconds.
Check engine oil level, repair the engine if necessary.
d
yellow =
Charge control lamp
Lights if the battery is not
being charged.
Check the V-belt, if necessary repair the generator.
e
red =
Engine temperature warning lamp
Lights if the engine overheats, the warning buzzer
sounds, the engine is shut
down after 2 minutes.
Switch off vibration, run engine with idle speed or shut
down engine if necessary,
clean engine oil cooler and
radiator, if necessary repair
engine.
f
green =
Indicator control light
Display and control elements
BOMAG66 BW 80 AD-5 Fam.
g
red =
Parking brake warning
lamp
Lights when the travel direction switch is in parking
brake position.
h
red =
Central warning light
Lights when the water proportion in the fuel filter
reaches the sensor contacts
1
, the warning buzzer
sounds, the engine is shut
down after 2 minutes.
Clean the water separator.
=
The warning lamp flashes
in case of a fault on the rotation angle sensor of the
sprinkling system interval
switch.
i
=
Fuel level gauge
2
j
=
Operating hour meter
Counts the operating hours
while the engine is running.
Maintenance work is to be
carried out in accordance
with the indicated operating hours.
Fig. 27
No. 4 = Rotary switch for vibra-
tion, drum pre-selection
3
Note
i
Vibration change-over is only activated if the vibration is switched off beforehand.
Position Left =
Vibration of front
drum
Position "middle" =
Vibration of front
and rear drums
Position Right =
Vibration of rear
drum
1 Optional equipment
2 Optional equipment 3 not on ACM/SCC-machines
462095
Display and control elements
BOMAG 67BW 80 AD-5 Fam.
Fig. 28
No. 5 = Interval switch for pres-
sure sprinkling system
Position "0" =
Sprinkling off
Position "1" to "4" =
various sprinkling intervals
Position "5" =
Permanent sprinkling
Note
i
With the travel lever in neutral position and interval switch in position "5"
(permanent sprinkling) the sprinkling
system is already active.
With interval sprinkling the machine
needs to drive forward or backward.
With the travel lever in neutral position sprinkling will continue for another 15 seconds.
Fig. 29
No. 6 = Rotary switch for direc-
tion indicators
1
Position "middle" =
Direction indicators off
Position Left or
Right =
The front and rear
direction indicators for the corresponding side of
the machine and
the direction indicator control light
in the instrument
cluster are flashing
1 Optional equipment
Display and control elements
BOMAG68 BW 80 AD-5 Fam.
Fig. 30
No. 7 = Rotary switch for hazard
light system
1
Position Left =
Hazard light system off
Position Right =
Hazard light system on
All direction indicators, warning
lights in switch
and indicator
control light in the
instrument cluster start flashing.
Fig. 31
No. 8 = Rotary switch for vibra-
tion pre-selection
Position Left =
Pre-selection for
vibration activation during travel
via the vibration
push button in the
travel lever
Position "middle" =
Vibration off
Position Right =
Pre-selection for
automatic activation or deactivation of vibration
when exceeding
or falling short of
a certain travel
speed:
Vibration on from
approx. 1 km/h
(0.6 mph).
Vibration off
when the travel
lever is shifted
through position
"1" to position "2".
The vibration
push button in the
travel lever is not
active.
1 Optional equipment
462007
650091
Display and control elements
BOMAG 69BW 80 AD-5 Fam.
Fig. 32
No. 9 = Rotary switch for flashing
beacon
1
Position Left =
Flashing beacon
off
Position Right =
Flashing beacon
on
Fig. 33
No. 10 = Rotary switch for seat
heating
2
Position Left =
Seat heating off
Position Right =
Seat heating on
Fig. 34
No. 11 = Rotary switch for hydrau-
lic breaker
3
Danger!
Danger of accident!
Do not drive the machine with the
hydraulic breaker connected.
Do not switch on the rotary switch
for hydraulic breaker while driving. The machine would be abruptly braked without braking delay.
Caution
!
Once the rotors switch for the hydraulic breaker has been switched
to the right, the hydraulic breaker
is active. The parking brake is applied at the same time. The machine is no longer able to drive.
Always keep the travel lever in
parking brake position.
Position Left =
Hydraulic breaker
off
1 Optional equipment
2 Optional equipment
462009
650092
3 Optional equipment
462150
Display and control elements
BOMAG70 BW 80 AD-5 Fam.
Position Right =
Hydraulic breaker
on, parking brake
applied
Fig. 35
No. 12 = Emergency stop push
button
Danger
!
Danger of accident!
Use only in events of emergency
during operation.
Do not use as parking brake.
Restart the machine only after the
danger that caused the actuation
of the emergency stop switch has
been eliminated.
The machine is braked immediately, the engine is shut down.
Note
i
The emergency stop switch is automatically actuated when the dashboard protection is closed.
actuate =
Press the button
completely down,
it automatically
locks in fully
pressed position.
switch off/unlock =
Turn button
clockwise. Restart the engine .
Fig. 36
No. 13 = Start switch
Position "P"/"0" =
Ignition off, key
can be pulled out
Position "I" =
Ignition on, all
warning and control lights in the
instrument cluster light up for a
moment (test
function), the
lighting system
can be switched
on.
Position "II" =
Pre-heating position, at temperatures below +10
°C (+50 °F) hold
the ignition key in
position "II" for up
to 10 seconds,
Display and control elements
BOMAG 71BW 80 AD-5 Fam.
the pre-heating
control light lights
up.
The pre-heating
control light in the
instrument cluster lights up.
Note
i
The engine can only be started if the
travel lever is in braking position and
the emergency stop switch is unlocked.
The starter switch is designed with a
re-start lock. The ignition key must
first be turned back to position "0" before a new starting attempt can be
made.
Position "III" =
Turn further
against spring
pressure, the engine starts, turn
the ignition key
back to position
"I" once the engine has started.
Caution
!
Run the engine warm for a short
while before starting work. Do not
rev up a cold engine to high idle
speed/full load speed.
Do not shut down the engine all of
a sudden from full load speed, but
let it idle for about 2 minutes.
Fig. 37
No. 14 = 12V-socket
Permanent current, loadable up to 10
A.
Fig. 38
No. 15 = Travel lever
Position "0" =
Neutral position
for engine start,
brake closed.
Position "1" =
Forward/reverse
travel up to approx. 5 km/h (3.1
mph)
Position "2" =
Forward/reverse
travel up to approx. 10 km/h
(6.2 mph)
462096
1
1
2
2
Display and control elements
BOMAG72 BW 80 AD-5 Fam.
Fig. 39
a=
Button vibration on/off
b=
Button for warning horn
c=
Button, edge cutter1 up
d=
Button edge cutter1 down
Fig. 40
No. 16 = Double travel lever
2
Position "0" =
Neutral position
for engine start,
brake closed.
Position "1" =
Forward/reverse
travel up to approx. 5 km/h (3.1
mph)
Position "2" =
Forward/reverse
travel up to approx. 10 km/h
(6.2 mph)
a=
Button vibration
on/off
b=
Button for warning horn
Fig. 41
No. 17 = Throttle lever
Position "MIN" =
Idle speed position
Position
"MAX I" =
Full load position
I,
operating position for driving
and vibration
Position
"MAX II" =
Full load position
II,
operating position for driving
and vibration
1 Optional equipment
2 Optional equipment
462097
1
1
2
2
a
b
MIN
MAX II
MAX I
462132
Display and control elements
BOMAG 73BW 80 AD-5 Fam.
Fig. 42
No. 18 = Foot switch for rubber
tire sprinkling system
1
press =
Sprinkling on
release =
Sprinkling off
Fig. 43
No. 19 = Central electrics with fus-
es
l Unscrew the fastening screws and
fold out the central electrics
against the end stop.
Fig. 44
Danger!
Fire hazard!
Do not use fuses with higher ampere ratings and do not bridge fuses.
Note
i
The printed circuit board is a
equipped with a fuse test socket
(Fuse Test). When plugging in an intact fuse an LED lights up.
F06 (5A) =
Interval switch for
pressure sprinkling system
F119 (10A) =
Motor
F153 (10A) =
Potential 15
F241 (15A) =
Optional headlights
F68 (10A) =
Potential 30
F23 (10A) =
Warning horn
F30 (10A) =
Potential 15
1 only on ACM/SCC-machines
462100
462140
15
15
Pot. 30
0
1
2
3
4
5
F06
F119
F153
F241
F68
F23
F30
F11
F12
F156
F240
F07
5A
10A
10A
15A
10A
10A
10A
15A
15A
15A
10A
15A
15
1
2
F08
F03
F139
F103
F48
F04
F09
F10
F45
F37
F05
JP1
15A
10A
30A
10A
30A
7,5A
10A
10A
10A
10A
10A
5A
Display and control elements
BOMAG74 BW 80 AD-5 Fam.
F11 (15A) =
Headlights, left
F12 (15A) =
Headlights, right
F156 (15A) =
StvzO lighting
F240 (10A) =
Hydraulic cutter
F07 (15A) =
Hazard light system
F08 (15A) =
Direction indicators and working
head lights
F03 (10A) =
Vibration
F139 (30A) =
Engine solenoid
F103 (10A) =
Potential 15
F48 (30A) =
Preheating system
F04 (7,5A) =
Instruments
F09 (10A) =
Parking and tail
light, left
F10 (10A) =
Parking and tail
light, right
F45 (10A) =
Edge cutter
F37 (10A) =
Sprinkling pump
F05 (10A) =
12 V socket
JP1 (5A) =
Vibration also
with travel lever in
position 2
Fig. 45
No. 20 = Main battery fuse
F00 =
80A
Fig. 46
No. 21 = Main battery switch
1
Note
i
The main battery switch is located inside the battery compartment.
Position horizontal=
Disconnects the
batteries from the
vehicle electrics
in case of burning
cables and fire in
the engine compartment, protec-
1 Optional equipment
462123
462144
Display and control elements
BOMAG 75BW 80 AD-5 Fam.
tion against
unauthorized
use, during welding work on the
machine. Can be
removed.
Position 90° up =
Operating position, engine can
be started.
Fig. 47
No. 22 = Fuel level gauge
Fig. 48
No. 23 = Water level gauge
Fig. 49
No. 24 = Hydraulicm oil level
gauge
Display and control elements
BOMAG76 BW 80 AD-5 Fam.
BOMAG 77BW 80 AD-5 Fam.
5Operation
Operation
BOMAG78 BW 80 AD-5 Fam.
5.1 General
If you are not yet acquainted with
the controls and indicating elements on this machine you should
thoroughly read chapter "Indicators and control elements" before
starting work.
All indicators and control elements are described in detail in
this chapter.
5.2 Tests before taking
into operation
Before the everyday use or before a
longer working period the following
tests and inspections must be performed.
Danger
!
Please observe strictly the safety
regulations in the corresponding
section of this instruction manual!
l Park the machine on ground as
level as possible.
Check:
l fuel tank and fuel lines for leaks
l Screw connections
l function of steering
l function of emergency stop
l function of parking brake
l machine for cleanliness, damage
l presence of the appropriate oper-
ating and maintenance instructions
l proper maintenance of the ma-
chine
l Air pressure in rubber tires (only
ACM/SCC-machines)
Operation
BOMAG 79BW 80 AD-5 Fam.
Note
i
For a description of the following
tasks refer to the chapter "maintenance every 10 operating hours".
l Engine oil level, top up if neces-
sary
l Fuel level, top up if necessary.
l Hydraulic oil level, top up if neces-
sary.
l Hydraulic oil filter element, change
if necessary
l Coolant level, top up if necessary
l Water level, top up if necessary.
l Emulsion level, fill up if necessary
(only ACM-/SCC-machines)
5.3 Electronic immobilizer
1
Before starting the engine the antitheft protection* must be disarmed
by entering a code.
Fig. 50
Note
i
With the electronic immobilizer
armed, the light emitting diode (a)
(Fig. 50) flashes slowly.
l Slowly enter the six-digit user
code.
Note
i
When entering the code, the light
emitting diode (6) lights up with every
digit.
l Press the diamond button.
l The electronic immobilizer is now
disarmed and the engine can be
started within the next 15 minutes.
1 Optional equipment
Operation
BOMAG80 BW 80 AD-5 Fam.
Note
i
After entering the service code (for
maintenance work) the electronic immobilizer remains switched off.
5.4 Adjusting the driver’s seat
Danger
!
Danger of accident!
Do not adjust the driver’s seat
while driving.
Make sure that all settings are securely locked.
Fig. 51
l Use lever (a) (Fig. 51) to adjust to
the weight of the operator.
Note
i
In its adjustment lever (a) is locked in
upwards direction. This lock can be
released by pressing the lever completely down against the stop. Then
adjust to the weight of the operator
by sliding the lever down.
l Pull up lever (b) and adjust the
seat in longitudinal direction by
sliding it forward or back.
462101
a
b
c
Operation
BOMAG 81BW 80 AD-5 Fam.
l Pull up lever (c) and adjust the
backrest.
l Make sure that all settings are se-
curely locked.
5.5 Starting the engine
Danger!
Danger of accident! Danger of injury!
Wear your personal noise protection means (ear defenders) before
starting operation.
Start and operate the machine
only from the driver’s seat.
Caution
!
In this chapter it is assumed that
the operator is fully acquainted
with the function of the different
control elements on the machine.
Fig. 52
l Fasten your seat belt (Fig. 52).
Operation
BOMAG82 BW 80 AD-5 Fam.
Fig. 53
l Shift the travel lever (Fig. 53) to
parking brake position.
Fig. 54
l Set the throttle lever (Fig. 54) to
position "MIN".
Fig. 55
l Check, whether the emergency
stop switch (Fig. 55) is unlocked.
Fig. 56
l Turn the ignition key (Fig. 56) to
position "I".
462102
MIN
MAX II
MAX I
462132
Operation
BOMAG 83BW 80 AD-5 Fam.
Fig. 57
All control and warning lights (Fig.
57) in the instrument cluster light up
for approx. 3 seconds.
Engine oil pressure warning light (c),
charge control light (d) and parking
brake warning light (g) stay on.
Caution
!
Run the starting process for maximum 20 seconds without interruption and pause for a minute
between starting attempts.
If the engine has not started after
two attempts, determine the
cause.
Note
i
The starter switch is designed with a
re-start lock. The ignition key must
first be turned back to position "0" before a new starting attempt can be
made.
Fig. 58
l Turn the ignition key (Fig. 58)
through position "II" to position
"III", the starter will crank the engine.
l With cold ambient temperatures
hold the ignition key up to 10 seconds in position "II"; the preheating control light (b) (Fig. 57) lights
up.
l As soon as the engine ignites re-
turn the ignition key to position "I".
The engine oil pressure warning light
and the charge control light go out.
The parking brake warning light
stays on.
Caution
!
Run the engine warm for a short
while before starting work. Do not
rev up a cold engine to high idle
speed/full load speed.
Operation
BOMAG84 BW 80 AD-5 Fam.
5.6 Starting with jump
wires
Fig. 59
l Fold the cover on the battery com-
partment (Fig. 59) to the front.
Fig. 60
Caution
!
A wrong connection will cause severe damage in the electric system.
l Bridge the machine only with a 12
Volt battery.
l When jump starting with an exter-
nal battery connect both plus
poles first.
l Then connect the ground cable
first to the minus pole of the current supplying battery and then to
engine or chassis ground, as far
away from the battery as possible(Fig. 60).
l Start as described in section
"Starting the engine" .
l Once the engine is running switch
on a powerful consumer (working
light, etc.).
Caution
!
If no powerful consumer is
switched on voltage peaks may
occur when separating the connecting cables between the batteries, which could damage electrical
components.
l After starting disconnect the nega-
tive poles (ground cable) first and
the positive poles after.
l Switch off the consumer.
462109
Operation
BOMAG 85BW 80 AD-5 Fam.
5.7 Driving the machine
Danger
!
Life hazard! Danger of accident!
Wet and loose soils considerably
reduce the ground adhesion of the
machine on inclinations and
slopes.
Soil conditions and weather influences impair the climbing ability
of the machine.
Do not drive up and down inclinations which exceed the maximum
gradability of the machine (see
chapter "technical data").
Driving across slopes should
therefore be strictly avoided, because of the high risk of tipping
over and the related risk of severe
or even fatal accidents.
You should therefore always drive
straight up or down a slope.
For rollers with a drum width of 1
m (3.3 ft) or less there is a considerable risk of tipping over near
edges (e.g. curbstones, embank-
ments, trenches, potholes) when
driving over these edges.
Do not drive without wearing your
seat belt.
Always give way to loaded transport vehicles!
Before starting to drive make sure
that the drive range is absolutely
safe.
Drive and operate the machine
only from the driver’s seat.
Do not drive the machine with the
hydraulic breaker
1
connected.
Do not switch on the rotary switch
for hydraulic breaker
1
while driving. The machine would be abruptly braked without braking delay.
Fig. 61
l Turn the rotary switch for hydraulic
breaker (Fig. 61) anti-clockwise to
position "0".
1 Optional equipment
462150
Operation
BOMAG86 BW 80 AD-5 Fam.
Fig. 62
l Set the throttle lever (Fig. 62) to
full load position "Max I" or "MAX
II".
Caution
!
During operation the throttle lever
always remains engaged in full
load position "MAX I" or "MAX II".
Control the travel speed with the
travel lever.
Fig. 63
Caution
!
Do not operate jerkily!
l Disengage the travel lever (Fig.
63) out of braking position and
move it slowly to the desired travel
direction.
Position "1" =
Forward/reverse
travel up to approx. 5 km/h (3.1
mph)
Position "2" =
Forward/reverse
travel up to approx. 10 km/h
(6.2 mph)
Important notes on travel
operation
Caution
!
When changing the travel direction hold the travel lever for a moment in "0"-position, until the
machine has stopped, before actuating to the new travel direction.
Do not operate jerkily! Control the
travel speed with the travel lever.
When driving up and down inclinations move the travel lever
slowly back towards neutral to
brake the machine.
MIN
MAX II
MAX I
462133
462096
1
1
2
2
Operation
BOMAG 87BW 80 AD-5 Fam.
Seat contact switch
Fig. 64
With the machine parked the warning
light for the seat contact switch (a)
(Fig. 64) lights up together with the
parking brake warning light (g) when
the driver's seat is not occupied. The
machine cannot drive.
Note
i
When moving the travel lever out of
braking position the engine will be
shut down immediately.
Danger
!
Danger of accident!
If the seat is not occupied when
the machine is driving, the warning buzzer will sound, the engine
will be shut down after 2 seconds
and the parking brake will close.
l To continue driving occupy the
seat and put on the seat belt within
2 seconds. The warning lights go
out and the warning buzzer stops
to sound.
l If the engine stops restarting is re-
quired.
Operation
BOMAG88 BW 80 AD-5 Fam.
5.8 Stopping the machine, operating
the parking brake
Fig. 65
l Shift the travel lever (Fig. 65)
slowly back to neutral position and
lock it in parking brake position.
The machine is automatically braked
by the hydrostatic drive and the parking brake is applied.
Fig. 66
The parking brake warning light (g) in
the instrument cluster (Fig. 66) lights
up.
5.9 Shutting down the
engine
Fig. 67
l Shift the travel lever (Fig. 67)
slowly back to neutral position and
lock it in parking brake position.
The machine is automatically braked
by the hydrostatic drive and the parking brake is applied.
Fig. 68
The parking brake warning light (g)
(Fig. 68) in the instrument cluster
lights up.
462102
462102
Operation
BOMAG 89BW 80 AD-5 Fam.
Fig. 69
l Set the throttle lever (Fig. 69) to
position "MIN" (idle speed).
Caution
!
Do not shut down the engine all of
a sudden from full load speed, but
let it idle for about 2 minutes.
Fig. 70
l Turn the ignition key (Fig. 70) to
position "0" and pull it out.
Danger
!
Danger of accident!
Secure the machine against unauthorized use, pull the ignition key
out.
Mark machines, which could be in
the way, with a clearly visible sign.
MIN
MAX II
MAX I
462132
Operation
BOMAG90 BW 80 AD-5 Fam.
5.10 Switching the vibration on and off
Caution
!
Switch the vibration on only at
maximum engine speed.
Note
i
Vibration at standstill causes transverse ruts, therefore:
l switch the vibration on only after
shifting the travel lever to the desired travel direction.
l Switch the vibration off before
stopping the machine.
Caution
!
Danger of bearing damage!
Do not activate the vibration on
hard (frozen, concrete) ground.
Danger
!
Risk of damage!
When compacting with vibration
you must check the effect of nearby buildings and underground
supply lines (gas, water, sewage,
electric power), if necessary stop
compaction with vibration.
Pre-selecting the drum
1
Fig. 71
l Use the rotary switch for drum pre-
selection (Fig. 71) to pre-select
the desired drum(s).
Note
i
The rotary switch for drum pre-selection is not installed in ACM-machines
and SCC-machines.
Note
i
The drum pre-selection can only be
changed after the vibration has been
switched off.
1 not on ACM/SCC-machines
462095
Operation
BOMAG 91BW 80 AD-5 Fam.
Vibration in manual mode
Fig. 72
l Turn the rotary vibration pre-se-
lection switch (Fig. 72) anti-clockwise to the symbol "Manual".
Switching the vibration on
Fig. 73
Caution
!
Switch on vibration only with the
throttle lever in position "MAX I"
or "MAX II".
l Set the throttle lever (Fig. 73) to
position "Max I" or "MAX II".
Fig. 74
l Actuate the vibration push button
(a) (Fig. 74) in left
1
or right hand
travel lever only after shifting the
travel lever to the desired travel direction.
Switching the vibration off
Fig. 75
l Press the vibration push button (a)
(Fig. 74) again or turn the rotary
switch for vibration pre-selection
to position "0" (Fig. 75).
MIN
MAX II
MAX I
462133
1 Optional equipment
Operation
BOMAG92 BW 80 AD-5 Fam.
Note
i
Always switch the vibration off before
stopping the machine.
Vibration in automatic mode
In automatic mode the vibration is
switched on when exceeding a travel
speed of 1 km/h (0.6 mph).
When the travel lever is shifted
through position "1" to position "2" or
if the speed drops below 1 km/h (0.6
mph), vibration will automatically
switch off.
This avoids the formation of transverse marks caused by vibration with
the machine at standstill.
Fig. 76
l Turn the rotary vibration pre-se-
lection switch (Fig. 76) clockwise
to position "IVC".
Switching the vibration on
Fig. 77
l Shift the travel lever (Fig. 77) to
the desired travel direction forward or reverse.
Note
i
The vibration comes on automatically at a travel speed of approx. 1 km/h
(0.6 mph).
When shifting the travel lever
through position "1" to position "2",
the vibration will be automatically
switched off.
462096
1
1
2
2
Operation
BOMAG 93BW 80 AD-5 Fam.
Switching the vibration off
Fig. 78
Fig. 79
l Shift the travel lever (Fig. 78) in di-
rection "0" to decelerate the machine, or turn the rotary switch for
vibration pre-selection to position
"0" (Fig. 79).
Note
i
The vibration switches off automatically when falling short of a travel
speed of approx. 1 km/h (0.6 mph).
If the vibration is to be switched on
with the travel lever in position "2", a
5 A fuse must be plugged into JP1
(see fuse assignment).
462102
Operation
BOMAG94 BW 80 AD-5 Fam.
5.11 Switching the pressure sprinkling
system on and off
Fig. 80
l Switch the interval switch for pres-
sure sprinkling (Fig. 80) to the desired flow interval.
Position "0" =
Sprinkling off
Position "1" to "4" =
various sprinkling intervals
Position "5" =
Permanent sprinkling
Fig. 81
l To switch on the pressure sprin-
kling system pull the travel lever
(Fig. 81) out of braking position.
Note
i
With the travel lever in neutral position and interval switch in position "5"
(permanent sprinkling) the sprinkling
system is already active.
With interval sprinkling the machine
needs to drive forward or backward.
With the travel lever in neutral position sprinkling will continue for another 15 seconds.
l To switch off the pressure sprin-
kling system switch the interval
switch for pressure sprinkling (Fig.
80) to position "0".
462096
1
1
2
2
Operation
BOMAG 95BW 80 AD-5 Fam.
Test position
Fig. 82
l Check on the water level indicator
(Fig. 82) whether the water tank is
sufficiently filled.
Caution
!
In test position the water pump
will be running.
Do not remain too long in test position, because the water pump
may get damaged when the water
tank is empty or the batty will be
discharged.
Fig. 83
l To test the pressure sprinkling
system shut down the engine and
set the ignition key (Fig. 83) to position "I".
Fig. 84
l Set the interval switch for pressure
sprinkling (Fig. 84) to position "5"
(permanent sprinkling).
The pressure sprinkler system is
switched on.
l Check water output and spray pat-
tern on all nozzles.
462112
0
1
2
3
4
5
Operation
BOMAG96 BW 80 AD-5 Fam.
Note
i
In positions "1" to "4" the corresponding interval is activated once. Then
the pump is switched off.
5.12 Switching the tire
sprinkling system
on and off
1
Fig. 85
l Actuate the foot switch (Fig. 85).
The tire sprinkling system is switched
on.
l Release the foot switch.
The tire sprinkling system is switched
off.
1 only on ACM/SCC-machines
462111
Operation
BOMAG 97BW 80 AD-5 Fam.
5.13 Setting the crabwalk
Danger
!
Danger of accident! Life hazard!
Lifting tackle must only be attached to loads by expert personnel (qualified person).
Always use shackles on the lifting
points to lift the machine.
Check all lifting points and fastening elements for damage before
lifting the machine. Do not use
damaged or in any other way impaired lifting points.
Lift the machine only with suitable
lifting gear. Use only safe lifting
gear of sufficient load bearing capacity Minimum lifting capacity of
lifting gear: see operating weight
in chapter "Technical Data".
Do not lift or lower the machine
jerkily.
The tension must always be effective in vertical direction.
The machine must not swing
about when being lifted.
Do not step or stand under suspended loads.
Fig. 86
l Lift up the machine by the central
lifting device (Fig. 86) so that it is
just above the ground.
Fig. 87
l Disengage the articulation lock
(Fig. 87).
l Slightly loosen the screws (1).
l Displace the front frame.
l Lower the machine to the ground.
l Tighten the screws, tightening
torque. 300 Nm (221 ft.lbs).
462156
1
462143
Operation
BOMAG98 BW 80 AD-5 Fam.
5.14 What to do in
events of emergency
Actuating the emergency
stop switch
Danger
!
Danger of accident!
In events of emergency and in
case of danger actuate the emergency stop switch immediately.
Start travel operation of the machine only after the danger that
caused the actuation of the emergency stop switch has been eliminated.
Caution
!
Do not use as service brake. The
deceleration is extremely high. In
case of frequent use the wear on
the multi-discs brakes will be very
high.
Fig. 88
l Press the button of the emergency
stop switch (Fig. 88) completely
down, it automatically locks in fully
pressed position.
Note
i
Shuts the engine down and closes
the brake.
l Turn the button clockwise to un-
lock the emergency stop switch.
l Start the engine again, see chap-
ter "Starting the engine".
Disconnecting the battery
Danger!
In order to be able to disconnect
the battery quickly in case of danger (e.g. cable fire or electrical
malfunction) the minus terminal
has been designed as a quick release pole clamp.
Operation
BOMAG 99BW 80 AD-5 Fam.
Fig. 89
l Fold up the covering flap in the
foot well (Fig. 89).
Fig. 90
l Pull up the cap from the minus
pole (Fig. 90). The pole clamp on
the minus pole thereby becomes
loose.
l Disconnect the pole clamp from
the minus pole of the battery and
lay it to the side.
5.15 Connecting/disconnecting the hydraulic breaker
1
Danger
!
Danger of accident!
Do not drive the machine with the
hydraulic breaker connected.
Caution
!
Once the rotors switch for the hydraulic breaker has been switched
to the right, the hydraulic breaker
is active. The parking brake is applied at the same time. The machine is no longer able to drive.
Always keep the travel lever in
parking brake position.
462154
1 Optional equipment
Operation
BOMAG100 BW 80 AD-5 Fam.
Connecting the hydraulic
breaker
Fig. 91
l Stop the machine. Shift the travel
lever (Fig. 91) slowly back to neutral position and lock it in parking
brake position.
Fig. 92
l Before connecting hydraulic lines
to the couplings make sure that
the rotary switch for the hydraulic
breaker (Fig. 92) is in position "0".
Caution
!
Clean the hydraulic couplings.
Contaminants or dirt must not enter into the hydraulic circuit.
Fig. 93
l Clean the hydraulic couplings
(Fig. 93).
l Connect the hydraulic breaker to
the couplings.
Fig. 94
l Turn the rotary switch for hydraulic
breaker (Fig. 94) clockwise.
462102
462150
462149
462151
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