Bohn BH005H2B Service Manual

AIR-COOLED CONDENSING UNITS
1/2-6 HP Indoor and Outdoor Models
Technical Guide
BNHTSTB
March 2011
Replaces BN-HTSTB, Dec 2008
www.thecoldstandard.com
Table of Contents
Nomenclature ................................................................................................................................................................................. 2
Features & Benets ........................................................................................................................................................................3
Options ..............................................................................................................................................................................................4
Hermetic Compressors ......................................................................................................................................................... 5-10
Performance Data ...........................................................................................................................................................5-8
High Temp., R–404A/507 ........................................................................................................................................5
Extended Temp., R–404A/507 ..............................................................................................................................6
Low Temp., R–404A/507 .........................................................................................................................................7
Medium & High Temp., R–22 ................................................................................................................................8
Unit Specication Data. .....................................................................................................................................................9
Electrical Data ................................................................................................................................................................ 9-10
Scroll Compressors ............................................................................................................................................................... 11-15
Performance Data ......................................................................................................................................................11-14
Medium Temp., R–404A/507 .............................................................................................................................11
Low Temp., R–404A/507 ...................................................................................................................................... 12
Medium Temp., R–22 ............................................................................................................................................ 13
Low Temp., R–22 .................................................................................................................................................... 14
Unit Specication Data ................................................................................................................................................... 15
Electrical Data .................................................................................................................................................................... 15
Semi–hermetic Compressors ............................................................................................................................................ 16-21
Performance Data ............................................................................................................................................................14
Medium Temp., R–404A/507 .............................................................................................................................16
Low Temp., R–404A/507 ...................................................................................................................................... 17
Medium & High Temp., R–22 ............................................................................................................................. 18
Unit Specication Data ................................................................................................................................................... 19
Electrical Data ..............................................................................................................................................................20-21
Medium & High Temp. ......................................................................................................................................... 20
Low Temp. ................................................................................................................................................................ 21
Replacement Parts by InterLink™ .......................................................................................................................................... 21
Dimensional Drawings of Cabinet .................................................................................................................................. 22-23
MEA Accepted
Nomenclature
Model Compressor Application Equiv. HP Temp. Refrigerant Voltage Identier
B = Bohn
2
H = Hermetic S = Semi–herm. Z = Scroll
T = Outdoor N = Indoor S = Beacon II™ Microprocessor
005 = 1/2 HP 008/009 = 3/4 HP 010, 011 = 1 HP 01* = 1–1/2 HP 02* = 2 HP 03* = 3 HP 04* = 4 HP 05* = 5 HP 060 = 6 HP
© 2011, Heatcraft Refrigeration Products LLC
H = High L = Low M = Medium E = Extra Low X = Extended Medium
2 = R–22 6 = R–404A/507
B = 208/230/1/60 C = 208/230/3/60 D = 460/3/60 K = 230/3/60
F = Stock
Features & Benefits
Cabinet & Construction
• HyperCore™ microchannel coil technology standard on all units
• Painted steel cabinets for superior strength and corrosion protection
• Heavy duty steel raised base with 1-1/2" legs
• Fan guards and wiring conduit on indoor models
Serviceability
• Suction service valves for hermetic and scroll compressors located outside the cabinet for quick installations. Semi-hermetic compressor models have a suction valve on the compressor and an access tting on the suction line entering the cabinet.
• Receiver with fusible plug, liquid shuto valve and charging port is standard
• Large electrical panel for ease of access
• Prefabricated wiring harnesses for tight crimp connections and consistent labeling
• Unit stays on if the hood is removed for servicing
• Sight glass is easily viewable
Quality
• All units are completely leak tested in a helium environment, bump tested and allowed to cycle o on the high and low pressure control. Each unit has a copy of the run data shipped inside the electrical panel
• Electrical circuits are completely checked for continuity
• Piping is laid out to minimize stress and vibration and is pre-bent to eliminate leaks
• Encapsulated, auto-reset, high and low pressure controls to eliminate leaks (standard on all high and medium temperature models, adjustable low pressure control standard on low temperature models)
Components
Fan
• Specically matched with motor and coil to attain maximum air movement and cooling
Motor
• Rated for 50 and 60 cycle application
• Standard PSC or optional Variable Speed EC (VSEC) with Orbus™ Controller
Compressor
• Wide variety of compressors including: hermetic, semi-hermetic and scroll. R-22 and R-404A/507 available for both medium and low temperature applications
• Spring-mounted compressors with vibration eliminators on all 1-1/2 to 6 HP semi-hermetic compressors; 1/2 to 1 HP compressors are rigid mounted and have a discharge loop
• Discharge service valves come standard on all units including hermetics
Typical Outdoor Hermetic Unit
Typical Outdoor Unit with throwaway liquid-line lter and sight glass
Typical Outdoor Hermetic Unit with liquid lter drier and sight glass
3
Options
E Solutions branded products and options are designed to exceed current energy and environmental standards. It is our commitment in environmental innovation to dedicate ourselves by delivering energy ecient eco-conscious choices. Products included in the E Solutions portfolio reduce costs, improve bottom lines, and enhance equipment performance and service life.
The Beacon II™ Refrigeration System with Smart Defrost, factory-installed Smart Defrost Kit™, and Variable Speed EC (VSEC) motor with Orbus™ controller are E Solutions options that will optimize your savings and increase energy eciency.
Electrical options: Outdoor Indoor Stock
Adjustable low pressure control for medium temp. comp. Option Option N/A Air or electric defrost timer only Option Option 1/2-3 HP low temp. Beacon II™ Option N/A N/A Crankcase heater Standard N/A Standard Dual pressure control (not available on Beacon II™) Option Option N/A Electric defrost with timer & contactors (040-060 models only) Option Option 4-6 HP low temp. Fixed fan cycling — pressure or temperature (2 fan units)
(Pressure standard on Beacon II™) Fused disconnect / Non-fused disconnect Option Shipped loose N/A Phase loss / low voltage monitor Option Option N/A Smart Defrost Kit™ (Factory-Installed) Option Option N/A Variable speed EC (VSEC) motors with Orbus™ controller Option N/A N/A
Mechanical options:
12" Extended legs for snowbelt operation Shipped loose Shipped loose Shipped loose Head pressure control ooding valve Standard Option Standard Liquid line drier, sight glass Option Option Standard Liquid line solenoid valve and pumpdown switch Option Option N/A Low ambient kit with heated and insulated receiver, TD relay Option N/A N/A Oil separator with discharge line check valve (D cabinet) Option Option N/A Oversize receiver (D cabinet) Option Option N/A Precharged refrigerant with quick connect ttings Option Option N/A Replaceable core liquid line lter (D cabinet) Option Option N/A Replaceable core suction line lter (D cabinet) Option Option N/A Suction accumulator Option Option N/A Suction line lter Option Option N/A
Option Option N/A
The Beacon II™ Refrigeration System is a preassembled, factory installed refrigeration
system featuring an integrated microcomputer based electronic control board.
The Beacon II™ Refrigeration System replaces the expansion valve, solenoid valve, room
thermostat, defrost control and timer. It comes factory preset thereby eliminating all of the expensive and time consuming ne tuning and adjustments necessary for a good system installation. For additional information, contact your Sales Representative.
4
HERMETIC COMPRESSORS Performance Data - High Temperature (R-404A/507)
R-404A/507
Model
BH*005H6 RST45C1E 8,910 8,150 BH*009H6 RST64C1E 12,520 11,570
BH*010H6
BH*015H6 CS10K6E 21,400 19,460 BH*025H6 CS14K6E 26,320 24,270 BH*032H6 CS20K6E 42,890 39,110 BH*040H6 CS27K6E 52,240 48,170 BH*050H6 CS33K6E 57,030 52,650
R-404A/507
Model
BH*005H6 RST45C1E 8,510 7,790 BH*009H6 RST64C1E 11,980 11,080
BH*010H6
BH*015H6 CS10K6E 20,260 18,400 BH*025H6 CS14K6E 25,000 23,030 BH*032H6 CS20K6E 40,730 37,110 BH*040H6 CS27K6E 49,580 45,670 BH*050H6 CS33K6E 54,240 50,060
R-404A/507
Model
BH*005H6 RST45C1E 8,120 7,430 BH*009H6 RST64C1E 11,440 10,580
BH*010H6
BH*015H6 CS10K6E 19,120 17,350 BH*025H6 CS14K6E 23,690 21,810 BH*032H6 CS20K6E 38,560 35,100 BH*040H6 CS27K6E 46,920 43,180 BH*050H6 CS33K6E 51,440 47,460
Compressor
Compressor
Compressor
RS70C1E 13,720 12,610
RS70C1E 13,010 11,960
RS70C1E 12,310 11,320
Capacity BTUH @ 90°F Ambient Suction Temperature
40°F 35°F
Capacity BTUH @ 95°F Ambient Suction Temperature
40°F 35°F
Capacity BTUH @ 100°F Ambient Suction Temperature
40°F 35°F
R-404A/507
Model
BH*005H6 RST45C1E 7,340 6,710 BH*009H6 RST64C1E 10,350 9,580
BH*010H6
BH*015H6 CS10K6E 16,880 15,280 BH*025H6 CS14K6E 21,100 19,410 BH*032H6 CS20K6E 34,210 31,070 BH*040H6 CS27K6E 41,630 38,220 BH*050H6 CS33K6E 45,860 42,260
* = T for Outdoor, N for Indoor, S for Beacon II™ † = RS compressor not suitable for R-507
Compressor
RS70C1E 10,920 10,040
Capacity BTUH @ 110°F Ambient Suction Temperature
40°F 35°F
5
HERMETIC COMPRESSORS Performance Data - Extended Temperature (R-404A/507)
R-404A/507
Model
BH*005X6 RST45C1E 6,850 6,270 5,710 3,690 2,810 1,980 1,550 BH*008X6 RST55C1E 8,130 7,450 6,790 4,430 3,490 2,710 2,400 BH*009X6 RST64C1E 9,590 8,820 8,080 5,350 4,240 3,270 2,850
BH*010X6
BH*015X6 CS10K6E 16,430 15,090 13,550 7,910 5,280 3,610 2,970 BH*020X6 CS12K6E 18,590 17,000 15,420 9,110 6,330 4,030 3,270 BH*025X6 CS14K6E 20,150 18,630 17,270 10,900 8,050 5,740 4,760 BH*030X6 CS18K6E 29,490 27,030 24,550 14,390 10,600 7,380 6,180 BH*032X6 CS20K6E 32,420 29,620 26,840 15,930 12,200 8,780 7,000 BH*040X6 CS27K6E 43,970 39,510 35,150 20,560 14,980 11,830 8,690 BH*050X6 CS33K6E 44,600 43,160 39,300 24,160 17,610 13,500 11,700
R-404A/507
Model
BH*005X6 RST45C1E 6,530 5,970 5,440 3510 2,660 1,850 1,430 BH*008X6 RST55C1E 7,730 7,070 6,440 4,180 3,280 2,550 2,250 BH*009X6 RST64C1E 9,150 8,420 7,710 5,090 4,020 3,100 2,690
BH*010X6
BH*015X6 CS10K6E 15,400 13,960 12,800 7,220 5,060 3,330 2,630 BH*020X6 CS12K6E 17,490 16,000 14,470 8,370 5,830 3,860 2,830 BH*025X6 CS14K6E 18,920 17,490 16,250 10,090 7,530 5,230 4,330 BH*030X6 CS18K6E 27,840 25,490 23,130 13,480 9,710 6,750 5,620 BH*032X6 CS20K6E 30,530 27,890 25,240 14,800 11,200 7,930 6,220 BH*040X6 CS27K6E 41,480 37,270 33,160 19,400 14,130 11,160 8,200 BH*050X6 CS33K6E 42,300 41,000 37,180 22,370 17,300 12,700 10,900
Compressor
Compressor
30°F 25°F 20°F 0°F -10°F -20°F -25°F
RS70C1E 10,060 9,300 8,660 5,540 4,080 2,750 2,050
30°F 25°F 20°F 0°F -10°F -20°F -25°F
RS70C1E 9,400 8,850 8,170 5,120 3,770 2,610 1,820
Capacity BTUH @ 90°F Ambient Suction Temperature
Capacity BTUH @ 95°F Ambient Suction Temperature
R-404A/507
Model
BH*005X6 RST45C1E 6,200 5,670 5,170 3,330 2,510 1,720 1,310 BH*008X6 RST55C1E 7,320 6,700 6,090 3,930 3,070 2,390 2,100 BH*009X6 RST64C1E 8,720 8,010 7,340 4,830 3,810 2,920 2,540
BH*010X6
BH*015X6 CS10K6E 14,210 13,150 11,780 6,660 4,580 2,930 2,270 BH*020X6 CS12K6E 16,410 14,990 13,380 7,700 5,280 3,420 2,420 BH*025X6 CS14K6E 17,730 16,390 15,220 9,390 6,950 4,770 3,930 BH*030X6 CS18K6E 26,190 23,970 21,800 12,570 8,880 6,120 5,110 BH*032X6 CS20K6E 28,600 26,160 23,750 13,740 10,300 7,050 5,370 BH*040X6 CS27K6E 38,980 35,030 31,180 18,240 13,290 10,500 7,700 BH*050X6 CS33K6E 39,800 38,760 34,810 20,760 16,200 11,800 10,000
R-404A/507
Model
BH*005X6 RST45C1E 5,540 5,060 4,610 2,950 2,210 1,470 1,080 BH*008X6 RST55C1E 6,530 5,970 5,410 3,450 2,670 2,070 1,820 BH*009X6 RST64C1E 7,830 7,200 6,580 4,310 3,390 2,580 2,250
BH*010X6
BH*015X6 CS10K6E 12,150 11,110 10,030 5,410 3,650 2,140 1,540 BH*020X6 CS12K6E 14,270 12,980 11,550 6,460 4,410 2,580 1,660 BH*025X6 CS14K6E 15,430 14,450 13,230 8,100 5,760 3,860 2,990 BH*030X6 CS18K6E 23,000 21,020 18,970 10,810 7,100 4,940 4,140 BH*032X6 CS20K6E 24,840 22,790 20,580 11,490 8,260 5,270 3,630 BH*040X6 CS27K6E 35,150 31,240 27,520 15,210 11,290 8,920 6,550 BH*050X6 CS33K6E 35,200 34,060 30,530 19,000 14,100 10,400 9,010
Compressor
Compressor
30°F 25°F 20°F 0°F -10°F -20°F -25°F
RS70C1E 8,790 8,290 7,680 4,760 3,430 2,230 1,570
30°F 25°F 20°F 0°F -10°F -20°F -25°F
RS70C1E 7,700 7,140 6,590 4,080 3,010 1,680
Capacity BTUH @ 100°F Ambient Suction Temperature
Capacity BTUH @ 110°F Ambient Suction Temperature
* = T for Outdoor, N for Indoor, S for Beacon II™ † = RS compressor not suitable for R-507
6
HERMETIC COMPRESSORS Performance Data - Low Temperature (R-404A/507)
R-404A/507
Model
BH*011L6 CF04K6E 7,030 6,240 5,370 3,850 3,330 2,630 BH*014L6 CF06K6E 10,500 9,380 7,830 6,090 4,890 4,080 BH*019L6 CF06K6E 12,100 10,180 8,910 6,580 5,530 4,570 BH*025L6 CF09K6E 15,550 14,500 12,700 9,000 7,560 6,230 BH*031L6 CF12K6E 18,840 17,800 15,140 11,540 9,790 8,070
R-404A/507
Model
BH*011L6 CF04K6E 6,840 5,750 4,920 3,650 3,020 2,360 BH*014L6 CF06K6E 9,900 8,840 7,750 5,670 4,710 3,680 BH*019L6 CF06K6E 11,400 10,100 8,750 6,040 5,030 4,150 BH*025L6 CF09K6E 15,400 13,700 12,000 8,300 6,950 5,750 BH*031L6 CF12K6E 17,690 16,800 14,360 10,910 9,170 7,470
R-404A/507
Model
BH*011L6 CF04K6E 6,310 5,170 4,460 3,300 2,660 2,070 BH*014L6 CF06K6E 9,310 8,280 7,280 5,280 4,350 3,510 BH*019L6 CF06K6E 10,700 9,430 8,170 5,810 4,570 3,700 BH*025L6 CF09K6E 14,500 12,800 11,200 8,130 6,410 5,220 BH*031L6 CF12K6E 17,600 15,090 13,410 10,700 9,040 7,320
R-404A/507
Model
BH*011L6 CF04K6E 5,240 4,450 3,620 2,630 2,100 – BH*014L6 CF06K6E 8,310 7,340 6,420 4,580 3,730 2,990 BH*019L6 CF06K6E 9,330 8,170 7,040 4,920 3,980 3,090 BH*025L6 CF09K6E 12,700 11,400 9,900 7,030 5,760 4,590 BH*031L6 CF12K6E 15,700 14,000 12,400 9,250 7,690 6,100
* = T for Outdoor, N for Indoor, S for Beacon II™
Compressor
Compressor
Compressor
Compressor
Capacity BTUH @ 90°F Ambient Suction Temperature
0°F -5°F -10°F -20°F -25°F -30°F
Capacity BTUH @ 95°F Ambient Suction Temperature
0°F -5°F -10°F -20°F -25°F -30°F
Capacity BTUH @ 100°F Ambient Suction Temperature
0°F -5°F -10°F -20°F -25°F -30°F
Capacity BTUH @ 110°F Ambient Suction Temperature
0°F -5°F -10°F -20°F -25°F -30°F
7
HERMETIC COMPRESSORS Performance Data - Medium & High Temperature (R-22)
R-22 Model Compressor
BH*005H2 ART82C1 7,470 5,640 5,090 4,610 4,170 3,740 2,940 BH*008H2 RS64C2 10,690 8,990 8,080 7,310 6,610 5,850 4,540 BH*010H2 RS70C1 11,360 10,100 8,620 7,730 6,840 6,070 4,280 BH*015H2 CR18KQ 14,580 12,910 11,350 9,910 8,100 5,650 BH*020H2 CR24KQ 24,360 19,930 17,760 15,650 13,650 11,640 8,560
BH*029M2 CR37KQ 26,210 23,630 21,300 18,870 16,620 11,700
BH*030H2 CR37KQ 41,190 33,300 29,500 25,830 22,330 19,040 13,210 BH*040H2 CR53KQ 57,430 46,140 40,790 35,620 30,740 26,150 18,100 BH*050H2 CRN-0500 64,770 52,240 46,250 40,490 35,010 29,860 20,740
R-22 Model Compressor
BH*005H2 ART82C1 7,170 5,410 4,870 4,410 3,990 3,580 2,790 BH*008H2 RS64C2 10,280 8,540 7,740 6,980 6,310 5,580 4,320 BH*010H2 RS70C1 10,870 9,120 8,150 7,350 6,490 5,740 3,870 BH*015H2 CR18KQ 13,830 12,210 10,670 9,260 7,510 5,130 BH*020H2 CR24KQ 23,190 18,980 16,910 14,900 12,990 11,090 8,150 BH*029M2 CR37KQ 25,100 22,780 20,270 17,880 15,450 10,900 BH*030H2 CR37KQ 38,230 31,710 28,090 24,610 21,260 18,140 12,580 BH*040H2 CR53KQ 54,690 43,950 38,840 33,930 29,270 24,920 17,240 BH*050H2 CRN-0500 61,680 49,760 44,050 38,560 33,340 28,440 19,750
40°F 30°F 25°F 20°F 15°F 10°F 0°F
40°F 30°F 25°F 20°F 15°F 10°F 0°F
Capacity BTUH @ 90°F Ambient Suction Temperature
Capacity BTUH @ 95°F Ambient Suction Temperature
R-22 Model Compressor
BH*005H2 ART82C1 6,850 5,200 4,680 4,430 3,990 3,410 – BH*008H2 RS64C2 9,850 8,160 7,400 6,660 5,970 5,310 – BH*010H2 RS70C1 10,380 8,690 7,820 6,910 6,140 5,410 – BH*015H2 CR18KQ 13,070 11,500 10,000 8,600 6,890 4,410 BH*020H2 CR24KQ 22,030 18,030 16,070 14,160 12,340 10,540 7,740
BH*029M2 CR37KQ 23,980 21,720 19,260 16,910 14,470
BH*030H2 CR37KQ 37,270 30,130 26,690 23,380 20,200 17,220 11,950 BH*040H2 CR53KQ 51,960 41,760 36,890 32,240 27,820 23,670 16,390 BH*050H2 CRN-0500 58,600 47,270 41,850 36,630 31,680 27,020 18,760
R-22 Model Compressor
BH*005H2 ART82C1 6,240 4,960 4,430 4,010 3,550 3,190 – BH*008H2 RS64C2 8,930 7,820 6,710 6,020 5,390 4,770 – BH*010H2 RS70C1 9,490 8,250 6,950 6,170 5,440 4,380 – BH*015H2 CR18KQ 11,590 10,100 8,230 6,880 5,650 – BH*020H2 CR24KQ 19,770 16,180 14,410 12,680 11,000 9,400 6,490
BH*029M2 CR37KQ 21,750 19,600 17,030 14,730 12,520
BH*030H2 CR37KQ 33,900 27,120 23,870 20,760 17,820 15,080 10,350 BH*040H2 CR53KQ 48,390 38,470 33,780 29,320 25,120 21,230 14,550 BH*050H2 CRN-0500 54,770 43,730 38,490 33,470 28,740 24,340 16,760
* = T for Outdoor, N for Indoor, S for Beacon II™
40°F 30°F 25°F 20°F 15°F 10°F 0°F
40°F 30°F 25°F 20°F 15°F 10°F 0°F
Capacity BTUH @ 100°F Ambient Suction Temperature
Capacity BTUH @ 110°F Ambient Suction Temperature
Hermetic Compressors
8
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