Body Solid G3S User Manual

Page 1
Body-Solid
®
Assembly Instructions
Page 2
STEP
1
Be careful to assemble all components in the sequence they are presented.
NOTE: Finger tighten all hardware in this step. Do Not
A. Attach Frame Leveler (8) to Main Base Frame (A) as shown.
Attach Main Base Frame (A) to Rear Base Frame (B) and Rear Vertical Frame (C) using:
Two 43 (3/8”x 2 3/4” hex head bolt) Two 55 (3/8” washer) Two 51 (3/8” nylon lock nut) and Two 63 (3/8”x 2 3/4” carriage bolt) Two 51 (3/8” nylon lock nut)
B. Attach three End Caps (4) to Main Base Frame (A).
Attach two Foot Caps (6) to the ends of Rear Base Frame (B). Attach End Cap (4) to the top of Rear Vertical Frame (C).
C. Attach Angled Vertical Frame (D) to Main Base Frame (A) using:
Two 43 (3/8”x 2 3/4” hex head bolt) Two 51 (3/8” nylon lock nut)
wrench tighten until end of step 4.
D. Attach Top Frame (E) and Flat Plate (70) to Angled Vertical Frame (D) using:
Two 42 (3/8”x 3” hex head bolt) Two 51 (3/8” nylon lock nut)
E. Connect Top Frame (E) and Flat Plate (65) to Rear Vertical Frame (C) using:
Two 62 (3/8”x 2 1/2” hex head bolt)*
*Note: Hex head bolts (62) go into threaded housing inside Top Frame (E)
mm
Inch
Page 3
STEP
1
Page 4
STEP
2
Be careful to assemble all components in the sequence they are presented.
NOTE: Finger tighten all hardware in this step. Do Not
A. Attach one End Cap (4) to the front of Top Frame (E).
Attach one End Cap (4) to the small horizontal arm sticking out of the Angled Vertical Frame (D) as shown.
B. Attach Front Frame (F) to Main Base Frame (A) using:
One 62 (3/8”x 2 1/2” hex head bolt)* Two 55 (3/8” washer) One 51 (3/8” nylon lock nut)
Attach Flat End Cap (2) into the opening in the Front Frame (F).
*NOTE: Only use one bolt (62) as shown. You will need the other hole open for step 3.
C. Insert two Thin Nylon Bushings (7) into Back Pad Adjuster (G).
Attach Back Pad Adjuster (G) to Angled Vertical Frame (D) using:
Two 40 (1/2” x 3” hex head bolt) Two 54 (1/2” washer) Two 50 (1/2” nylon lock nut)
wrench tighten until end of step 4.
mm
Inch
Page 5
STEP
2
Page 6
STEP
3
Be careful to assemble all components in the sequence they are presented.
NOTE: Finger tighten all hardware in this step. Do Not
A. Attach Seat Frame (H) and Flat Plate (70) to Angled Vertical Frame (D) using:
Two 42 (3/8” x 3” hex head bolt) Two 55 (3/8” washer) Two 51 (3/8” nylon lock nut)
B. Attach Seat Frame (H) to Main Base Frame (A) using:
One 43 (3/8” x 2 3/4” hex head bolt) Two 55 (3/8” washer) One 51 (3/8” nylon lock nut)
C. Insert two Thick Nylon Bushing (64) into Seat Frame (H) as shown.
D. Attach Leg Extension (J) to Seat Frame (H) with the pre-installed Shaft (99) as shown, and
using:
Two 30 (1/4” x 9/16” allen bolt) Two 31 (1/4” washer)
Tighten the two Allen Screws (76) in Seat Frame (H) to lock down Shaft (99). Insert one End Cap (4) into Seat Frame (H) as shown.
wrench tighten until end of step 4.
E. Attach two Foam Rollers (19) to Leg Extension (J) using Foam Roller Bar (K) and two
1” Round End Cap (9) as shown. Insert Two End Cap (4) into Leg Extension (J) as shown.
F. Check to make sure Rubber Stop (85) and Jam Nut (84) are attached to Seat Frame (H)
as shown.
mm
Inch
Page 7
STEP
3
Page 8
STEP
4
Be careful to assemble all components in the sequence they are presented.
A. Place two Weight Stack Risers (27) and two Rubber Donuts (11) onto Main Base Frame (A)
over the two widest openings. Slide two Chrome Guide Rods (M) through the Rubber Donuts (11), two Weight Stack Risers (27), and into Main Base Frame (A).
B. Slide fifteen Weight Stack Plates (26) onto the two Chrome Guide Rods (R). Make sure the holes
in the Weight Stack Plates (26) are facing forward as shown.
C. Connect Top Plate (20) to Selector Rod (21) using:
One 46 (3/8” x 1 1/2” socket head bolt)
D. Slide Top Plate (20) and Selector Rod (21) onto Guide Rods (M).
NOTE: Make sure that the Round Bolt (46) is facing forward as shown.
E. Slide two Shaft Collars (13) onto Guide Rods (M).
F. Insert two Guide Rods (M) into Top Weight Stack Frame (N).
Attach Top Weight Stack Frame (N) and Flat Plate (70) to Top Frame (E) using:
Two 42 (3/8” x 3” hex head bolt) Two 51 (3/8” nylon lock nut)
Insert two End Caps (4) into the sides of the Top Weight Stack Frame (N) as shown.
G. Secure two Shaft Collars (13) into Top Weight Stack Frame (N). Tighten allen head screws in
each Shaft Collar (13).
NOTE: You should now wrench tighten all bolts and nuts on the main frame unit.
mm
Inch
Page 9
STEP
4
Page 10
STEP
5
Be careful to assemble all components in the sequence they are presented.
NOTE: You will need to loosen two Allen Screws (76) inside Seated Press Arm Support (P) to remove Shaft (71)
A. Attach Seated Press Arm Support (P) to Top Frame (E) with Shaft (71). TIghten Allen Screws (76)
in Seated Press Arm Support (P). Oilite Bushings (74) are pre-installed.
NOTE: You will need to loosen two Allen Screws (76) inside Seated Press Arms (Q) to remove Shaft (72)
B. Attach Seated Press Arms (Q) to Seated Press Arm Support (P) with Shaft (72). Tighten Allen
Screws (76) inside Seated Press Arms (Q). Plastic Bushings (75) are pre-installed. Make sure Pop Pin (77) in Seated Press Arms (Q) is fully Press Arm Support (P).
C. Attach two Flat End Caps (2) to the top of the Seated Press Arm Support (P).
Attach two End Caps (5) to the top of the Seated Press Arm (Q).
engaged into selector hole in Seated
D. Attach the Right Seated Press Handle (R) to the Seated Press Arm (Q) as shown using:
Three 80 (3/8” x 5/8” allen bolt) Three 56 (3/8” curved washer)
Tighten the three Allen Bolts (80). Insert two Round End Caps (100) and one Small Round End Cap (28) into Right Seated Press Handle (R) as shown.
E. Attach the Left Seated Press Handle (L) to the Seated Press Arm (Q) as shown using:
Three 80 (3/8” x 5/8” allen bolt) Three 56 (3/8” curved washer)
Tighten the three Allen Bolts (80). Insert two Round End Caps (100) and one Small Round End Cap (28) into Left Seated Press Handle (L) as shown.
mm
Inch
10
Page 11
STEP
5
11
Page 12
STEP
6
Be careful to assemble all components in the sequence they are presented.
A. Attach two End Caps (5) to the top and bottom of Back Pad Frame (S).
Attach End Cap (4) to the end of Adjustable Back Pad Frame (T).
B. Attach Back Pad (U) to Back Pad Frame (S) using:
Two 45 (5/16” x 1 3/4” hex head bolt)* Two 59 (5/16” spring lock washer)
Two 58 (5/16” washer) *Do NOT over-tighten these bolts. Tighten these bolts until spring lock washer is flat. Over - tightening these bolts will cause T - nuts in pads to strip out.
C. Attach Back Pad Frame (S) to Adjustable Back Pad Frame (T) using:
One 80 (3/8” x 5/8” round allen head bolt)*
One 57 (3/8” x 3/4” O.D. washer)
Insert Pop Pin (78) as shown. Two Oilite Bushings (82) are pre-installed.
*Tighten allen bolt.
D. Slide Adjustable Back Pad Frame (T) into Back Pad Adjuster (G), and hold in place with Pop Pin (79).
mm
Inch
12
Page 13
STEP
6
13
Page 14
STEP
7
Be careful to assemble all components in the sequence they are presented.
A. Attach Flat End Cap (2) to the bottom of the Adjustable Seat Pad Frame (V).
Attach two End Caps (5) to the front and back of the Adjustable Seat Pad Frame (V).
B. Attach Seat Pad (W) to the Adjustable Seat Pad Frame (V) using:
Two 45 (5/16” x 1 3/4” hex head bolt)*
Two 59 (5/16” spring lock washer)
Two 58 (5/16” washer) *Do NOT over-tighten these bolts. Tighten these bolts until spring lock washer is flat. Over - tightening these bolts will cause T - nuts in pads to strip out.
C. Slide Adjustable Seat Pad Frame (V) into Seat Pad Frame (H), and hold in place with Pop Pin (79).
D. Attach two Foam Rollers (19) to the front of the Adjustable Seat Pad Frame (V) using Foam Roller
Shaft (K) and two 1” Round End Cap (9) as shown.
E. Attach Left Leg Hold Down (AA) and Right Leg Hold Down (AB) to Angled Vertical Frame (D)
using:
Two 42 (3/8” x 3” hex head bolt)*
Two 51 (3/8” nylon lock nut)
*
Tighten these two 3/8” bolts.
F. Attach two Foam Rollers (19) to Left Leg Hold Down (AA) and Right Leg Hold Down (AB) and
hold on with 1” Round End Cap (9) as shown.
mm
Inch
14
Page 15
STEP
7
15
Page 16
STEP
8
Be careful to assemble all components in the sequence they are presented.
NOTE: Leave all pulley bolts hand tight until step 13
A. Install Pulley (A3) into Seated Press Arm Support (P) as shown using:
One 41 (3/8” x 7” hex head bolt)
Two 57 (3/8” washer x 3/4” o.d.)
Two 17 (spacer sleeve)
One 51 (3/8” nylon lock nut)
B. Install Pulley (A5) into Seated Press Arm Support (P) as shown using:
One 41 (3/8” x 7” hex head bolt)
Two 57 (3/8” washer x 3/4” o.d.)
Two 17 (spacer sleeve)
One 51 (3/8” nylon lock nut)
C. Install Pulley (A8) into the pulley flange on Top Weight Stack Frame (N) as shown using:
One 44 (3/8” x 1 3/4” hex head bolt)
Two 55 (3/8” washer)
One 51 (3/8” nylon lock nut)
mm
Inch
16
Page 17
STEP
8
17
Page 18
STEP
9
Be careful to assemble all components in the sequence they are presented.
High Pulley Cable (66)
Ball Stop End
4270mm 14’
Note: All Pulleys in this step are 4 1/4” diameter, except where noted in step 8B. Leave all pulley bolts hand tight until step 13 is completed.
A. See diagram 1. Begin at the high pulley station. Route the metal ball end of the High Pulley Cable (66)
up
and through the opening where Pulley (A1) will be installed and then down through the next
opening where Pulley (A2) will be installed.
B. See diagram 2. Install 3 1/2” diameter Pulley (A1) under Cable (66) and into Top Frame (E) as shown
using:
One 43 (3/8” x 2 3/4” hex head bolt)
Two 15 (pulley spacer)
One 51 (3/8” nylon lock nut)
C. See diagram 2. Install Pulley (A2) under Cable (66) and into Top Frame (E) as shown using:
One 44 (3/8” x 1 3/4” hex head bolt)
Two 55 (3/8” washer)
One 51 (3/8” nylon lock nut)
D. See diagram 1. Route Cable (66) over the top and around pre-installed Pulley (A3) as shown.
Route Cable (66) around Pulley (A4) and install Pulley (A4) into Angled Vertical Frame (D) as shown in
diagram 2 using:
One 43 (3/8” x 2 3/4” hex head bolt)
Two 15 (pulley spacer)
One 51 (3/8” nylon lock nut)
Metal Ball End
E. See diagram 1. Route Cable (66) between Pulley (A3) and pre-installed Pulley (A5).
Route Cable (66) over
Route Cable (66) down
And pull entire length of Cable through.
F. See Diagram 3. Attach Seated Press Shroud (Z) to Seated Press Arm Support (P) using:
Four 73 (1/8” x 3/8” screw)
the top and around Pulley (A5) and back through Angled Vertical Frame (D).
through the small arm sticking out of the Angled Vertical Frame (D).
mm
Inch
18
Page 19
Diagram 1
Cable Installation
3 1/2” diameter pulley
Start at high pulley station by inserting the Metal Ball End here.
STEP
9
High Pulley
Cable
Diagram 2
Pulley Installation
3 1/2” diameter
pulley
Diagram 3
Shroud Installation
19
Page 20
STEP
10
Be careful to assemble all components in the sequence they are presented.
High Pulley Cable (66)
Ball Stop End
4270mm 14”
Note: All Pulleys in this step are 4 1/4” diameter. Leave all pulley bolts hand tight until step 13 is completed.
A. See Diagram 2. Install Pulley (A6) under Cable (66) and into Angled Vertical Frame (D) using:
One 43 (3/8” x 2 3/4” hex head bolt) Two 15 (pulley spacer) One 51 (3/8” nylon lock nut)
Cable (66) should be hanging down through the small arm sticking out of the Angled Vertical Frame (D).
B. See Diagram 1. Route Cable (66) through the top of the Double Pulley Holder (X).
Install Pulley (A7) using:
One 44 (3/8” x 1 3/4” hex head bolt) One 51 (3/8” nylon lock nut)
C. See Diagram 1. Route Cable (66) up through the hole in Top Frame (E), over pre-installed
Pulley (A8), and down
through Top Weight Stack Frame (N) and toward weight stack.
Metal Ball End
D. See Diagram 1A. The Metal Ball End of Cable (66) should be hanging just above the weight
stack. Remove Bolt (23) from Selector Rod Top Bolt (22), slide Metal Ball End of Cable (66) through Selector Rod Top Bolt (22). Attach Cable End Shaft (38) and securely tighten Allen Screw (39). Pull Cable (66) tight, so Cable End Shaft (38) fits securely inside Selector Rod Top Bolt (22). Reinstall Bolt (23) in Selector Rod Top Bolt (22).
NOTE: Make sure the Selector Rod Top Bolt (22) is threaded inside Selector Rod (21) at least one half inch. Make sure Spring Lock Washer (24) is in place and wrench tighten Jam Nut (25).
mm
Inch
20
Page 21
Diagram 1
Cable Installation
STEP
10
Start by installing pulley (A6).
Diagram 2
Pulley Installation
Lat
Pulldown
Cable
!
Selector Rod Top Bolt (22) must be threaded a minumum of 1/2” into the Selector Rod (21), and Jam Nut (25) tightened securely against spring lock washer (24) to ensure proper connection. Check the Jam Nut (25) once a week to make sure it is tight.
WARNING
Diagram 1A
!
21
Page 22
STEP
11
Be careful to assemble all components in the sequence they are presented.
Low Pulley Cable (67)
Ball Stop End
Small Ball End
3730 mm
Note: All Pulleys in this step are 4 1/4” diameter, except where noted in step 10B. Leave all pulley bolts hand tight until step 13 is completed.
A. See Diagram 1. Insert small ball end of Low Pulley Cable (67) into the opening in Leg Extension (J),
where pulley (B1) will be installed. Insert Cable (67) into and through Seat Frame (H). Insert Cable (67) into and through Angled Vertical Frame (D) and pull entire length of Cable (67) through.
B. See Diagram 2. Install 3 1/2” diameter Pulley (B1), over
shown using:
One 43 (3/8” x 2 3/4” hex head bolt) Two 15 (pulley spacer) One 51 (3/8” nylon lock nut)
C. See Diagram 2. Install Pulley (B2), over Cable (67) and into Seat Frame (H) as shown using:
One 43 (3/8” x 2 3/4” hex head bolt) Two 15 (pulley spacer) One 51 (3/8” nylon lock nut)
D. See Diagram 1. Route Cable (67) through the pulley holder mounted on Main Base Frame (A).
E. See Diagram 2. Install Pulley (B3), over
Base Frame (A) using:
One 44 (3/8” x 1 3/4” hex head bolt) Two 55 (3/8” washer) One 51 (3/8” nylon lock nut)
Cable (67) and into the pulley holder mounted on Main
12’ 3”
Cable (67) and into Leg Extension (J) as
mm
Inch
22
Page 23
Diagram 1
Cable Installation
Start here at Leg Extension by inserting the Small Ball End here.
STEP
11
Low Pulley
Cable
Diagram 2
Pulley Installation
3 1/2” diameter
pulley
23
Page 24
STEP
12
Be careful to assemble all components in the sequence they are presented.
Low Pulley Cable (67)
Ball Stop End
3730 mm
12’ 3”
Small Ball End
Short Cable (68)
Stamped Eye End
757 mm
Note: All Pulleys in this step are 4 1/4” diameter. Leave all pulley bolts hand tight until step 13 is completed.
A. See Diagram 1. Route Cable (67) up and through Double Pulley Holder (X). Route Cable (67)
around Pulley (B4) and install Pulley (B4) using:
One 44 (3/8” x 1 1/2” hex head bolt) One 51 (3/8” nylon lock nut)
B. See Diagram 1. Route Cable (67) through Pulley Holder (Y). Route Cable (67) around Pulley (B5)
and install Pulley (B5) using:
One 44 (3/8” x 1 1/2” hex head bolt) One 51 (3/8” nylon lock nut)
2’ 6”
Stamped Eye End
C. Insert Cable (67) through Angled Vertical Frame (D) and install Pulley (B6) under Cable (67) as
shown using:
One 43 (3/8” x 2 3/4” hex head bolt) Two 15 (nylon bushing) One 51 (3/8” nylon lock nut)
D. See Diagram 1A. Attach Short Cable (68) to Main Base Frame (A) using:
One 43 (3/8” x 2 3/4” hex head bolt) One 55 (3/8” washer) One 51 (3/8” nylon lock nut)
F. See Diagram 1A. Attach the other end of Cable (68) to the hook on the bottom of Pulley
Holder (Y).
mm
Inch
24
Page 25
Diagram 1A
Diagram 1
Cable Installation
STEP
12
Start here
by routing cable around Pulley (B4).
Low Pulley
Cable
Diagram 2
Pulley Installation
25
Page 26
STEP
13
Be careful to assemble all components in the sequence they are presented.
NOW IS THE TIME TO MAKE ALL NECESSARY
CABLE ADJUSTMENTS
After cable installation is complete you must check all cables for proper tension. Obvious signs that cable tension problems exist include:
c Top Plate (20) does not rest directly on the top Weight Stack Plate (26).
c The holes in the Selector Rod (21) do not line up with holes in the Weight Stack Plates (26).
c Cable(s) are sloppy and there is no resistance from the weight stack for the first few
inches of the exercise.
There are Five areas for cable adjustment on the G3S:
A. Selector Rod Top Bolt (22)
B. Two adjustments in Double Pulley Holder (X).
C. Two Rubber Stops (85) one on Angled Vertical Frame (D) and one on Seat Frame (H).
SEE NOTE 1 ON PAGE 27
If there is to much tension, and the Top Plate (20) is not resting directly on top of the weight stack plates:
1st. -Tighten Rubber Stop (85).
2nd. -Move Pulley (B4) down
Pulley (A7) up
If there is to much play or excessive slack;
1st. -Loosen Rubber Stop (85).
2nd. -Move Pulley (B4) up
Pulley (A7) down
3rd. -Screw the Selector Rod Top Bolt (22) farther into the Selector Rod (21) of the weight stack.
NOTE: Cables should be inspected daily and adjusted periodically to ensure safe and smooth operation.
NOTE: After cable adjustment is complete, you should now wrench tighten all bolts. Do NOT re-tighten any pad bolts.
to a higher hole in Double Pulley Holder (X).
to a lower hole in Double Pulley Holder (X), or move
to a higher hole in Double Pulley Holder (X), or move
to a lower hole in Double Pulley Holder (X).
26
Page 27
STEP
13
NOTE 1
Check Jam Nut (25) weekly to be sure it is tight and locked onto the Selector Rod (22).
!
Selector Rod Top Bolt (22) must be threaded a minumum of 1/2” into the Selector Rod (22), and Jam Nut (25) tightened securely against spring lock washer (21) to ensure proper connection.
WARNING
!
27
Page 28
G3S Mainframe Parts List
KEY# QTY PART# DESCRIPTION
A B C D E F G H J K L M N P Q R S T V X Y Z AA AB
1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1
G3SMBF-A G3SRBF-B G3SRVF-C G3SAVF-D G3STF-E G3SFF-F G3SBPA-G G3SSF-H G3SLE-J G3SFRB-K G3SLSPH-L G3SCGR-M G3STWSF-N G3SSPAS-P G3SSPA-Q G3SRSPH-R G3SBPF-S G3SABPF-T G3SSPF-V G3SDPH-X G3SPH-Y G3SSPS-Z G3SLLHD-AA G3SRLHD-AB
MAIN BASE FRAME REAR BASE FRAME REAR VERTICAL FRAME ANGLED VERTICAL FRAME TOP FRAME FRONT FRAME BACK PAD ADJUSTER SEAT FRAME LEG EXTENSION FOAM ROLLER BAR LEFT SEATED PRESS HANDLE CHROME GUIDE ROD TOP WEIGHT STACK FRAME SEATED PRESS ARM SUPPORT SEATED PRESS ARM RIGHT SEATED PRESS HANDLE BACK PAD FRAME ADJUSTABLE BACK PAD FRAME SEAT PAD FRAME DOUBLE PULLEY HOLDER PULLEY HOLDER SEATED PRESS SHROUD LEFT LEG HOLD DOWN RIGHT LEG HOLD DOWN
Part numbers are required when ordering parts.
28
Page 29
G3S Hardware List
KEY# QTY PART# DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39
1 4 2 5 6 2 2 1 6 1 2 3 2 3 12 4 4 11 6 1 1 1 1 1 1 15 2 6 1 2 2 2 2 1 1 1 1 1
JACN.19 JFEC1.75 JPW3 JCEC1.8 JCEC12 JFC22 JNB22 JFL22 JFREC2.5 JRP2450 JRD2.5 JWSS22 JSC1.37X.75 JPP3.5W.75 JPB.56X.37 JSNAP3 JSB.5 JPP4.25W.75 JFOAM48 JTP10 JSR20 JSRTB.5 JHEX.37X.87FTB JWSW.5 JJN.5 JSP10 JWSR4.87 JREC1.25 JSH3X.5 JRAB.25X.56FTB JWSW.25X.62 JRR1.37X1.125 JB1.25X.5 JWB JWBH JWBB JAS.125X.25 JCES.75
ACORN CAP NUT 3/16” ID -PREINSTALLED FLAT END CAP 1 3/4” x 1 3/4” PLASTIC WASHER 3” 2” X 2” X 1.8” CONVEX END CAP 1” X 2” CONVEX END CAP FOOT CAP 2” X 2” NYLON BUSHING 2” X 2” FRAME LEVELER 2” X 2” FOAM ROLLER END CAP 2.5” OD X 1” ID RUBBER PAD 1 1/2” X 1 1/2” RUBBER DONUT 2 1/2” WEIGHT STACK SHIM 2” X 2” SHAFT COLLAR 1 3/8” OD 3/4 ID 1.5” L PLASTIC PULLEY 3 1/2” X 3/4” PULLEY SPACER 9/16” OD X 3/8” ID X 5/8” L (15mm X 9mm X 17mm) SNAP LINK 3 1/4” SPACER SLEEVE 1/2” OD X 7/16” ID X 7/8” L PLASTIC PULLEY 4 1/4” X 3/4” FOAM ROLLER 4” X 8” TOP PLATE (10 lbs.) SELECTOR ROD (20 selector holes) SELECTOR ROD TOP BOLT 1/2” X 2” FULL THREAD HEX HEAD BOLT 3/8” X 7/8” FULL THREAD SPRING LOCK WASHER 1/2” JAM NUT 1/2” WEIGHT PLATE 10lbs WEIGHT STACK RISER 4 7/8”L ROUND END CAP 1” SHAFT 3” X 1/2” ROUND ALLEN BOLT 1/4” X 9/16” FULL THREAD WASHER 1/4” ID X 5/8” OD RETAINING RING 1 3/8” OD X 1 1/8” ID BUSHING 1 1/4” OD X 1/2” ID WATER BOTTLE WATER BOTTLE HOLDER WATER BOTTLE BRACKET ALLEN SCREW 1/8” X 1/4” CABLE END SHAFT 3/4” L
Part numbers are required when ordering parts.
29
Continued on next page
Page 30
G3S Hardware
KEY# QTY PART# DESCRIPTION
(continued)
40 41 42 43 44 45 46 47 50 51 54 55 56 57 58 59 60 61 62 63 64 65 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 93 94 99 100
2 2 8 12 6 4 1 1 2 31 2 14 6 5 4 4 1 1 3 2 2 1 3 1 1 6 2 2 5 1 1 2 7 2 2 1 2 2 2 1 1 4
JHEX.5X3PTB JHEX.37X7PTB JHEX.37X3PTB JHEX.37X2.75PTB JHEX.37X1.5PTB JHEX.31X1.75PTB JSHB.37X1.5FTB JWSW.43 JNLN.5 JNLN.37 JWFLT.5 JWFLT.37 JWC.37 JWFLT.37X.75 JWFLT.31 JWSW.31 JPIN4.25 JSCH.18 JHEX.37X2.5PTB JCB.37X2.75PTB JTNB2X2 JFP2X4 JFP2X5.5 JSH.75X6.5 JSH.75X9.5 JS.125X.37 JOB1.37X.75 JPB1.5X.75 JAS.31X.31 JBHPP3.75 JBHPP6.5 JTSPP3 JRAH.37X.62FTB JFAH.31X.37FTB JOB.75X.5 JFAH.37X.5FTB JJN.31 JRS2.5 JWFLT.125 JWSPLY JSH.5X3 REC1.5
HEX HEAD BOLT 1/2” X 3” PARTIAL THREAD HEX HEAD BOLT 3/8” X 7” PARTIAL THREAD HEX HEAD BOLT 3/8” X 3” PARTIAL THREAD HEX HEAD BOLT 3/8” X 2 3/4” PARTIAL THREAD HEX HEAD BOLT 3/8” X 1 1/2” PARTIAL THREAD HEX HEAD BOLT 5/16” X 1 3/4” PARTIAL THREAD SOCKET HEAD BOLT 3/8” X 1 1/2” FULL THREAD SPRING LOCK WASHER 7/16” NYLON LOCK NUT 1/2” NYLON LOCK NUT 3/8” WASHER 1/2” WASHER 3/8” CURVED WASHER 3/8” WASHER 3/8” X 3/4” O.D. WASHER 5/16” SPRING LOCK WASHER 5/16” WEIGHT STACK PIN 5 1/2”L STEEL CHAIN 3/16” HEX HEAD BOLT 3/8” X 2 1/2” PARTIAL THREAD CARRIAGE BOLT 3/8” X 2 3/4” PARTIAL THREAD THICK NYLON BUSHING 2” X 2” FLAT PLATE 2” X 4” FLAT PLATE 2” X 5 1/2” SHAFT 3/4” X 6 1/2” SHAFT 3/4” X 9 1/2” SCREW 1/8” X 3/8” FULL THREAD OILITE BUSHING 1 3/8” OD X 3/4” ID 5/8” L -PREINSTALLED PLASTIC BUSHING 1 1/2” OD X 3/4” ID 1” L -PREINSTALLED ALLEN SCREW 5/16” X 5/16” FULL THREAD FLAT POP PIN 3 3/4”L FLAT POP PIN 6 1/2”L T-SHAPED POP PIN 3”L ROUND ALLEN HEAD 3/8” X 5/8” FULL THREAD SOCKET HEAD BOLT 5/16” X 3/8” FULL THREAD OILITE BUSHING 3/4” OD X 1/2” ID 1/2” L -PREINSTALLED SOCKET HEAD BOLT 3/8” X 1/2” FULL THREAD JAM NUT 5/16” RUBBER STOP 2 1/2”L WASHER 1/8” WEIGHT STACK PIN LANYARD SHAFT 1/2” X 3” ROUND END CAP 1 1/2”
Part numbers are required when ordering parts.
30
Page 31
Pads List
KEY# QTY PART# DESCRIPTION
U W
1 1
G3SBP-U G3SSP-W
BACK PAD SEAT PAD
Cable List
KEY# QTY PART# DESCRIPTION
66 67 68
1 1 1
JHPC4155 JLPC4030 JSC595
HIGH PULLEY CABLE 4270 mm (14’) LOW PULLEY CABLE 3730 mm (12’ 3”) SHORT CABLE 757mm (2’ 6”)
Accessories List
KEY# QTY PART# DESCRIPTION
86 87 88 89 90 91 92 95
1 1 1 1 2 2 6 1
JG3SACH JG3SLB JG3SLRB JG3SLBP JFG8.5 JFG20.5 JFG5.5 JG3SAS
AB CRUNCH HARNESS LAT BAR LOW ROW BAR LAT BAR PAD FOAM GRIP 1 1/2” OD X 8 1/2” L FOAM GRIP 1 1/2” OD X 20 1/2” L FOAM GRIP 1 1/2” OD X 5 1/2” L ANKLE STRAP
Part numbers are required when ordering parts.
31
Page 32
EXPLODED VIEW
DIAGRAM
G3S
© Copyright 2003. Body-Solid. All rights reserved. Body-Solid reserves the right to change design and specifications when we feel it will improve the product.
Body-Solid machines maintain several patented and patent pending features and designs. All rights reserved on all design patents and utility patents.
32
Page 33
33
Loading...