Bodine Type 34B/SR-WX Instructions for Installation

Instructions for Installation and Operation
Bodine 12 or 24VDC Type 34B/SR-WX
Variable Speed Brushless DC
INTEGRAmotor
This apparatus is suitable for use in Class I, Division 2,
Specifications
Speed (RPM) .....................................................0.6-658
Torque (lb-in.).......................................................9-205
Gear Ratio Range ...........................................3.8:1 to 312.4:1
Power (HP)........................................... 1/5 (12V) or 1/4 (24V)
Control Input
Max. Continuous Amps ...............................19.0 (12V) or 11.0 (24V)
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07401116.A
TABLE OF CONTENTS
This manual contains the basic information needed to install and operate a Bodine INTEGRAmotor 34B4/SR-WX brushless DC gearmotor & control system that is certified for use in Class I Division 2 hazardous locations. This manual does not profess to cover all details or variations in equipment, nor to provide for every possible contingency associated with installation, operation, or maintenance. No warranty of fitness for purpose is expressed or implied. It is the responsibility of the user to determine whether the installation location is hazardous, and to what degree it is hazardous. Should further information be desired or should particular problems arise which are not covered sufficiently for the user’s purpose, the matter should be referred to the Bodine Electric Company.
IMPORTANT SAFETY PRECAUTIONS ..................................3
QUICK REFERENCE ..................................................4
PRODUCT SPECIFICATIONS ..........................................5
INSTALLATION .....................................................6
Step 1 – Mount the 34B4/SR-WX Gearmotor ..........................6
Step 2 – Remove the Control Enclosure Cover ........................8
Step 3 – Attach Conduit to Control Enclosure .........................8
Step 4 – Make Electrical Connections ...............................8
Step 5 – Attach the Control Enclosure Cover.........................10
Step 6 – Operate the 34B4/SR-WX Gearmotor .......................10
Step 7 – Control Calibration (Optional) ..............................11
TROUBLESHOOTING ...............................................13
WARRANTY .......................................................15
FIGURES
Figure 1 – Quick Reference for Installation and Operation ...............4
Figure 2 – Mounting Dimensions .....................................7
Figure 3 – Installed Conduit Hub .....................................8
Figure 4 – Location of Control Components and Connections. ............9
Figure 5 – 34B4/SR-WX Gearmotor Shown with Cover Attached ........11
RoHS COMPLIANCE
This document certifies that the Bodine Electric type 34B4/SR-WX gearmotor is manufactured with materials and processes that comply with European Directive 2011/65/EU on the Restriction of Hazardous Substances (RoHS).
© Copyright 2015 Bodine Electric Company. All rights reserved. All data subject to change without notice. Printed in U.S.A.
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IMPORTANT SAFETY PRECAUTIONS
The use of electric motors and gearmotors, like the use of all electronically powered equipment, is potentially hazardous. The degree of hazard can be greatly reduced by proper design, selection, installation, and use, but hazards cannot be completely eliminated. The reduction of hazard is the joint responsibility of the user, the manufacturer of the driven or driving equipment, and the manufacturer of the motor or generator.
The Bodine type 34B motor was evaluated by Underwriters Laboratories (UL) for compliance to UL standards 508C and
1004-1 and CSA standards C22.2 No. 14 and C22.2 No. 100. Motor construction recognition is documented in UL file E47177. The gearmotor is also a UL listed product, documented in UL file E474208 for hazardous locations. This product was also evaluated by Underwriters Laboratories for compliance to UL standard 1836, CSA standard C22.2 No. 213, and ISA standard 12.12.01. It is suitable for use in Class I, Division 2, Groups A, B, C, D hazardous locations and bears the mark shown above.
Please read through this operations manual in detail and observe those paragraphs with the safety alert symbol.
!
WARNING
This indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This indicates a potentially hazardous situation which,
CAUTION
if not avoided, may result in property damage.
!
WARNING/AVERTISSEMENT
Explosion hazard. Do not disconnect while the circuit is live or unless the area is known to be free of ignitable concentrations. Risque d’explosion – avant de deconnecter l’equipement, couper le courant ou s’assurer que l’emplacement est designe non dangereux.
!
WARNING/AVERTISSEMENT
Explosion hazard. Substitution of components may impair suitability for Class I, Division 2.
Risque d’explosion – La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Div. 2.
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3
QUICK REFERENCE
IMPORTANT
Read this manual completely and carefully before making any connections. Pay special attention to all warnings, cautions, and safety rules. Failure to follow the instructions could produce safety hazards which could injure personnel or damage the control, gearmotor, or other equipment. If you have any doubts about how to connect the control or gearmotor, refer to the detailed sections of this manual.
This apparatus is suitable for use in Class I, Division 2, Groups A, B, C, D, or unclassified (non-hazardous) locations.
1. Mount the gearmotor using the threaded holes in the face of the gearbox and couple the load mechanism to the gearmotor drive shaft.
2. Remove the cover of control enclosure.
3. Attach conduit to control enclosure using a UL listed conduit fitting.
4. Run wire through the conduit and connect to control circuit board.
5. Reinstall cover on control enclosure.
6. Turn on power and adjust speed with the potentiometer on the control enclosure.
1
6
2
3
4
5
Control enclosure cover (steps 2 and 5)
4
Direction Connector (jumper)
Figure 1 – Quick Reference for Installation and Operation
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PRODUCT SPECIFICATIONS
Parameter
Specification
GEARMOTOR OUTPUT
CONTROL INPUT
Wt.
(lbs)
Speed
(rpm)
Torque
(lb-in)
Gear Ratio
Volts
(VDC)
Max Cont.
Amps
GEARMOTOR OUTPUT
CONTROL INPUT
Wt.
(lbs)
Speed
(rpm)
Torque
(lb-in)
Gear
Ratio
HP
Volts
(VDC)
Max Cont.
Amps
Locations: Hazardous locations Class I, Division 2, Groups A, B, C, D or
Power Supply Voltage: 12-Volt models: 12 to 14 VDC
Ambient Temperature: -20º to 40º C (operating) Speed Regulation: 2% at 2500 RPM Speed Range (at high speed shaft or rotor): Acceleration Time: adjustable, 0.35 to 8.0 seconds
(non-hazardous) unclassified locations.
24-Volt models: 24 to 35 VDC
12.5:1 (200 to 2500 RPM) at rated load and rated supply voltage
Tables 1 and 2 list the current models available, which are all parallel shaft gearmotors. Other configurations of Bodine’s type 34B/SR gearmotor with different gear reducers are possible. Contact Bodine for details on those.
TABLE 1 - 12 Volt Models
Type
34B4BEBL/SR-WX4 11.6 0.6 to 8 205 312.4:1 1/5 12 19.0 34B4BEBL/SR-WX4 11.6 1.2 to 15 200 172.1:1 1/5 12 19.0 34B4BEBL/SR-WX4 11.6 2.0 to 26 185 97.5:1 1/5 12 19.0 34B4BEBL/SR-WX3 11.6 3.0 to 38 190 65.5:1 1/5 12 19.0 34B4BEBL/SR-WX3 11.6 3.6 to 46 185 54.7:1 1/5 12 19.0 34B4BEBL/SR-WX3 11.6 4.5 to 57 157 43.9:1 1/5 12 19.0 34B4BEBL/SR-WX3 11.6 6.7 to 99 106 29.7:1 1/5 12 19.0 34B4BEBL/SR-WX2 11.6 9.8 to 123 77 20.4:1 1/5 12 19.0 34B4BEBL/SR-WX2 11.6 14 to 181 46 13.8:1 1/5 12 19.0 34B4BEBL/SR-WX2 11.6 21 to 266 31 9.4:1 1/5 12 19.0 34B4BEBL/SR-WX2 11.6 36 to 455 18 5.5:1 1/5 12 19.0 34B4BEBL/SR-WX2 11.6 52 to 658 9 3.8:1 1/5 12 19.0
TABLE 2 - 24 Volt Models
HP
34B4BEBL/SR-WX4 11.6 0.6 to 8 205 312.4:1 1/4 24 11.0 34B4BEBL/SR-WX4 11.6 1.2 to 15 200 172.1:1 1/4 24 11.0 34B4BEBL/SR-WX4 11.6 2.0 to 26 185 97.5:1 1/4 24 11.0 34B4BEBL/SR-WX3 11.6 3.0 to 38 190 65.5:1 1/4 24 11.0 34B4BEBL/SR-WX3 11.6 3.6 to 46 185 54.7:1 1/4 24 11.0 34B4BEBL/SR-WX3 11.6 4.5 to 57 157 43.9:1 1/4 24 11.0 34B4BEBL/SR-WX3 11.6 6.7 to 99 106 29.7:1 1/4 24 11.0 34B4BEBL/SR-WX2 11.6 9.8 to 123 77 20.4:1 1/4 24 11.0 34B4BEBL/SR-WX2 11.6 14 to 181 46 13.8:1 1/4 24 11.0 34B4BEBL/SR-WX2 11.6 21 to 266 31 9.4:1 1/4 24 11.0 34B4BEBL/SR-WX2 11.6 36 to 455 18 5.5:1 1/4 24 11.0 34B4BEBL/SR-WX2 11.6 52 to 658 9 3.8:1 1/4 24 11.0
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Type
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