Bodine GTD10DIM, BLCD16DIM Installation Instructions Manual

GTD10DIM & BLCD16DIM
Installation Instructions
EMERGENCY LIGHTING CONTROL DEVICE
WHEN USING ELECTRICAL EQUIPMENT, BASIC
! IMPORTANT SAFEGUARDS !
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
ALL SERVICING SHOULD BE PERFORMED BY QUALIFIED PERSONNEL
• This product is intended for use with lighting fixtures controlled by an emergency panel. Any switching between backup power and utility power must be done upstream of this device.
• All wiring connections and mounting styles must be in accordance with the National Electrical Code (NEC), National Fire Protection Association (NFPA), National Electrical Safety Code, state and local codes, and any other regulations set forth by the local Authority Having Jurisdiction (AHJ).
• Per NFPA 70E, the use of Personal Protective Equipment (PPE) may be required. Check state and local codes.
• The load’s operating voltage must be the same as the emergency power input voltage.
• To reduce the risk of electrical shock, fire, and injury to persons:
1. Disconnect all sources of power before servicing,
2. Mount this device in locations and at heights where it will not be readily accessible to tampering by
unauthorized personnel,
3. Do not mount near gas or electric heaters,
4. Do not let any wires touch hot surfaces, and
5. Do not use outdoors (NEMA 1 rating only).
• The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
• Do not use this device for other than intended use. Generator or inverter supplied emergency panel is required (120 or 277 VAC, 50/60 Hz).
SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING:
SAVE THESE INSTRUCTIONS
CAUTION: THIS UNIT HAS MORE THAN ONE POWER SUPPLY CONNECTION POINT. TO REDUCE THE RISK OF ELECTRIC SHOCK, DISCONNECT ALL POWER SOURCES BEFORE INSTALLING OR SERVICING THIS UNIT.
SERVICE BY QUALIFIED PERSONNEL ONLY
NOTE: BEFORE INSTALLING THIS DEVICE, MAKE SURE THAT THE NECESSARY BRANCH CIRCUIT WIRING IS AVAILABLE. AN UNSWITCHED SOURCE OF NORMAL POWER IS REQUIRED. A SEPARATE CONNECTION TO A GENERATOR-SUPPLIED (OR CENTRAL INVERTER SYSTEM-SUPPLIED) CIRCUIT MUST ALSO BE PROVIDED.
02/25/19
Bodine © 2018 Signify Holding. All rights reserved.
236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax 901-853-5009 • www.bodine.com
SPECIFICATIONS
ELECTRICAL SPECIFICATIONS (GTD10DIM, BLCD16DIM)
NORMAL POWER SUPPLY VOLTAGE NORMAL POWER CURRENT DRAW NORMAL POWER OPERATING FREQUENCY
EMERGENCY POWER SUPPLY VOLTAGE EMERGENCY POWER CURRENT DRAW EMERGENCY POWER OPERATING FREQUENCY
FEEDBACK/DIMMER CONTACT SWITCHING CAPABILITY (DRY CONTACT OUTPUT)
RELAY CONTACT (BLCD16DIM) SPST
RELAY CONTACT (GTD10DIM) SPST
MECHANICAL SPECIFICATIONS
HOUSING:
UL ACCEPTED FOR USE IN PLENUM, NEMA 1
120-277VAC
24MA MAX
50/60HZ
120-277VAC 118MA MAX
50/60HZ
130MA @ 250V MAX
20A MAGNETIC BALLAST @ 277V 16A ELECTRONIC BALLAST @ 277V
10A TUNGSTEN @ 120V
10A MAGNETIC BALLAST @ 277V 10A ELECTRONIC BALLAST @ 277V
10A TUNGSTEN @ 120V
WIRE:
WEIGHT:
OPERATING TEMPERATURE:
HUMIDITY RANGE:
APPROVALS:
16" 600V RATED
0.675 LBS. (BLCD16DIM)
0.40 LBS (GTD10DIM)
-35° TO 60°C (-30° TO 140° F)
5 TO 95% (NONCONDENSING) RATED FOR DRY AND DAMP LOCATIONS ONLY
UL924 LISTED FOR THE US AND CANADA
2
INSTALLATION
Ballast
Ballast Channel Cover
ALL SERVICING SHOULD BE PERFORMED BY QUALIFIED PERSONNEL
GTD10DIM
Steps
1. Remove all sources of power.
2. Remove ballast channel cover.
3. Mount GTD10DIM as shown in Figures A and B.
4. Wire the GTD10DIM using an illustration from the “Typical Applications” section on page 4 or similar setups for different application.
5. Before applying power, review the Important Safeguards at the beginning of this document.
6. Finish installation as required by the NEC, NFPA, state, local, and other codes. Test the GTD10DIM using the “Test Procedure” on page 6.
FIGURE B
FIGURE A
OPERATION
The GTD10DIM and the BLCD16DIM will activate an emergency lighting load automatically upon the loss of normal power. If normal power is absent, the status of the load cannot be overridden. However, if the normal power is present, the emergency lighting load can be controlled by other means in order to use it as a normal lighting load, depending on the wiring setup. When used as normal lighting, a two second delay will keep the load on, even after wall switch is turned off, to perform a self-test on the unit. When normal power is present, a status contact will automatically close. Therefore, when normal power is absent, the status contact will open (perfect for 0-10V dimming controls). A red LED indicates the emergency power is available. A green LED indicates that normal power is present. A yellow LED copies the status of the load; if the LED is on, the load is on.
BLCD16DIM
Steps
1. Remove all sources of power.
2. Remove ballast channel cover.
3. Mount BLCD16DIM (a couple of mounting options are shown in Figures C and D ).
4. Wire the BLCD16DIM using an illustration from the “Typical Applications” section on page 4 or similar setups for different application.
5. Before applying power, review the Important Safeguards at the beginning of this document.
6. Finish installation as required by the NEC, NFPA, state, local, and other codes. Test the BLCD16DIM using the “Test Procedure” on page 6.
FIGURE C
Emergency
Load
Normal
FIGURE D
MAINTENANCE
No routine maintenance is required for the GTD10DIM or BLCD16DIM. However, it should be checked periodically to ensure that it is working properly. Note: Make sure to disconnect both the normal and emergency panel circuit breakers before servicing.
3
EMERGENCY DRIVER AND AC DRIVER MUST BE FED FROM THE SAME BRANCH CIRCUIT
NORMAL/
EMERGENCY
LIGHTING
Blue
YR
G
Brown
Yellow
CONTROL
CIRCUITRY
Normal Power
Feedback Status
(Dry Contact Output)
Violet or Terminal 1
Violet or Terminal 2
White/Blue or Terminal 4
White/Red or Terminal 3
T/S
T/S
Class 2 Remote Test Input Switch not provided.
When not using the Remote Test Input, cap off the White/Red and White/Blue wires individually (if present).
White/Black
Black
Red
NORMAL
LIGHTING
Normal
Penel
Normal
Breaker
Normal
Breaker
Normal Neutral
Emergency
Breaker
Emergency
Penel
Emergency
Neutral
The White/Black wire must be on the same branch circuit as the Black wire. To use Remote Test Input, the White/Black wire must be de-energized. Input can also be sent to a controller. When not using the Remote Test Input, cap off the White/Red and White/Blue wires individually (if present).
*
Utility
Neutral
Utility
Hot
Generator or Inverter
Neutral
Generator or Inverter
Hot
Automatic
Transfer
Switch
*
NORMAL/
EMERGENCY
LIGHTING
Blue
YR
G
Brown
Yellow
CONTROL
CIRCUITRY
Violet or Terminal 1
Violet or Terminal 2
White/Black
Black
Red
NORMAL
LIGHTING
Normal
Penel
Normal
Breaker
Normal
Breaker
Normal Neutral
Emergency
Breaker
Emergency
Penel
Emergency
Neutral
The White/Black wire must be on the same branch circuit as the Black wire.
To use Remote Test Input, the White/Black wire must be de-energized. Input can also be sent by a controller.
*
Utility
Neutral
Utility
Hot
Generator or Inverter
Neutral
Generator or Inverter
Hot
H N +
-
0-10V
Dimmer
Control
White/Blue or Terminal 4
White/Red or Terminal 3
T/S
Class 2 Remote Test Input Switch not provided.
*
T/S
TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER DRIVERS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS.
WIRING DIAGRAMS
FIG 1 Using Emergency Lighting as Normal Lighting
FIG 2 Overriding a 0-10Vdc Dimmer
4
X
X
X
X
Local Test Button
Normal Power LED
Load Power LED
Emergency Power LED
Remote Test Switch Input (Dry Contact Input)
Class 2 Remote Test Input Switch not provided.
Red BLACK
WHITE/BLACK
Normal
Power
120­277 V
120­277 V
BLUE
Emergency
Power
Emergency
Load
Optional wall switch or controller to control Emergency Load under normal conditions and perform self-test. Cap off White/Black if not used.
YELLOW
BROWN
Feedback/Dimmer Contact
(Dry Contact Output) *
* Can be used to override 0-10V dimmer to
full brightness by breaking the positive (+)
leg or monitor status of Normal Power.
130mA @ 250V max.
W/S
21 43
BLCD16DIM
W/S
INSTALLATION
WIRING DIAGRAM
WIRING DESCRIPTIONS
BLACK
WHITE/BLACK
RED
WHITE/BLUE (GTD10DIM)
TERMINAL SCREW 4 (BLCD16DIM)
WHITE/RED (GTD10DIM)
TERMINAL SCREW 3 (BLCD16DIM)
VIOLETS (GTD10DIM) TERMINAL SCREWS 1,2 (BLCD16DIM)
DESCRIPTIONWIRE COLOR
NORMAL HOT
WALL SWITCH INPUT (SELF-TEST INPUT)
NORMAL NEUTRAL OR OTHER PHASE
REMOTE TEST INPUT (CLASS 2, DRY CONTACT INPUT)
FEEDBACK/DIMMER CONTACT (DRY CONTACT OUTPUT)
NOTES
N/A
MUST BE FROM SAME BRANCH CIRCUIT AS BLACK AND RED. WHEN SWITCHED OFF, A TWO SECOND DELAY KEEPS THE LOAD ON TO TEST EMERGENCY POWER. DOES NOT TEST FEEDBACK/DIMMER OUTPUT.
N/A
N/A EMERGENCY HOT BROWN
SWITCHES OUT THE VOLTAGE PUT IN ON BROWN EMERGENCY HOT SWITCHED TO LOAD BLUE
N/A EMERGENCY NEUTRAL OR OTHER PHASE YELLOW
WHEN WIRING MULTIPLE UNITS TOGETHER , WHITE/BLUE OR TERMINAL SCREW 4 MUST BE A SHARED COMMON. TEST IS PERFORMED WHEN INPUT IS CLOSED.
OPEN WHEN NORMAL POWER IS ABSENT OR REMOTE TEST
INPUT IS CLOSED. CLOSED WHEN NORMAL POWER IS PRESENT OR REMOTE TEST INPUT IS OPEN. WALL SWITCH INPUT DOES NOT TEST THIS OUTPUT.
5
TROUBLESHOOTING GUIDE
TESTING AND TROUBLESHOOTING
TEST PROCEDURE: FOUR OPTIONS TO TEST THE GTD10DIM AND BLCD16DIM AFTER INSTALLATION:
INITIAL TEST FOR CORRECT WIRING
APPLY EMERGENCY POWER TO THE EMERGENCY POWER INPUT AND NORMAL POWER TO THE NORMAL POWER INPUT. (IF USING THE WALL SWITCH INPUT, APPLY NORMAL POWER TO THE SWITCH ALSO, BUT KEEP THE SWITCH OFF/OPEN.) A. THE RED LED (EMERGENCY POWER AVAILABLE) SHOULD BE ON. B. THE GREEN LED (NORMAL POWER AVAILABLE) SHOULD BE ON. C. THE YELLOW LED (LOAD STATUS) SHOULD BE OFF. D. THE LOAD SHOULD BE OFF. E. THE FEEDBACK/DIMMER CONTACT SHOULD BE CLOSED.
LOCAL TEST BUTTON
APPLY EMERGENCY POWER TO THE EMERGENCY POWER INPUT AND NORMAL POWER TO THE NORMAL POWER INPUT. (IF USING THE WALL SWITCH INPUT, APPLY NORMAL POWER TO THE SWITCH ALSO, BUT KEEP THE SWITCH OFF/OPEN.) A. THE RED LED (EMERGENCY POWER AVAILABLE) SHOULD BE ON. B. THE GREEN LED (NORMAL POWER AVAILABLE) SHOULD BE ON. C. THE YELLOW LED (LOAD STATUS) SHOULD BE OFF. D. THE LOAD SHOULD BE OFF. E. THE FEEDBACK/DIMMER CONTACT SHOULD BE CLOSED.
TROUBLESHOOTING GUIDE
ELECTRICAL SPECIFICATIONS (GTD10DIM, BLCD16DIM)
ACTIONCONDITION
RED LED IS OFF
GREEN LED IS OFF
YELLOW LED IS ON BUT LOAD IS OFF
LOAD IS ON BUT YELLOW LED IS OFF
YELLOW LED AND LOAD DO NOT TURN ON WHEN BEING TESTED.
YELLOW LED AND LOAD.
• CHECK EMERGENCY POWER INPUT WIRING (BROWN AND YELLOW WIRES) AND VOLTAGE.
• CHECK NORMAL POWER INPUT WIRING (BLACK AND RED WIRES) AND VOLTAGE.
• CHECK BULBS AND BALLAST.
• CHECK LOAD WIRING (BLUE WIRE AND LOAD'S NEUTRAL).
• VERIFY LOAD'S OPERATING VOLTAGE IS THE SAME AS THE EMERGENCY POWER INPUT VOLTAGE.
• REPLACE UNIT.
• REPLACE UNIT.
• CHECK BULBS AND BALLAST.
• CHECK WIRING CONNECTIONS IF USING A REMOTE TEST OPTION.
• PRESS LOCAL TEST BUTTON ON THE UNIT.
• REPLACE UNIT.
• VERIFY STATUS OF NORMAL POWER INPUT.
• OPEN WALL SWITCH INPUT.
• VERIFY THAT NO TEST INPUTS ARE STUCK CLOSED. (I.E. REMOTE TEST INPUT IS NOT CLOSED).
6
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