Blue Sky 3024Di User Manual

Solar Boost 3024Di
Operation Manual Addendum
430-0022 A
Manual Addendum Purpose
This addendum applies to Solar Boost 3024Di charge controllers (p/n SB3024Di) and describes installation and use of the digital display. It is meant to be used in conjunction with Solar Boost 3024i operators manual (p/n 430-0018) revisions A, B and C. The information in this manual addendum is included in Solar Boost 3024i operators manuals revisions D and later.
Operation
The digital display can monitor either a single charge controller, or the combined total of up to 8 charge controllers on a single IPN network. A low power LED display is used to provide both very low power consumption (0.15W) and excellent readability.
Battery voltage is continuously displayed when the charge controller it not charging the battery. Once the charge controller turns on and begins charging the battery the display will alternate between battery voltage and charger output current, each shown for 3 seconds. The display can show readings of up to 99.9 volts or amps maximum. Readings greater than 99.9 will display as
99.9.
The Charge Status LED will be off when the charge controller is not charging, and will be on solid or blinking when the charge controller is charging the battery. The Charge Status LED operates in the same manner as the Charge Status LED in the charge controller except that it will turn on whenever any charge controller on the IPN network is charging the battery. If the charge controller is delivering at least 3 to 5 amps per 100 amp-hours of battery capacity, the charge status LED can provide a rough indication of battery state of charge as shown on the front panel graphics. Refer to the charge controller operators manual for a complete description of Charge Status LED operation.
¾ Whenever the AMPS Indicator in the display is ON, output current is being displayed. Which output
current to display is configured during setup and can be set to show either total output current of all chargers on the IPN network (factory default setting), or the output current of a particular charger unit
on the IPN network. Battery voltage is displayed whenever the AMPS Indicator is OFF.
Setup and Installation
A four position DIP switch on the display circuit board configures the output current display. The factory default setting of total output current from all charge controllers on the IPN network is suitable for both a single charge controller, or multiple charge controllers if only one controller has a display. If more than one charge controller is present on the IPN network and it is desired to have the display show only the output current from it’s charge controller, the IPN network address of the display must match the IPN address of the charge controller it is intended to monitor.
IPN ADDRESS – OUTPUT CURRENT OF SINGLE CHARGER
DIP SWITCH 0 1 2 3 4 5 6 7
# 1 (A2) OFF OFF OFF OFF ON ON ON ON Don’t care # 2 (A1) OFF OFF ON ON OFF OFF ON ON Don’t care # 3 (A0) OFF ON OFF ON OFF ON OFF ON Don’t care
# 4 (IPN Total) OFF OFF OFF OFF OFF OFF OFF OFF ON
TOTAL OUTPUT CURRENT OF ALL
CHARGERS ON IPN NETWORK
Network connection and power for the display are provided by the Solar Boost 3024i using the short telephone cable supplied. The cable should connect between the IPN Display connector on the Solar Boost 3024i main circuit board and the IPN Network connector on the display circuit board.
¾ Note that standard 4-pin telephone cables swap pin numbers end-to-end. This end-to-end pin swap is
required for the display to operate properly. If cables are custom terminated or cable couplers are used, be certain the pin swap is maintained as shown below.
Troubleshooting Guide
SYMPTOM PROBABLE CAUSE ITEMS TO EXAMINE OR CORRECT
Completely dead, no display
Display turns on, but battery voltage displays “– – –“ rather than a number
When charger turns on, output current displays “– – –“ rather than a number When charger turns on, output current displays but the value seems incorrect
Voltage or current value seems to be stuck and does not change
No power Charge controller not properly powered
Cable faulty, not plugged in or cable pins do not swap Display not communicating with charge controller
Output current display selection set for an address not present on the IPN network
Output current display selection set for wrong IPN network address
Bat– connected to PV– outside charge controller Display or charge controller IPN network addressed changed
Display lost communication link with charge controller
Cable faulty
One charge controller is not set to be Master, or more than
one charge controller is set to be Master
One or more charge controllers on network has open Bat –
connection preventing communication
Configure display IPN network address DIP switch to properly
read output current of a charger present on the IPN network
Configure display IPN network address DIP switch to properly
read output current of a charger present on the IPN network
Some charge controllers require Bat– not be connected to PV–
outside charge controller, see charge controller manual.
Configure display IPN network address DIP switch to properly
read output current of a charger present on the IPN network
Intermittent faulty display cable
Blue Sky Energy, Inc.
2598 Fortune Way, Suite K
Vista, CA, 92081, USA
800-493-7877 ••• 760-597-1642 •••• Fax 760-597-1731 •••• www.blueskyenergyinc.com
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